CN204255875U - Butyl rubber plug surface defects detection screening installation - Google Patents

Butyl rubber plug surface defects detection screening installation Download PDF

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Publication number
CN204255875U
CN204255875U CN201420816940.3U CN201420816940U CN204255875U CN 204255875 U CN204255875 U CN 204255875U CN 201420816940 U CN201420816940 U CN 201420816940U CN 204255875 U CN204255875 U CN 204255875U
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CN
China
Prior art keywords
light source
butyl rubber
detection light
lens
rubber plug
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201420816940.3U
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Chinese (zh)
Inventor
王惠荣
孙伟
张建
范云
王磊
曹炎炎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Huaqiang Technology Co., Ltd
Original Assignee
HUBEI HUAQIANG SCI-TECH Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201420816940.3U priority Critical patent/CN204255875U/en
Application granted granted Critical
Publication of CN204255875U publication Critical patent/CN204255875U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a kind of butyl rubber plug surface defects detection screening installation, vibrating disk is fixing on the table, straight line feeder is connected with vibrating disk discharging opening, glass rotary disc is arranged on below straight line loader and also installs on the table, be connected with synchronous motor driving apparatus by Timing Belt, on the table, analysis light source and lens assembly are arranged on lens bracket, and non-defective unit and defective products gathering-device are also arranged on the table in lens bracket fixed installation.The utility model adopts above-mentioned design, machine vision technique is adopted to realize the defect such as starved, foreign matter, cut, pollution on efficient detection accurately, automatically Quick plug surface to butyl rubber stoppers series products, automatically carry out the sorting of non-defective unit and defective products, meet the requirement of manufacturer to product quality.

Description

Butyl rubber plug surface defects detection screening installation
Technical field
The utility model relates to a kind of surface defects detection screening installation, particularly a kind of butyl rubber plug surface defects detection screening installation.
Background technology
Traditional butyl rubber plug surface imperfection is rejected the main artificial cognition that relies on and is rejected, adopt the defect that just there is the following aspects in this way: (1) is in identifying, need manually to stir plug continuously, plug and staff be the particulate matter that produces of contact friction and plug friction each other repeatedly, causes the secondary pollution of plug; (2) output due to plug is very large, and need to drop into a large amount of manually detecting, this just adds employment cost to a great extent, also reduces production efficiency simultaneously; (3) impact that plug is easily subject to workman's visual fatigue is rejected in hand picking, and long artificial vision detects, and Product checking quality can be caused unstable, cannot guarantee the quality of all testing products; In the last few years, universal along with management level and whole people's knowledge on drug abuse, each butyl rubber plug manufacturing enterprise was subject to getting more and more to the complaint that butyl rubber plug particulate matter exceeds standard from aspect, pharmaceutical factory, almost accounted for all complain 98%.
Therefore, need to design new butyl rubber plug surface defects detection screening installation, butyl rubber stoppers series products is realized to the defect such as starved, foreign matter, cut, pollution on efficient detection accurately, automatically Quick plug surface, automatically carry out the sorting of non-defective unit, defective products, meet the requirement of manufacturer to product quality.The exploitation of this device will reduce testing cost to a great extent, increase work efficiency, ensure Detection job simultaneously, can be promoted the use of on a large scale in commercial production reality.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of butyl rubber plug surface defects detection screening installation, this equipment can realize the defect such as starved, foreign matter, cut, pollution on efficient detection accurately, automatically Quick plug surface to butyl rubber stoppers series products, automatically the sorting of non-defective unit, defective products is carried out, meet the requirement of manufacturer to product quality, the exploitation of this device will reduce testing cost to a great extent, increase work efficiency, ensure Detection job simultaneously, can be promoted the use of on a large scale in commercial production reality.
Butyl rubber plug surface defects detection screening installation, it comprises worktable, vibrating disk, straight line feeder, neck front detector lens, neck front detection light source, lens bracket, crown detector lens, crown detection light source, glass rotary disc, neck back side detector lens, neck back side detection light source, non-defective unit gathering-device, defective products gathering-device, synchronous motor and Timing Belt, vibrating disk is fixing on the table, straight line feeder is connected with vibrating disk discharging opening, glass rotary disc is arranged on below straight line loader and also installs on the table, be connected with synchronous motor driving apparatus by Timing Belt, lens bracket fixedly mounts on the table, neck front detector lens, neck front detection light source, neck back side detector lens and neck back side detection light source are all arranged on the top of glass rotary disc and are arranged on respectively on lens bracket simultaneously, crown detector lens and crown detection light source are arranged on the below of glass rotary disc and are arranged on lens bracket simultaneously, and non-defective unit gathering-device and defective products gathering-device are also installed on the table.
Above-mentioned glass rotary disc adopts high glass thoroughly to make, and disk edge is provided with butyl rubber plug clamping and positioning device.
Above-mentioned non-defective unit gathering-device and defective products gathering-device also comprise pneumatic elimination control system.
Above-mentioned detector lens and detection light source can carry out the adjustment of installation site on lens bracket.
The utility model has following beneficial effect:
The utility model adopts above-mentioned design, machine vision technique is adopted to realize the defect such as starved, foreign matter, cut, pollution on efficient detection accurately, automatically Quick plug surface to butyl rubber stoppers series products, automatically carry out the sorting of non-defective unit, defective products, meet the requirement of manufacturer to product quality.
Described vibrating disk and straight line feeder with the use of the automatic discharge that can realize butyl rubber plug, thus are convenient to the location clamping of butyl rubber plug on glass rotary disc.
Described glass rotary disc adopts high glass thoroughly to make, disk edge is provided with butyl rubber plug clamping and positioning device, above glass rotary disc, different station is provided with two industrial camera detector lens and detection light source, thus the detection realized butyl rubber plug neck, at the below station of glass rotary disc, an industrial camera detector lens and detection light source are installed, thus can detect butyl rubber plug crown through glass.
Described detector lens and detection light source can carry out the adjustment of installation site on lens bracket, thus are convenient to improve the quality detected.
Described non-defective unit, defective products gathering-device also comprise pneumatic elimination control system, thus achieve the categorised collection of two kinds of different products.
Described butyl rubber plug surface defects detection screening installation, is also needed to use vision system that a PC controls and the feeding that PLC controls, material-distributing system, is completed the defects detection separation and collection of butyl rubber plug by above-mentioned system supplymentary.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail.
Fig. 1 is one-piece construction schematic diagram of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
See Fig. 1, installation concrete in figure and connected mode have, vibrating disk 2 is fixed on worktable 1, straight line feeder 3 is connected with vibrating disk 2 discharging opening, glass rotary disc 9 to be arranged on below straight line loader 3 and to be arranged on worktable 1, be connected with synchronous motor 14 drive unit by Timing Belt 15, lens bracket 6 fixedly mounts on the table, neck front detector lens 4, neck front detection light source 5, neck back side detector lens 10 and neck back side detection light source 11 are all arranged on the top of glass rotary disc 9 and are arranged on respectively on lens bracket simultaneously, crown detector lens 7 and crown detection light source 8 are arranged on the below of glass rotary disc 9 and are arranged on lens bracket 6 simultaneously, non-defective unit gathering-device 12 and defective products gathering-device 13 are also arranged on worktable 1.
Device specific works process of the present utility model is:
First, to the butyl rubber plug detected be needed to put in vibrating disk, restart vibrating disk and straight line feeder, butyl rubber plug will carry out discharge by feed appliance, plug is placed on the locating device of glass rotary disc simultaneously, and adjusts the position of plug on glass disc.
Then, synchronous motor drives dial rotation by Timing Belt, plug is delivered to the upper and lower of detector lens, by photoelectric tube trigger detection system, after three cameras receive signal separately, adopt figure and picture is sent to industrial computer, industrial computer makes result according to image processing software, and provides consequential signal to PLC through I/O plate.
Finally, after PLC receives consequential signal, sent by shift control and reject signal to eliminating system, and complete the categorised collection to non-defective unit, defective products by pneumatic device for eliminating.

Claims (4)

1. butyl rubber plug surface defects detection screening installation, is characterized in that: it comprises worktable (1), vibrating disk (2), straight line feeder (3), neck front detector lens (4), neck front detection light source (5), lens bracket (6), crown detector lens (7), crown detection light source (8), glass rotary disc (9), neck back side detector lens (10), neck back side detection light source (11), non-defective unit gathering-device (12), defective products gathering-device (13), synchronous motor (14) and Timing Belt (15), vibrating disk (2) is fixed on worktable (1), straight line feeder (3) is connected with vibrating disk (2) discharging opening, glass rotary disc (9) is arranged on straight line loader (3) below and is arranged on worktable (1), be connected with synchronous motor (14) drive unit by Timing Belt (15), lens bracket (6) fixedly mounts on the table, neck front detector lens (4), neck front detection light source (5), neck back side detector lens (10) and neck back side detection light source (11) are all arranged on the top of glass rotary disc (9) and are arranged on respectively on lens bracket simultaneously, crown detector lens (7) and crown detection light source (8) are arranged on the below of glass rotary disc (9) and are arranged on lens bracket (6) simultaneously, and non-defective unit gathering-device (12) and defective products gathering-device (13) are also arranged on worktable (1).
2. butyl rubber plug surface defects detection screening installation according to claim 1, is characterized in that: described glass rotary disc (9) adopts high glass thoroughly to make, and disk edge is provided with butyl rubber plug clamping and positioning device.
3. butyl rubber plug surface defects detection screening installation according to claim 1, is characterized in that: described non-defective unit gathering-device (12) and defective products gathering-device (13) also comprise pneumatic elimination control system.
4. butyl rubber plug surface defects detection screening installation according to claim 1, is characterized in that: the adjustment of installation site can be carried out in described neck front detector lens (4), neck front detection light source (5), crown detector lens (7), crown detection light source (8), neck back side detector lens (10), neck back side detection light source (11) on lens bracket.
CN201420816940.3U 2014-12-22 2014-12-22 Butyl rubber plug surface defects detection screening installation Active CN204255875U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420816940.3U CN204255875U (en) 2014-12-22 2014-12-22 Butyl rubber plug surface defects detection screening installation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420816940.3U CN204255875U (en) 2014-12-22 2014-12-22 Butyl rubber plug surface defects detection screening installation

Publications (1)

Publication Number Publication Date
CN204255875U true CN204255875U (en) 2015-04-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420816940.3U Active CN204255875U (en) 2014-12-22 2014-12-22 Butyl rubber plug surface defects detection screening installation

Country Status (1)

Country Link
CN (1) CN204255875U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105717126A (en) * 2016-02-03 2016-06-29 宁波韵升智能技术有限公司 Automatic product appearance defect detecting device
CN109051673A (en) * 2018-09-14 2018-12-21 德清县冠利包装材料有限公司 Oral liquid bottle lid automatic mechanism
IT201900005542A1 (en) * 2019-04-10 2020-10-10 Doss Visual Solution S R L OPTICAL INSPECTION MACHINE FOR PARTS QUALITY CONTROL

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105717126A (en) * 2016-02-03 2016-06-29 宁波韵升智能技术有限公司 Automatic product appearance defect detecting device
CN109051673A (en) * 2018-09-14 2018-12-21 德清县冠利包装材料有限公司 Oral liquid bottle lid automatic mechanism
IT201900005542A1 (en) * 2019-04-10 2020-10-10 Doss Visual Solution S R L OPTICAL INSPECTION MACHINE FOR PARTS QUALITY CONTROL
WO2020208516A1 (en) * 2019-04-10 2020-10-15 Doss Visual Solution S.R.L. Optical inspection machine for the quality control of parts

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CP03 "change of name, title or address"

Address after: No. 499, Donglin Road, biological industry park, Yichang District, China (Hubei) free trade zone, Yichang City, Hubei Province

Patentee after: Hubei Huaqiang Technology Co., Ltd

Address before: 443003 Hubei province Yichang City Kiln Road No. 45

Patentee before: HUBEI HUAQIANG HIGH-TECH Co.,Ltd.

CP03 "change of name, title or address"