CN104539094B - Flame-proof type nickel alloy flat-belt pulley motor - Google Patents

Flame-proof type nickel alloy flat-belt pulley motor Download PDF

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Publication number
CN104539094B
CN104539094B CN201510007841.XA CN201510007841A CN104539094B CN 104539094 B CN104539094 B CN 104539094B CN 201510007841 A CN201510007841 A CN 201510007841A CN 104539094 B CN104539094 B CN 104539094B
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China
Prior art keywords
flat
hole
bearing
gland
ring
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Expired - Fee Related
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CN201510007841.XA
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Chinese (zh)
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CN104539094A (en
Inventor
张志雄
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Dongguan Peak Hardware & Electronics Co Ltd
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Individual
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/161Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Pulleys (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The invention relates to a motor which is specially used in the field of energy industry. A flame-proof type nickel alloy flat-belt pulley motor comprises a motor case, a front end cover, a rear end cover, a motor spindle, a lead port, a stator, a rotor and a flat-belt pulley. A front cover bearing hole of the front end cover is fixedly provided with a front bearing outer circle. A front bearing section of the motor spindle is fixed in a front bearing inner hole. A rear cover center hole of the rear end cover is fixedly provided with a rear bearing outer circle, a rear bearing section of the motor spindle is fixed in a rear bearing inner hole, the rear end of the rear bearing section is provided with the tail end of the motor spindle, motor impellers are fixed on the tail end of the motor spindle, and an outer cover of the impellers is fixed on the outer circle of the rear end cover. The flame-proof type nickel alloy flat-belt pulley motor is characterized in that gland flanges are arranged between the lead port and a wiring port base on the motor case, the grand flanges fix a sealing hole ring in a port base inner hole of the wiring port base, the front end cover is fixedly provided with separation components, bearings without inner rings are arranged between the separation components and the flat-belt pulley, and nickel alloy hard wear-resisting layers are arranged on the surfaces of component supporting circles of the separation components.

Description

A kind of flame-proof type nickel alloy flat-belt pulley motor
Technical field
The present invention relates to a kind of energy industry domain-specific motor, there is dual harshness to dimensional space and service life Require and in particular to a kind of flame-proof type nickel alloy flat-belt pulley motor.
Background technology
In recent years, air compressor quickly grows in oil, coal, chemical industry.And motor is the heart of air compressor Dirty, common electric machine oneself can not meet be used in oil, coal, in chemical industry air compressor requirement.And common explosion proof is electric Machine is because must be made thin big by its connection jaws seat of constraint of electric clearance and creep age distance.By air compressor inner space Restriction and the impact of wiring, winding displacement.Common flame-proof type explosion-proof motor is installed and must amplify compressor inner space, and then compress The machine volume of machine also will amplify further, and the installing space of final air compressor also will increase.This not only wastes material, Improve cost, install and safeguard also inconvenience.Additionally, squirrel cage motor is in addition to associated mode output, electric machine main shaft only holds By pure torsion.It is that torsional forces mode with radial direction moment of flexure exports when more, such as flat tyre wheel etc..Equal-wattage and turn In the case of speed, the electric machine main shaft diameter carrying bending synthesis is the above ability of twice of the electric machine main shaft diameter carrying pure torsion Guarantee there are enough safety coefficients.Therefore, in order to allow electric machine main shaft can also bear bending moment force it has to become electric machine main shaft diameter Increase again, ultimately result in series of malpractice: motor bearings linear velocity also increases exponentially, itself in-fighting increases exponentially, and in-fighting leads to Caloric value increases exponentially.
Content of the invention
For deficiency present on prior art, it is an object of the invention to provide a kind of good seal performance, security performance height A kind of flame-proof type nickel alloy flat-belt pulley motor, and electric machine main shaft is solely subjected to pure torsion, set up insulating element share curved Square load, with the diameter dimension reducing machine shaft to adapt to underwater operation equipment such as submarine etc. this to dimensional space and make There is the special occasions of dual rigors with the life-span.
To achieve these goals, the present invention is to realize by the following technical solutions: a kind of flame-proof type nickel alloy is put down Belt pulley motor, including motor housing, drive end bearing bracket, rear end cap, electric machine main shaft, pin interfaces, stator, rotor and flat belt Wheel, described stator is fixed on described motor housing endoporus, and it is maximum straight that described rotor is fixed on described electric machine main shaft At footpath and corresponding with described position of stator, described drive end bearing bracket there is front screw be fixed on described motor housing front end Face, on the described Front Cover Bearing hole of drive end bearing bracket, fixed fore bearing is cylindrical, the fixed described electric machine main shaft of fore bearing endoporus Fore bearing section;Rear screw is had to be fixed on described motor housing rear end face, after described rear end cap on described rear end cap Fixed rear bearing top circle on lid centre bore, the rear bearing section of the fixed described electric machine main shaft of rear brearing bore, rear bearing section There is main shaft end rear end, fixed motor blower fan on main shaft end, fan blade outer cover be fixed on described rear end cap cylindrical on;Described Motor housing below have an installation sole, installing has reinforcement even muscle between sole and described motor housing, described installation foot Installation through-hole is had on plate, it is characterized in that: between the connection jaws seat on described pin interfaces and described motor housing, have gland Flange, sealing hole circle is fixed in the hole in the mouth seat of described connection jaws seat by gland flange;Described drive end bearing bracket be fixed with every From there being no inner-ring bearing between component, insulating element and described flat-belt pulley;The outer bearing of described insulating element props up and holds round There is the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter on surface.
As improving further: described connection jaws seat has a mouth seat flange mouth seat endoporus is suitable for reading, described connection jaws seat There is endoporus shoulder block in mouth seat endoporus bottom;There is wiring through hole at endoporus shoulder block center, between wiring through hole and described mouth seat endoporus There is axiality;Gland through hole had on described gland flange outer rim, the screw phase on gland through hole and described mouth seat flange Corresponding;Gland boss is had on the inner face of described gland flange, joins for gap between gland boss and described mouth seat endoporus Close;There is gland inner bolt hole at described gland flange center, and gland inner bolt hole is matched with described pin interfaces the inner external screw thread; There are the first pad, sealing hole circle and the second pad successively between described endoporus shoulder block and described gland boss;First pad It is placed on mouth seat endoporus bottom and againsts endoporus shoulder block, then be sequentially placed into sealing hole circle and the second pad, by the pressure in gland flange The described mouth seat endoporus of lid boss be aligned, two to three gland bolts pass through gland through hole in described gland flange outer rim with Screw on mouthful seat flange tightens so that airtight holding cable after sealing hole circle compressive deformation.
As improvement further: the component inner bore of step of described insulating element is overhanging with the main shaft of described electric machine main shaft There is rotational clearance, the outer bearing of described insulating element props up and holds round the cylinder rolling that support on described no inner-ring bearing between section Pin, the cylindrical flat tyre wheel stepped hole inner round wall being fixed on described flat-belt pulley of the needle roller outer ring on described no inner-ring bearing On, described flat tyre wheel stepped hole bottom surface there is flat tyre wheel splined hole, on this flat tyre wheel splined hole and described electric machine main shaft It is the axially slidable cooperation of spline tooth circumferential engagement between axle head spline, the described end face of axle head spline has axle head spiral shell Hole, axle head screw is combined with the axial displacement that step backing-up screw limits axially position back-up ring, axially position back-up ring outer rim Position is fixed in described flat tyre wheel spline outer end of hole plane, then limits the axial displacement of described flat-belt pulley.
As improvement further: the material of described nickel alloy hard wear-resistant layer is by the element group of following percentage by weight Become: ni(nickel): 12~13%, cu(copper): 6~7%, cr(chromium): 5~6%, mo(molybdenum): 4~5%, zn(zinc): 3~4%, w (tungsten): 2.4~2.6%, c(carbon): 1.1~1.3%, balance of fe(iron) and inevitable impurity;The percentage by weight of described impurity contains Measure and be: sn(tin) less than 0.05%, si(silicon) less than 0.20%, mn(manganese) less than 0.25%, s(sulphur) it is less than 0.0l0%, p (phosphorus) is less than 0.015%;The material Specifeca tion speeification of described nickel alloy hard wear-resistant layer is: Rockwell hardness hrc value for 54~ 56.
As improving further: locking catch had on described axially position back-up ring lateral surface, locking catch with described Axially position back-up ring together, is fixed in described flat tyre wheel spline outer end of hole plane by back-up ring screw;Described locking catch There are catch corner edges, the two flat side bumpers that catch corner edges are close to described step backing-up screw take on any one flat side on cap On.
As improvement further: have flat rubber belting cambered surface on described flat-belt pulley is cylindrical, on described flat-belt pulley outer face There is flat tyre wheel end face screw, described flat tyre wheel stepped hole has flat tyre wheel escape and flat tyre wheel draw-in groove, in flat tyre wheel draw-in groove Activity is combined with flat rubber belting wheel bore snap ring, and described flat tyre wheel step bottom hole angle position is placed with flat tyre wheel adjusting ring, described Needle roller outer ring both sides against described flat rubber belting wheel bore snap ring and described flat tyre wheel adjusting ring respectively.
As improvement further: component flange is had on described insulating element, has component for adjusting ring, structure inside component flange It is interference fits between the cylindrical and described Front Cover Bearing hole of part regulation ring;Cylindrical with the described outer bearing of component for adjusting ring props up There is between holding round axiality relation;Protecgulum concave station face is had on described drive end bearing bracket lateral surface, protecgulum concave station has five to six on face Individual protecgulum screw, described component flange has five to six member through-holes, and member through-hole is corresponding with described protecgulum screw; Between described protecgulum concave station face and described Front Cover Bearing hole, there is perpendicularity relation.
The method have the advantages that
Connection jaws seat in the present invention has mouth seat flange mouth seat endoporus is suitable for reading, and connection jaws seat is in mouth seat endoporus bottom has Hole shoulder block, endoporus shoulder block center has and has axiality between wiring through hole and mouth seat endoporus;Gland is had to lead in gland flange outer rim Hole is corresponding with the screw on mouth seat flange, the inner face of gland flange has and joins for gap between gland boss and mouth seat endoporus Close;Gland flange center has gland inner bolt hole to match with pin interfaces the inner external screw thread;Between endoporus shoulder block and gland boss There are the first pad, sealing hole circle and the second pad successively, above-mentioned outlet structure is applied to the outlet of explosion-proof motor, has operation Safe and reliable, installation and debugging are convenient, save air compressor machine inner space, winding displacement facilitates advantage;
Among insulating element in the present invention be located at component flange outside outer bearing prop up hold round cylindrical with component for adjusting ring it Between there is high accuracy axiality;Said structure achieves electric machine main shaft and fore bearing and rear bearing is only subjected to pure torsion, and It is but to be born by no inner-ring bearing completely that radial load produced by flat belt reacts to flat-belt pulley, is only operated at On insulating element, overhanging section of main shaft on completely isolated electric machine main shaft bears radial load;Due to meeting before rated power Put, the diameter seeking electric machine main shaft can be accomplished that the limit is little in design, be solely subjected to pure torsion, simultaneously as insulating element Global shape belongs to hollow short tube, and therefore structural rigidity is superpower, can bear bigger radial load.Both combine, and the present invention realizes Motor overall dimensions being made compact, bigger radial load can be born again, running relatively reliable, thus extending motor Service life.
On motor front end cover arrange insulating element, shared all of moment of flexure load so that electric machine main shaft be solely subjected to pure Moment of torsion, the electric machine main shaft diameter under equal-wattage can reduce half, finally realize motor integrally have breakthrough compact;Every Support circular surfaces to have the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter from the outer bearing of component, possess superpower Wearability.
Brief description
Fig. 1 is the overall structure partial cutaway schematic of the present invention.
Fig. 2 is the connection jaws seat 75 enlarged local section schematic diagram in Fig. 1.
Fig. 3 is the gland flange 17 enlarged local section schematic diagram in Fig. 2.
Fig. 4 is the enlarged local section schematic diagram at insulating element 80 in Fig. 1 and position residing for flat-belt pulley 90.
Fig. 5 is local amplification profile schematic diagram again in Fig. 4.
Fig. 6 is flat-belt pulley 90 side view diagram in Fig. 4.
Fig. 7 is the flat-belt pulley 90 enlarged local section schematic diagram in Fig. 4.
Fig. 8 is the drive end bearing bracket 20 enlarged local section schematic diagram in Fig. 1.
Fig. 9 is the insulating element 80 enlarged local section schematic diagram in Fig. 2.
Figure 10 is the generalized section that insulating element 80 is processed by special fixtures clamping.
Figure 11 is Figure 10 left side view.
Figure 12 is the generalized section of left expansion set 15 in Figure 10 or right expansion set 16.
Figure 13 is Figure 12 right side view.
Figure 14 is Figure 12 left side view.
Specific embodiment
To describe the present invention with reference to the accompanying drawings and detailed description in detail:
A kind of flame-proof type nickel alloy flat-belt pulley motor, including motor housing 10, drive end bearing bracket 20, rear end cap 30, motor Main shaft 40, pin interfaces 50, stator 51, rotor 52 and flat-belt pulley 90, stator 51 is fixed on motor housing 10 endoporus, rotor 52 are fixed at electric machine main shaft 40 maximum gauge and corresponding with stator 51 position, drive end bearing bracket 20 have front screw 21 be fixed on electricity Machine shell 10 front end face, on the Front Cover Bearing hole 24 of drive end bearing bracket 20, fixed fore bearing 25 is cylindrical, and fore bearing 25 endoporus is fixed The fore bearing section 45 of electric machine main shaft 40;Rear screw 31 is had to be fixed on motor housing 10 rear end face on rear end cap 30, rear end cap 30 On bonnet centre bore 34, fixed rear bearing 35 is cylindrical, the rear bearing section 43 of the fixed electric machine main shaft 40 of rear bearing 35 endoporus, after There is main shaft end 33 bearing section 43 rear end, fixed motor blower fan 32 on main shaft end 33, and fan blade outer cover 12 is fixed on rear end cap 30 cylindrical on;There is installation sole 11 below motor housing 10, install and between sole 11 and motor housing 10, have reinforcement even muscle 13, peace There is installation through-hole 14 on dress sole 11, it is characterized in that: between the connection jaws seat 75 on pin interfaces 50 and motor housing 10, have pressure Lid flange 17, sealing hole circle 67 is fixed in the mouth seat endoporus 79 of connection jaws seat 75 gland flange 17;Drive end bearing bracket 20 is fixed with Insulating element 80, has no inner-ring bearing 60 between insulating element 80 and flat-belt pulley 90;The outer bearing of insulating element 80 props up and holds round There is the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter on 89 surfaces.
As improving further: connection jaws seat 75 has mouth seat flange 78 mouth seat endoporus 79 is suitable for reading, and connection jaws seat 75 is in mouth Endoporus shoulder block 22 is arranged at seat endoporus 79 bottom;There is a wiring through hole 23 at endoporus shoulder block 22 center, wiring through hole 23 and mouth seat endoporus 79 it Between there is axiality;Gland through hole 37 is had on gland flange 17 outer rim, gland through hole 37 is relative with the screw on mouth seat flange 78 Should;Gland boss 39 is had on the inner face of gland flange 17, coordinates for gap between gland boss 39 and mouth seat endoporus 79;Gland There is gland inner bolt hole 38 at flange 17 center, and gland inner bolt hole 38 external screw thread inner with pin interfaces 50 matches;Endoporus shoulder block 22 There are the first pad 19, sealing hole circle 67 and the second pad 18 successively and gland boss 39 between;First pad 19 is placed on mouth seat Endoporus 79 bottom againsts endoporus shoulder block 22, then is sequentially placed into sealing hole circle 67 and the second pad 18, by the pressure in gland flange 17 Lid boss 39 is directed at mouth seat endoporus 79, and two to three gland bolts 88 pass through gland through hole 37 and mouth in gland flange 17 outer rim Screw on seat flange 78 is tightened so that airtight after sealing hole circle 67 compressive deformation hold cable 55 tightly.
As improving further: overhanging section 46 of the main shaft of the component inner bore of step of insulating element 80 84 and electric machine main shaft 40 it Between have rotational clearance 48, the outer bearing of insulating element 80 props up and holds round the 89 cylinder needle rollers 68 that support on no inner-ring bearing 60, no On cylindrical flat tyre wheel stepped hole 96 inner round wall being fixed on flat-belt pulley 90 of the needle roller outer ring 69 on inner-ring bearing 60, flat tyre wheel Stepped hole 96 has flat tyre wheel splined hole 94 on bottom surface, between the axle head spline 49 on this flat tyre wheel splined hole 94 and electric machine main shaft 40 For the axially slidable cooperation of spline tooth circumferential engagement, the end face of axle head spline 49 has axle head screw 47, on axle head screw 47 It is combined with the axial displacement that step backing-up screw 74 limits axially position back-up ring 70, axially position back-up ring 70 outer rim position is fixed On the outer transverse plane of flat tyre wheel splined hole 94, then limit the axial displacement of flat-belt pulley 90.
As improvement further: locking catch 71 is had on axially position back-up ring 70 lateral surface, locking catch 71 is determined with axially Position back-up ring 70 together, is fixed on the outer transverse plane of flat tyre wheel splined hole 94 by back-up ring screw 77;Locking catch 71 has catch turning Side 72, the two flat side bumpers that catch corner edges 72 are close to step backing-up screw 74 are takeed on any one flat side on cap 73.
As improvement further: have flat rubber belting cambered surface 99 on flat-belt pulley 90 is cylindrical, flat-belt pulley 90 has flat rubber belting on outer face Wheel end face screw 97, flat tyre wheel stepped hole 96 has flat tyre wheel escape 93 and flat tyre wheel draw-in groove 98, lives in flat tyre wheel draw-in groove 98 Move and be combined with flat rubber belting wheel bore snap ring 91, flat tyre wheel stepped hole 96 is placed with flat tyre wheel adjusting ring 92, outside needle roller on the position of base angle Enclose 69 both sides and against flat rubber belting wheel bore snap ring 91 and flat tyre wheel adjusting ring 92 respectively.
As improvement further: component flange 87 is had on insulating element 80, has component for adjusting ring 82 inside component flange 87 Cylindrical is interference fits and Front Cover Bearing hole 24 between;Component for adjusting ring 82 is cylindrical prop up with outer bearing hold round have between 89 coaxial Degree relation;Protecgulum concave station face 29 is had on drive end bearing bracket 20 lateral surface, protecgulum concave station face 29 has five to six protecgulum screws 27, component Five to six member through-holes 85 are had on flange 87, member through-hole 85 is corresponding with protecgulum screw 27;Component screw 28 passes through component Through hole 85 is matched with protecgulum screw 27, and insulating element 80 is fixed on protecgulum concave station face 29;Protecgulum concave station face 29 and protecgulum There is between dead eye 24 perpendicularity relation.
As improvement further: the material of nickel alloy hard wear-resistant layer is made up of the element of following percentage by weight: ni (nickel): 12~13%, cu(copper): 6~7%, cr(chromium): 5~6%, mo(molybdenum): 4~5%, zn(zinc): 3~4%, w (tungsten): 2.4~ 2.6%th, c(carbon): 1.1~1.3%, balance of fe(iron) and inevitable impurity;The weight percent content of described impurity is: Sn(tin) less than 0.05%, si(silicon) less than 0.20%, mn(manganese) less than 0.25%, s(sulphur) it is less than 0.0l0%, p(phosphorus) be less than 0.015%;The material Specifeca tion speeification of described nickel alloy hard wear-resistant layer is: Rockwell hardness hrc value is 54~56.
In embodiment, 8 front screws 21 are matched with the end face screw of motor housing 10 front end face, and drive end bearing bracket 20 is fixing In motor housing 10 front end face;After 8, screw 31 is matched with the end face screw of motor housing 10 rear end face, and rear end cap 30 is solid It is scheduled on motor housing 10 rear end face.
The outer bearing of insulating element 80 props up and holds round 89 surfaces and have the nickel alloy hard wear-resistant layer that a layer thickness is 0.35 millimeter.
The material of nickel alloy hard wear-resistant layer is made up of the element of following percentage by weight: ni:12.5%, cu:6.5%, cr: 5.5%th, mo:4.5%, zn:3.5%, w:2.5%, c:1.2%, balance of fe and inevitable impurity;The weight hundred of described impurity Divide and than content be: sn is 0.04%, si is 0.17%, mn is 0.21%, s is 0.008%, p is 0.012%;Nickel alloy hard is resistance to The material Specifeca tion speeification of mill layer is: density per cubic centimeter is 8.2 grams;Rockwell hardness hrc value is 55.
One key technology of the present invention is: connection jaws seat 75 has mouth seat flange 78, connection jaws mouth seat endoporus 79 is suitable for reading Seat 75 has endoporus shoulder block 22 in mouth seat endoporus 79 bottom, and there is tool between wiring through hole 23 and mouth seat endoporus 79 at endoporus shoulder block 22 center There is axiality;There is gland through hole 37 corresponding with the screw on mouth seat flange 78 in gland flange 17 outer rim, gland flange 17 Have on inner face and coordinate for gap between gland boss 39 and mouth seat endoporus 79;Gland flange 17 center have gland inner bolt hole 38 with The inner external screw thread of pin interfaces 50 matches;There are the first pad 19, sealing hole successively between endoporus shoulder block 22 and gland boss 39 Circle 67 and the second pad 18.
Another key technology of the present invention is: props up positioned at component flange 87 outside outer bearing among insulating element 80 and holds round 89 and component for adjusting ring 82 cylindrical between axiality be 100 millimeters of unit sizes error be less than or equal to 0.001 millimeter.For Guarantee the outer bearing on insulating element 80 prop up hold round 89 and component for adjusting ring 82 cylindrical between there is high accuracy axiality, adopt Following process steps:
First, special fixtures set-up procedure:
(1) pole 44 two ends have pole LC hole 41 and the right centre bore of pole 42 respectively with one heart, and concentric pole 44 is cylindrical Be centered on the right centre bore 42 with pole of pole LC hole 41 disposable fine grinding form it is ensured that concentric pole 44 cylindrical be with Centered on pole LC hole 41 and the right centre bore of pole 42;
(2) left expansion set 15 and right expansion set 16 all include: opening biconical outer ring 56, opening biconical inner ring 57, unthreaded hole cone carve ring 58th, screw cone carves ring 59 and plane bearing 54 and expansion set bolt 53;
When expansion set bolt 53 passes through plane bearing 54 successively and unthreaded hole cone is carved ring 58 and carved ring 59 rotatable engagement with screw cone, Can with Synchronization Control unthreaded hole cone carve ring 58 and screw cone carve close to each other between ring 59, respectively will be outwards swollen for opening biconical outer ring 56 Stretching component inner bore of step 84 and by opening biconical inner ring 57 inwardly swollen holding concentric pole 44 cylindrical;
(3) heart-shaped fixture 66 is shaped as " v " font combination semicircle, has fixture boss above heart-shaped fixture 66 semicircle 63, fixture boss 63 one side has fixture cross bar 61, between fixture boss 63 and heart-shaped fixture 66 semicircle, has fixture spiral shell Hole 64 insertion, fixture bolt 62 passes through " v " word that the workpiece of different-diameter can be fixed on heart-shaped fixture 66 by fixture screw 64 On shape both sides.
2nd, roughing and laser spraying:
(1), insulating element 80 is processed according to drawing dimensional requirement, wherein outer bearing props up that to hold round 89 outer round surface monolateral It is smaller in size than 0.2 to 0.3 millimeter of drawing requirement, remaining dimensioned, to reserved 0.2 to 0.3 millimeter of fine grinding surplus, retains simultaneously Component inner bore of step 84 is not processed;
(2), adopt laser spraying method, copper alloy hard wear-resistant material is sprayed to outer bearing prop up and hold round 89 cylindrical tables Face, is more than 0.2 to 0.3 millimeter of drawing requirement to single side size.
3rd, lapping process:
(1) by through roughing and complete the insulating element 80 of laser spraying and carry out preprocessing, bearings circle 89 in addition Outer round surface and component for adjusting ring 82 outer round surface simultaneously on the basis of, tooling member inner bore of step 84 is to drawing dimensional requirement;
(2) swelling connects, and the opening biconical outer ring 56 of left expansion set 15 and right expansion set 16 is respectively fitted over outside concentric pole 44 Circle, the opening biconical inner ring 57 of left expansion set 15 and right expansion set 16 is respectively aligned to component inner bore of step 84 near two ends, will be swollen for a left side Expansion set bolt on set 15 and right expansion set 16 is tightened respectively so that the unthreaded hole cone on left expansion set 15 and right expansion set 16 carves ring 58 and spiral shell Hole cone is carved close to each other between ring 59, respectively by opening biconical outer ring 56 outwards swollen stretching component inner bore of step 84 and by opening Inwardly the concentric pole 44 of swollen holding is cylindrical for bipyramid inner ring 57;
(3) the fixture bolt 62 on heart-shaped fixture 66 passes through fixture screw 64 and tightens cylindrical for concentric pole 44 fixation On " v " the font both sides of heart-shaped fixture 66;
(4) by the pole LC hole 41 on concentric pole 44 and the right centre bore of pole 42 respectively with grinding machine head stock central term Bore and grinding machine afterbody addendum cone, then fixture cross bar 61 hasp on heart-shaped fixture 66 lives grinding machine head stock rotating disk so that insulating element 80 can The synchronous rotary with the rotation with grinding machine head stock rotating disk;
(5) advance finishing wheel by component for adjusting ring 82 fine grinding cylinder to size required by drawing;Exit finishing wheel to move Prop up to outer bearing and hold round 89 positions, outer bearing is propped up and holds round 89 fine grinding cylinder to size required by drawing, extremely by propulsion finishing wheel This, the component for adjusting ring 82 positioned at component flange 87 both sides and outer bearing prop up to hold round 89 and once clamp lapping process and complete, it is to avoid Conventional machining is located at the component for adjusting ring 82 of component flange 87 both sides and outer bearing props up and holds round 89 and have to turn around to clamp twice The not coaxial error that brought of processing technology program it is achieved that the key technology of the present invention to be in component flange 87 outside outer Bearings circle 89 and component for adjusting ring 82 cylindrical between axiality be that the error of 100 millimeters of unit sizes is less than or equal to 0.001 millimeter.
4th, overall package:
Stator 51 is fixed on motor housing 10 endoporus, rotor 52 is fixed at electric machine main shaft 40 maximum gauge and with Stator 51 position is corresponding, with eight front screws 21, drive end bearing bracket 20 is fixed on the protecgulum concave station face 29 of motor housing 10, front On the Front Cover Bearing hole 24 of end cap 20, fixed fore bearing 25 is cylindrical, the fore bearing of the fixed electric machine main shaft of fore bearing 25 endoporus 40 Section 45;
With other eight front screws 21, rear end cap 30 is fixed on motor housing 10 rear end face, the bonnet center of rear end cap 30 On hole 34, fixed rear bearing 35 is cylindrical, the rear bearing section 43 of the fixed electric machine main shaft 40 of rear bearing 35 endoporus, and cable 55 is worn It is located the pin interfaces 50 on rear end cap 30, may be connected to external control power supply;
The committed step of assembling includes:
(1) insulating element 80 is installed
Transition at the nearly outer end in Front Cover Bearing hole 24 on component for adjusting ring 82 on insulating element 80 and drive end bearing bracket 20 is joined Close, and the member through-hole 85 being passed through with component screw 28 on insulating element 80 matched with the protecgulum screw 27 on drive end bearing bracket 20, Component flange 87 on insulating element 80 is close to the protecgulum concave station face 29 on drive end bearing bracket 20 fixing so that on insulating element 80 Component inner bore of step 84 and overhanging section of 46 outlines of main shaft of electric machine main shaft 40 between have one millimeter of rotational clearance 48.
(2) needle roller outer ring 69 is installed
No inner-ring bearing 60 selects rna type separate type no inner-ring bearing.
First the cooperation of flat tyre wheel adjusting ring 92 gap is put among the flat tyre wheel stepped hole 96 on flat-belt pulley 90 and cross Flat tyre wheel escape 93 is attached on flat tyre wheel bottom hole face 95;Again by 0.01 millimeter of needle roller outer ring 69 interference on no inner-ring bearing 60 Among flat tyre wheel stepped hole 96 on cooperation press-in flat-belt pulley 90, then flat rubber belting wheel bore snap ring 91 is put into flat with specific purpose tool So that needle roller outer ring 69 both sides against flat rubber belting wheel bore snap ring 91 and flat tyre wheel adjusting ring 92 respectively in belt wheel draw-in groove 98.
(3) connection between flat-belt pulley 90 and electric machine main shaft 40
The needle roller outer ring 69 being fixed on flat-belt pulley 90 is inserted in together with cylinder needle roller 68 and is fixed on outer bearing and props up Hold round 89 last points, slowly rotate flat-belt pulley 90 so that the flat tyre wheel splined hole 94 on flat-belt pulley 90 and electric machine main shaft Axle head spline 49 be aligned on 40 matches, and continues to push against flat-belt pulley 90 so that the cylinder needle roller 68 on needle roller outer ring 69 is whole Body is propped up with outer bearing and holds round 89 and match completely;
First take step backing-up screw 74 pass through after axially position back-up ring 70 centre bore with electric machine main shaft 40 on axle head spiral shell Match in hole 47 so that axially position back-up ring 70 is outside the flat side bumper of two on step backing-up screw 74 shoulder cap 73 with axle head spline 49 There is one millimeter of axially free amount between end face;
Passed through with five back-up ring screws 77 again after the positioning retainer ring through hole 76 on axially position back-up ring 70 with flat-belt pulley 90 On flat tyre wheel end face screw 97 match, axially position back-up ring 70 is also fastened on flat-belt pulley 90 outer face;
Finally pass through determining on through hole and axially position back-up ring 70 on locking catch 71 successively with a back-up ring screw 77 Also match so that catch on locking catch 71 after the back-up ring through hole 76 of position with the flat tyre wheel end face screw 97 on flat-belt pulley 90 The flat side bumper of corner edges 72 be aligned two is takeed on any one flat side on cap 73, plays and loosens effect.
Install.
5th, run:
When the motor is energized, the moment of torsion that electromagnetic force produces passes through the axle head spline 49 on electric machine main shaft 40, through flat-belt pulley Flat tyre wheel splined hole 94 on 90 passes to the flat rubber belting cambered surface 99 on flat-belt pulley 90, realizes torque output.
The present invention have substantive distinguishing features following outstanding and significantly improve effect:
Connection jaws seat 75 in the present invention has mouth seat flange 78 mouth seat endoporus 79 is suitable for reading, and connection jaws seat 75 is in mouth seat endoporus Endoporus shoulder block 22 is arranged at 79 bottoms, and endoporus shoulder block 22 center has and has axiality between wiring through hole 23 and mouth seat endoporus 79;Gland There is gland through hole 37 corresponding with the screw on mouth seat flange 78 in flange 17 outer rim, the inner face of gland flange 17 has gland Coordinate for gap between boss 39 and mouth seat endoporus 79;Gland flange 17 center has gland inner bolt hole 38 inner with pin interfaces 50 External screw thread matches;There are the first pad 19, sealing hole circle 67 and the second pad successively between endoporus shoulder block 22 and gland boss 39 18, above-mentioned outlet structure is applied to the outlet of explosion-proof motor, has safe and reliable to operation, installation and debugging convenience, saving pneumatics Machine inner space, winding displacement facilitate advantage.
Table 1 is the fore bearing section 45 that present invention employs the electric machine main shaft 40 that insulating element fore bearing after 80s 25 is fixed Radius run-out degree micron and the front axle of the electric machine main shaft 40 do not fixed using the fore bearing 2 of the constant power motor of insulating element 80 The experimental data holding section 45 radius run-out degree micron compares.
The data of the radius run-out degree micron at table 1 fore bearing section 45 position compares
Contrasting data from table 1 is it follows that to employ insulating element after 80s, suffered by fore bearing 25 for fore bearing 25 outer end Mitigate abrasion to load to reduce, lead to the radius run-out degree at fore bearing section 45 position of electric machine main shaft 40 that fore bearing 25 fixed Micron is more stable.
Table 2 is that outer bearing in the present invention props up to hold round 89 surfaces and employ the nickel that a layer thickness is 0.31 to 0.39 millimeter and closes Golden hard wear-resistant layer and outer bearing prop up that to hold round the nickel alloy hard that 89 surfaces are not 0.31 to 0.39 millimeter using a layer thickness resistance to The corrosion resistant wear test data of mill layer compares.
The outer bearing of table 2 insulating element 80 props up and holds round 89 surface abrasion data and compare
Contrasting data from table 2 is it follows that the outer bearing of insulating element 80 props up and holds round 89 surfaces and have a layer thickness to be 0.31 to 0.39 millimeter of nickel alloy hard wear-resistant layer, possesses superpower wearability.
Prop up positioned at component flange 87 outside outer bearing among insulating element 80 in the present invention and hold round 89 and component for adjusting ring 82 cylindrical between axiality be 100 millimeters of unit sizes error be less than or equal to 0.001 millimeter.In order to ensure insulating element Outer bearing on 80 prop up hold round 89 and component for adjusting ring 82 cylindrical between there is high accuracy axiality.
Said structure achieves electric machine main shaft 40 and fore bearing 25 and rear bearing 35 is only subjected to pure torsion, and flat belt It is but to be born by no inner-ring bearing 60 completely that produced radial load reacts to flat-belt pulley 90, be only operated at every On component 80, the main shaft on completely isolated electric machine main shaft 40 bears radial load for overhanging section 46;Due to meeting in rated power On the premise of, the diameter seeking electric machine main shaft 40 can be accomplished that the limit is little in design, be solely subjected to pure torsion, simultaneously as every Belong to hollow short tube from component 80 global shape, therefore structural rigidity is superpower, can bear bigger radial load.Both combine, this Invention achieves and can be made compact motor overall dimensions, can bear bigger radial load again, runs relatively reliable, thus prolonging Grow the service life of motor.

Claims (4)

1. a kind of flame-proof type nickel alloy flat-belt pulley motor, including motor housing (10), drive end bearing bracket (20), rear end cap (30), Electric machine main shaft (40), pin interfaces (50), stator (51), rotor (52) and flat-belt pulley (90), described stator (51) is fixing On described motor housing (10) endoporus, described rotor (52) be fixed at described electric machine main shaft (40) maximum gauge and Corresponding with described stator (51) position, described drive end bearing bracket (20) there is front screw (21) be fixed on described motor housing (10) front end face, the upper fixed fore bearing (25) in Front Cover Bearing hole (24) of described drive end bearing bracket (20) is cylindrical, fore bearing (25) The fore bearing section (45) of the fixed described electric machine main shaft (40) of endoporus;There is rear screw (31) fixing on described rear end cap (30) In described motor housing (10) rear end face, the upper fixed rear bearing (35) of bonnet centre bore (34) of described rear end cap (30) Cylindrical, the rear bearing section (43) of the fixed described electric machine main shaft (40) of rear bearing (35) endoporus, rear bearing section (43) rear end has Main shaft end (33), main shaft end (33) upper fixed motor blower fan (32), fan blade outer cover (12) is fixed on described rear end cap (30) on cylindrical;There is installation sole (11) below described motor housing (10), sole (11) and described motor housing are installed (10) there is reinforcement even muscle (13) between, described installation sole (11) has installation through-hole (14), it is characterized in that: described lead There is gland flange (17), gland flange (17) will between connection jaws seat (75) on interface (50) and described motor housing (10) Sealing hole circle (67) is fixed in mouth seat endoporus (79) of described connection jaws seat (75);Described drive end bearing bracket (20) be fixed with every From there being no inner-ring bearing (60) between component (80), insulating element (80) and described flat-belt pulley (90);Described isolation structure The outer bearing of part (80) props up and holds round (89) surface and have the nickel alloy hard wear-resistant layer that a layer thickness is 0.31 to 0.39 millimeter;
Described connection jaws seat (75) has mouth seat flange (78) mouth seat endoporus (79) is suitable for reading, and described connection jaws seat (75) is in mouth Endoporus shoulder block (22) is arranged at seat endoporus (79) bottom, and there are wiring through hole (23), wiring through hole (23) and institute in endoporus shoulder block (22) center Between mouth seat endoporus (79) stated, there is axiality;There is gland through hole (37), gland leads in described gland flange (17) outer rim Hole (37) is corresponding with the screw on described mouth seat flange (78);There is gland convex on the described inner face of gland flange (17) Platform (39), coordinates for gap between gland boss (39) and described mouth seat endoporus (79);Described gland flange (17) center There is gland inner bolt hole (38), gland inner bolt hole (38) is matched with described pin interfaces (50) the inner external screw thread;Described is interior There are the first pad (19), sealing hole circle (67) and the second pad successively between hole shoulder block (22) and described gland boss (39) (18);First pad (19) is placed on mouth seat endoporus (79) bottom and againsts endoporus shoulder block (22), then is sequentially placed into sealing hole circle (67) and the second pad (18), by mouth seat endoporus (79) described for gland boss (39) be aligned in gland flange (17), two to Three gland bolts (88) are passed through on gland through hole (37) and mouth seat flange (78) in described gland flange (17) outer rim Screw is tightened so that airtight after sealing hole circle (67) compressive deformation hold cable (55) tightly;
The component inner bore of step (84) of described insulating element (80) and overhanging section of the main shaft (46) of described electric machine main shaft (40) Between have rotational clearance (48), the outer bearing of described insulating element (80) props up and holds round (89) and support described no inner-ring bearing (60) the cylinder needle roller (68) on, the cylindrical of the needle roller outer ring (69) on described no inner-ring bearing (60) is fixed on described putting down On flat tyre wheel stepped hole (96) inner round wall of belt pulley (90), described flat tyre wheel stepped hole (96) bottom surface there is flat tyre wheel spline Hole (94), is spline tooth circumference between the axle head spline (49) on this flat tyre wheel splined hole (94) and described electric machine main shaft (40) The axially slidable cooperation of engagement, the described end face of axle head spline (49) has axle head screw (47), on axle head screw (47) It is combined with the axial displacement that step backing-up screw (74) limits axially position back-up ring (70), axially position back-up ring (70) outer edge Position is fixed on the described outer transverse plane of flat tyre wheel splined hole (94), then limits the axial position of described flat-belt pulley (90) Move;
The material of described nickel alloy hard wear-resistant layer is made up of the element of following percentage by weight: ni(nickel): 12~13%, cu (copper): 6~7%, cr(chromium): 5~6%, mo(molybdenum): 4~5%, zn(zinc): 3~4%, w (tungsten): 2.4~2.6%, c(carbon): 1.1~ 1.3%, balance of fe(iron) and inevitable impurity;The weight percent content of described impurity is: sn(tin) less than 0.05%, Si(silicon) less than 0.20%, mn(manganese) less than 0.25%, s(sulphur) it is less than 0.0l0%, p(phosphorus) it is less than 0.015%;Described nickel closes The material Specifeca tion speeification of golden hard wear-resistant layer is: Rockwell hardness hrc value is 54~56.
2. a kind of flame-proof type nickel alloy flat-belt pulley motor according to claim 1, is characterized in that: described axial direction is fixed Position back-up ring (70) lateral surface on have locking catch (71), locking catch (71) together with described axially position back-up ring (70), quilt Back-up ring screw (77) is fixed on the described outer transverse plane of flat tyre wheel splined hole (94);Described locking catch (71) has catch to turn The arm of angle (72), the two flat side bumpers that catch corner edges (72) are close to described step backing-up screw (74) take on appointing on cap (73) Anticipate on a flat side.
3. a kind of flame-proof type nickel alloy flat-belt pulley motor according to claim 1, is characterized in that: described flat belt There is flat rubber belting cambered surface (99) on wheel (90) is cylindrical, there are flat tyre wheel end face screw (97), institute in described flat-belt pulley (90) outer face Flat tyre wheel escape (93) and flat tyre wheel draw-in groove (98) are had on the flat tyre wheel stepped hole (96) stated, activity in flat tyre wheel draw-in groove (98) It is combined with flat rubber belting wheel bore snap ring (91), described flat tyre wheel stepped hole (96) base angle position is placed with flat tyre wheel adjusting ring (92), described needle roller outer ring (69) both sides against described flat rubber belting wheel bore snap ring (91) respectively and described flat tyre wheel is adjusted Circle (92).
4. a kind of flame-proof type nickel alloy flat-belt pulley motor according to claim 1, is characterized in that: described isolation structure Component flange (87) is had on part (80), inside component flange (87), has a component for adjusting ring (82), component for adjusting ring (82) cylindrical It is interference fits and described Front Cover Bearing hole (24) between;Cylindrical with the described outer bearing of component for adjusting ring (82) props up and holds round (89) there is between axiality relation;Protecgulum concave station face (29), protecgulum concave station face are had on described drive end bearing bracket (20) lateral surface (29) there are five to six protecgulum screws (27) on, described component flange (87) has five to six member through-holes (85), component Through hole (85) is corresponding with described protecgulum screw (27);Described protecgulum concave station face (29) and described Front Cover Bearing hole (24) Between there is perpendicularity relation.
CN201510007841.XA 2015-01-08 2015-01-08 Flame-proof type nickel alloy flat-belt pulley motor Expired - Fee Related CN104539094B (en)

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JP6673672B2 (en) * 2015-11-09 2020-03-25 株式会社デンソー motor

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Publication number Priority date Publication date Assignee Title
EP0523353A1 (en) * 1991-07-10 1993-01-20 Mitsubishi Denki Kabushiki Kaisha Heat resistant and explosion-proof type permanent magnetic synchronous motor
CN201303284Y (en) * 2008-11-08 2009-09-02 永济新时速电机电器有限责任公司 Flameproof direct-drive permanent-magnet synchronous motor
CN201994808U (en) * 2011-01-14 2011-09-28 广州三业科技有限公司 Explosion suppression type explosion-proof generator
CN202183684U (en) * 2011-08-11 2012-04-04 南阳防爆集团股份有限公司 Explosion-proof three-phase asynchronous motor integrated with speed reducer
CN103633802A (en) * 2013-11-29 2014-03-12 南阳防爆集团股份有限公司 Flameproof permanent magnetic synchronous power generator
CN203656142U (en) * 2013-12-31 2014-06-18 黄山市永丰机电制造有限公司 Anti-bending moment mechanism for transmission shaft

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0523353A1 (en) * 1991-07-10 1993-01-20 Mitsubishi Denki Kabushiki Kaisha Heat resistant and explosion-proof type permanent magnetic synchronous motor
CN201303284Y (en) * 2008-11-08 2009-09-02 永济新时速电机电器有限责任公司 Flameproof direct-drive permanent-magnet synchronous motor
CN201994808U (en) * 2011-01-14 2011-09-28 广州三业科技有限公司 Explosion suppression type explosion-proof generator
CN202183684U (en) * 2011-08-11 2012-04-04 南阳防爆集团股份有限公司 Explosion-proof three-phase asynchronous motor integrated with speed reducer
CN103633802A (en) * 2013-11-29 2014-03-12 南阳防爆集团股份有限公司 Flameproof permanent magnetic synchronous power generator
CN203656142U (en) * 2013-12-31 2014-06-18 黄山市永丰机电制造有限公司 Anti-bending moment mechanism for transmission shaft

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