CN104550043A - Gasket surface defect sorting system - Google Patents
Gasket surface defect sorting system Download PDFInfo
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- CN104550043A CN104550043A CN201510015284.6A CN201510015284A CN104550043A CN 104550043 A CN104550043 A CN 104550043A CN 201510015284 A CN201510015284 A CN 201510015284A CN 104550043 A CN104550043 A CN 104550043A
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- motor
- discharge nozzle
- surface defect
- gasket surface
- filming apparatus
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Abstract
The invention discloses a gasket surface defect sorting system. The gasket surface defect sorting system is characterized by comprising an engine body, a feeding pipe, a discharge pipe, a vibration charging plate, controllers, first motors, upper and lower double-crescent-moon notch wheels, shooting devices and sorting mechanisms, wherein the feeding pipe is installed on the engine body, one end of the feeding pipe is communicated with a charging opening of the vibration charging plate, and the other end of the feeding pipe is communicated with the discharge pipe; the feeding pipe and the discharge pipe are provided with chutes; motor bodies of the first motors are installed on the discharge pipe; the upper and lower double-crescent-moon notch wheels are positioned at the material outlet of the discharge pipe, and are installed on drive shafts of the first motors; the shooting devices are installed on the engine body and are positioned below the discharge pipe, and lenses point to the falling path of a gasket; the sorting mechanisms comprise second motors and second baffle blocks; the second motors are installed on the bottom of the engine body; drive shafts of the second motors are provided with the second baffle blocks which are positioned right below the chute in the discharge pipe.
Description
Technical field
The present invention relates to field of machine vision, be specially a kind of gasket surface defect go-no-go system of plane bearing.
Background technology
Along with the raising of social progress and innovation ability, people also improved gradually to the service life of plane bearing and the requirement of result of use, and this cause manufacturer to be applied to plane bearing various electric components quality and all keep on improving service life, so to forming one of critical piece of being somebody's turn to do of plane bearing---the quality requirement of-pad also improves many.
The manufacturer of increasing electrical equipment and machinery also improves requirement to pad the simplest this kind of element at present, does not namely allow the gasket surface purchased to have the defects such as corrosion, cut, breach, disconnected limit, pit or spot.And for this problem, the mode that supplier is traditional adopts artificial identification one by one by naked eyes by gasket surface then to screen.Such method loss is high, can not ensure Detection job, and at substantial is artificial.
In sum, to carry out the operating efficiency of go-no-go to gasket surface defect low and lavish labor on for currently available technology.
Summary of the invention
To the problems of the prior art, the invention provides and a kind ofly guarantee Detection job and operating efficiency is high and save the gasket surface defect go-no-go system of labour.
In order to achieve the above object, technical scheme of the present invention is: a kind of gasket surface defect go-no-go system, comprises body, feed pipe, discharge nozzle, vibrations loading plate, controller, the first motor, upper and lower bimonthly tooth breach wheel, filming apparatus and sorting mechanism, described feed pipe is arranged on body, one end of described feed pipe is communicated with the feeding port of vibrations loading plate, the other end of described feed pipe is communicated with discharge nozzle, described feed pipe and discharge nozzle are provided with chute, the fuselage of described first motor is arranged on discharge nozzle, on described, lower bimonthly tooth breach wheel is positioned at the discharge outlet of discharge nozzle and is arranged on the power transmission shaft of the first motor, described filming apparatus to be arranged on body and to be positioned at the below of discharge nozzle and camera lens points to the path that pad falls, described sorting mechanism comprises the second motor and the second block, the body of described second motor is arranged on the bottom of body, the power transmission shaft of described second motor is equipped with the second block, described second block is positioned at immediately below the chute on discharge nozzle, described filming apparatus, first motor and the second motor are all electrically connected with controller, described controller is also arranged on body.
Can find out that tool of the present invention has the following advantages according to such scheme: pad sends into feed pipe by shaking loading plate, prolong chute landing on feed pipe to discharge nozzle, be positioned at the upper of discharge nozzle place, lower bimonthly tooth breach wheel stops, control on the first electric machine rotation by controller, lower bimonthly tooth breach wheel, thus make the upper of discharge nozzle place, lower bimonthly tooth breach wheel is mobile, pad is freely fallen from discharge nozzle, after certain hour, control signal is sent to filming apparatus after controller sends control signal to the first unit, filming apparatus is taken, and then record is carried out to gasket surface situation, and the photo of record feeding controller is resolved, result after parsing can determine the signal that controller sends the second motor, determine which limit the pad fallen falls into, can find out that whole design substantially increases the efficiency of go-no-go work and greatly reduces artificial participation in sum, finally realize by Single-chip Controlling motor action, drive and sort turnover panel action thus the sorting completing certified products and defective work.。
As improvement, the pad positive and negative also comprised for falling from discharge nozzle provide the lighting mechanism of light, and described lighting mechanism is arranged on body and/or discharge nozzle; Further raising filming apparatus, to the shooting effect of gasket surface, improves the go-no-go degree of accuracy further.
As improvement, the quantity of described filming apparatus is two, described two same axis of filming apparatus and to be all arranged on body and to be positioned at the below of discharge nozzle and camera lens points to the path that pad falls; Two-sided shooting, can regulate pad screening: one side flaw, two-sided flaw, two-sided complete and then go-on-go, greatly improve applicability.
As preferably, described filming apparatus is CCD line-scan digital camera; Further raising shooting clear degree and accuracy.
As improvement, described controller comprises industrial computer and single-chip microcomputer, and described filming apparatus is connected with industrial computer signal, and the first motor and the second motor are all electrically connected with single-chip microcomputer, and described industrial computer is electrically connected with single-chip microcomputer; The accuracy that image analysis and go-no-go control is provided further.
As preferably, described trough width is identical with spacer thickness; Further promotion and stabilizing spacer are from feed pipe to the transport of discharge nozzle continuously and stability.
As preferably, described second motor is servomotor; The further accuracy improving control.
As preferably, described upper and lower bimonthly tooth breach wheel is made up of rigid material; Further increase stop pad fall effect,
As preferably, described second block is made up of flexible material; Prevent from pad from contacting with the second block to bounce, thus improve go-on-go accuracy further.
As preferably, described first motor is servomotor; Go-on-go accuracy is provided further.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation sketch of gasket surface defect go-no-go system of the present invention.
Accompanying drawing 2 is the structural representation sketch of gasket surface defect go-no-go system of the present invention.
Accompanying drawing illustrates: 1, body, 2, feed pipe, 3, discharge nozzle, 4, loading plate is shaken, 5, controller, 5.1, industrial computer, 5.2, single-chip microcomputer, 6, the first motor, 7, upper and lower bimonthly tooth breach wheel, 8, filming apparatus, 9, go-on-go mechanism, 9.1, the second motor, the 9.2, second block, 10, lighting mechanism.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in figure 1 and 2, a kind of gasket surface defect go-no-go system, comprises body 1, feed pipe 2, discharge nozzle 3, vibrations loading plate 4, controller 5, first motor 6, upper and lower bimonthly tooth breach wheel 7, filming apparatus 8 and sorting mechanism 9, described first motor 6 is servomotor, described upper and lower bimonthly tooth breach wheel 7 is made up of rigid material, described feed pipe 2 is arranged on body 1, one end of described feed pipe 2 is communicated with the feeding port of vibrations loading plate 4, the other end of described feed pipe 2 is communicated with discharge nozzle 3, described feed pipe 2 and discharge nozzle 3 are provided with chute, and described trough width is identical with spacer thickness, the fuselage of described first motor 6 is arranged on discharge nozzle 3, on described, lower bimonthly tooth breach wheel 7 is positioned at the discharge outlet of discharge nozzle 3 and is arranged on the power transmission shaft of the first motor 6, described filming apparatus 8 to be arranged on body 1 and to be positioned at the below of discharge nozzle 3 and camera lens points to the path that pad falls, described sorting mechanism 9 comprises the second motor 9.1 and the second block 9.2, described second motor 9.2 is servomotor, described second block 9.2 is made up of flexible material, the body of described second motor 9.1 is arranged on the bottom of body 1, the power transmission shaft of described second motor 9.1 is equipped with the second block 9.2, described second block 9.2 is positioned at immediately below the chute on discharge nozzle 3, described filming apparatus 8, first motor 6 and the second motor 9.1 are all electrically connected with controller 5, described controller 5 is also arranged on body 1, the pad positive and negative also comprised for falling from discharge nozzle provide the lighting mechanism 10 of light, and described lighting mechanism 10 is arranged on body 1 and/or discharge nozzle 3, the quantity of described filming apparatus 8 is two, described two same axis of filming apparatus 8 and to be all arranged on body 1 and to be positioned at the below of discharge nozzle 3 and camera lens points to the path that pad falls, described filming apparatus 8 is CCD line-scan digital camera, described controller 5 comprises industrial computer 5.1 and single-chip microcomputer 5.2, and described filming apparatus 8 is connected with industrial computer 5.1 signal, and the first motor 6 and the second motor 9.1 are all electrically connected with single-chip microcomputer 5.2, and described industrial computer 5.1 is electrically connected with single-chip microcomputer 5.2.
Pad sends into feed pipe by shaking loading plate, prolong chute landing on feed pipe to discharge nozzle, be positioned at the upper of discharge nozzle place, lower bimonthly tooth breach wheel stops, control on the first electric machine rotation by controller, lower bimonthly tooth breach wheel, thus make the upper of discharge nozzle place, lower bimonthly tooth breach wheel is mobile, pad is freely fallen from discharge nozzle, after certain hour, control signal is sent to filming apparatus after controller sends control signal to the first unit, filming apparatus is taken, and then record is carried out to gasket surface situation, and the photo of record feeding controller is resolved, result after parsing can determine the signal that controller sends the second motor, determine which limit the pad fallen falls into, can find out that whole design substantially increases the efficiency of go-no-go work and greatly reduces artificial participation in sum.
Be understandable that, above about specific descriptions of the present invention, the technical scheme described by the embodiment of the present invention is only not limited to for illustration of the present invention, those of ordinary skill in the art is to be understood that, still can modify to the present invention or equivalent replacement, to reach identical technique effect; Needs are used, all within protection scope of the present invention as long as meet.
Claims (10)
1. a gasket surface defect go-no-go system, is characterized in that: comprise body (1), feed pipe (2), discharge nozzle (3), vibrations loading plate (4), controller (5), the first motor (6), upper and lower bimonthly tooth breach wheel (7), filming apparatus (8) and sorting mechanism (9), described feed pipe (2) is arranged on body (1), one end of described feed pipe (2) is communicated with the feeding port of vibrations loading plate (4), the other end of described feed pipe (2) is communicated with discharge nozzle (3), described feed pipe (2) and discharge nozzle (3) are provided with chute, the fuselage of described first motor (6) is arranged on discharge nozzle (3), on described, lower bimonthly tooth breach wheel (7) is positioned at the discharge outlet of discharge nozzle (3) and is arranged on the power transmission shaft of the first motor (6), described filming apparatus (8) is arranged on body (1) and goes up and be positioned at the below of discharge nozzle (3) and the path of camera lens sensing pad whereabouts, described sorting mechanism (9) comprises the second motor (9.1) and the second block (9.2), the body of described second motor (9.1) is arranged on the bottom of body (1), the power transmission shaft of described second motor (9.1) is equipped with the second block (9.2), described second block (9.2) is positioned at immediately below the chute on discharge nozzle (3), described filming apparatus (8), first motor (6) and the second motor (9.1) are all electrically connected with controller (5), described controller (5) is also arranged on body (1).
2. gasket surface defect go-no-go system according to claim 1, it is characterized in that: the pad positive and negative also comprised for falling from discharge nozzle provide the lighting mechanism (10) of light, described lighting mechanism (10) is arranged on body (1) and/or discharge nozzle (3).
3. gasket surface defect go-no-go system according to claim 1, it is characterized in that: the quantity of described filming apparatus (8) is two, described two same axis of filming apparatus (8) and be all arranged on body (1) and go up and be positioned at the below of discharge nozzle (3) and camera lens points to the path that pad falls.
4. gasket surface defect go-no-go system according to claim 1, is characterized in that: described filming apparatus (8) is CCD line-scan digital camera.
5. gasket surface defect go-no-go system according to claim 1, it is characterized in that: described controller (5) comprises industrial computer (5.1) and single-chip microcomputer (5.2), described filming apparatus (8) is connected with industrial computer (5.1) signal, first motor (6) and the second motor (9.1) are all electrically connected with single-chip microcomputer (5.2), and described industrial computer (5.1) is electrically connected with single-chip microcomputer (5.2).
6. gasket surface defect go-no-go system according to claim 1, is characterized in that: described trough width is identical with spacer thickness.
7. gasket surface defect go-no-go system according to claim 1, is characterized in that: described second motor (9.2) is servomotor.
8. gasket surface defect go-no-go system according to claim 1, is characterized in that: described upper and lower bimonthly tooth breach wheel (7) is made up of rigid material.
9. gasket surface defect go-no-go system according to claim 1, is characterized in that: described second block (9.2) is made up of rigid material.
10. gasket surface defect go-no-go system according to claim 1, is characterized in that: described first motor (6) is servomotor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510015284.6A CN104550043A (en) | 2015-01-12 | 2015-01-12 | Gasket surface defect sorting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510015284.6A CN104550043A (en) | 2015-01-12 | 2015-01-12 | Gasket surface defect sorting system |
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| Publication Number | Publication Date |
|---|---|
| CN104550043A true CN104550043A (en) | 2015-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510015284.6A Pending CN104550043A (en) | 2015-01-12 | 2015-01-12 | Gasket surface defect sorting system |
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| CN (1) | CN104550043A (en) |
Citations (10)
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| US4976356A (en) * | 1988-03-31 | 1990-12-11 | Tdk Corporation | Method of and apparatus for optically checking the appearances of chip-type components and sorting the chip-type components |
| JPH0788442A (en) * | 1993-07-30 | 1995-04-04 | Taiyo Yuden Co Ltd | Visual inspection device for work |
| CN201296539Y (en) * | 2008-12-30 | 2009-08-26 | 天津电装电机有限公司 | Gasket automatic push-out device |
| JP2011078877A (en) * | 2009-10-05 | 2011-04-21 | Nitto Boseki Co Ltd | Method of removing foreign matter in aggregate of glass chopped strand |
| CN201823714U (en) * | 2010-09-29 | 2011-05-11 | 株洲硬质合金集团有限公司 | Bar material diameter automatic detecting, sorting and counting device |
| CN102486463A (en) * | 2011-05-25 | 2012-06-06 | 浙江三和机电科技有限公司 | Full-automatic plane bearing appearance visual inspection device |
| CN203268394U (en) * | 2013-06-09 | 2013-11-06 | 浙江明天机械有限公司 | Square sheet discharging device |
| CN103394475A (en) * | 2013-08-01 | 2013-11-20 | 合肥美亚光电技术股份有限公司 | Separation equipment |
| CN203981604U (en) * | 2014-07-15 | 2014-12-03 | 长春理工大学 | Conical bearing roller surface flaw inspection device |
| CN204429707U (en) * | 2015-01-12 | 2015-07-01 | 无锡东禾电子有限公司 | A kind of gasket surface defect go-no-go system |
-
2015
- 2015-01-12 CN CN201510015284.6A patent/CN104550043A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4976356A (en) * | 1988-03-31 | 1990-12-11 | Tdk Corporation | Method of and apparatus for optically checking the appearances of chip-type components and sorting the chip-type components |
| JPH0788442A (en) * | 1993-07-30 | 1995-04-04 | Taiyo Yuden Co Ltd | Visual inspection device for work |
| CN201296539Y (en) * | 2008-12-30 | 2009-08-26 | 天津电装电机有限公司 | Gasket automatic push-out device |
| JP2011078877A (en) * | 2009-10-05 | 2011-04-21 | Nitto Boseki Co Ltd | Method of removing foreign matter in aggregate of glass chopped strand |
| CN201823714U (en) * | 2010-09-29 | 2011-05-11 | 株洲硬质合金集团有限公司 | Bar material diameter automatic detecting, sorting and counting device |
| CN102486463A (en) * | 2011-05-25 | 2012-06-06 | 浙江三和机电科技有限公司 | Full-automatic plane bearing appearance visual inspection device |
| CN203268394U (en) * | 2013-06-09 | 2013-11-06 | 浙江明天机械有限公司 | Square sheet discharging device |
| CN103394475A (en) * | 2013-08-01 | 2013-11-20 | 合肥美亚光电技术股份有限公司 | Separation equipment |
| CN203981604U (en) * | 2014-07-15 | 2014-12-03 | 长春理工大学 | Conical bearing roller surface flaw inspection device |
| CN204429707U (en) * | 2015-01-12 | 2015-07-01 | 无锡东禾电子有限公司 | A kind of gasket surface defect go-no-go system |
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Application publication date: 20150429 |
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