WO2020125061A1 - Electric spindle and motor - Google Patents

Electric spindle and motor Download PDF

Info

Publication number
WO2020125061A1
WO2020125061A1 PCT/CN2019/103504 CN2019103504W WO2020125061A1 WO 2020125061 A1 WO2020125061 A1 WO 2020125061A1 CN 2019103504 W CN2019103504 W CN 2019103504W WO 2020125061 A1 WO2020125061 A1 WO 2020125061A1
Authority
WO
WIPO (PCT)
Prior art keywords
bearing
shaft core
electric spindle
fastener
spindle according
Prior art date
Application number
PCT/CN2019/103504
Other languages
French (fr)
Chinese (zh)
Inventor
何圳涛
耿继青
刘永连
Original Assignee
珠海格力电器股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201811567256.5A external-priority patent/CN109586498B/en
Application filed by 珠海格力电器股份有限公司 filed Critical 珠海格力电器股份有限公司
Publication of WO2020125061A1 publication Critical patent/WO2020125061A1/en

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/083Structural association with bearings radially supporting the rotary shaft at both ends of the rotor

Definitions

  • This application belongs to the technical field of motors, and specifically relates to an electric spindle and a motor.
  • the bearing of the electric spindle plays a key role in the performance of the electric spindle.
  • the current bearing arrangement of the main shaft is that the inner ring of the bearing is fixed on the rotating shaft and rotates with the rotating shaft, and the outer ring is fixed on the cooling jacket of the housing. Due to the large diameter of the rotating shaft, the diameter of the bearing is also large, which greatly limits The increase of the spindle's limit speed.
  • the technical problem to be solved by the present application is to provide an electric spindle and a motor, which can effectively solve the problem of serious bearing heating and wear at high rotation speed of the electric spindle, and increase the limit rotation speed of the electric spindle.
  • an electric spindle which includes a rotating shaft core and a bearing shaft core, the rotating shaft core is hollow, the bearing shaft core is set in the rotating shaft core through a bearing sleeve, and the bearing outer ring of the bearing is fixed to the rotating shaft core Connection, the bearing inner ring of the bearing is fixedly connected with the bearing shaft core.
  • the bearing includes a front end bearing provided at the front end of the bearing shaft core and a rear end bearing provided at the rear end of the bearing shaft core.
  • one end of the front-end bearing is provided with a first fastener
  • the other end of the front-end bearing is provided with a second fastener
  • the first fastener is fixedly arranged on the bearing shaft core, and forms a bearing inner ring of the front-end bearing
  • the second fastener is fixedly arranged in the inner hole of the shaft core of the rotating shaft, and forms an axial stop for the outer ring of the bearing of the front end bearing.
  • the second fastener is disposed at the end of the front bearing away from the rear bearing, and a stop flange is also provided on the bearing shaft core, and the stop flange stops at the end of the front bearing away from the rear bearing.
  • annular protrusion is provided on the inner peripheral wall of the shaft core of the rotating shaft, and the bearing outer rings of the front-end bearing and the rear-end bearing are stopped on the annular protrusion.
  • the bearing shaft core is a stepped shaft, including a first shaft segment and a second shaft segment, the front bearing is sleeved on the first shaft segment, and the rear bearing sleeve is sleeved on the second shaft segment, the first shaft segment and the second shaft segment
  • the diameters of the two shaft sections vary.
  • At least one of the first fastener and the second fastener is a fastening nut.
  • one end of the rear-end bearing is provided with a third fastener, and the other end of the rear-end bearing is provided with a fourth fastener, both the third fastener and the fourth fastener are provided on the bearing shaft core, and An axial limit is formed on the bearing inner ring of the rear-end bearing.
  • At least one of the third fastener and the fourth fastener is a fastening nut.
  • the rear end of the bearing shaft core is fixedly connected with an end cover of the shaft core.
  • the rear end of the bearing shaft core is fixedly connected to the end cover of the shaft core through a plurality of bolts uniformly arranged circumferentially around the central axis of the bearing shaft core.
  • the shaft core end cover is provided with a weight reduction hole.
  • the shaft core end cover includes an end plate, and a plurality of weight-reducing holes are evenly distributed on the end plate along the circumferential direction.
  • the total area of the weight reduction holes accounts for 30% to 50% of the total area of the end plate.
  • the outer cover of the rotating shaft core is provided with a rear end flange end cover, and the shaft core end cover is fixedly connected to the rear end flange end cover.
  • the end cover of the shaft core is sleeved outside the end cover of the rear end flange, the peripheral wall of the end cover of the shaft core is provided with a radial connection hole, and the end cover of the shaft core is connected to the rear end method by a bolt provided in the radial connection hole
  • the blue end cover is fixedly connected.
  • the radial connection hole is a waist-shaped hole, and the waist-shaped hole extends in the axial direction of the shaft core end cover.
  • a motor including an electric spindle, which is the aforementioned electric spindle.
  • the electric main shaft provided by the present application includes a rotating shaft core and a bearing shaft core, the rotating shaft core is hollow, the bearing shaft core is set in the rotating shaft core through a bearing sleeve, the bearing outer ring of the bearing is fixedly connected to the rotating shaft core, and the bearing inside the bearing The ring is fixedly connected with the bearing shaft core.
  • the electric main shaft sets the bearing shaft core in the rotating shaft core, so that the bearing is located inside the rotating shaft core, the bearing outer ring is fixed on the rotating shaft core to withstand the high-speed rotation of the main shaft, and the bearing inner ring is fixed to the electric main shaft through the bearing shaft core Part of the connection is fixed, so that the diameter value of the entire bearing can be greatly reduced, effectively solving the problem of serious bearing heating and wear at high speeds of the electric spindle, and increasing the limit speed of the electric spindle.
  • FIG. 1 is a schematic structural diagram of an electric spindle according to an embodiment of this application.
  • FIG. 2 is a schematic sectional view taken along line A-A of FIG. 1;
  • FIG. 3 is a schematic structural side view of an electric spindle according to an embodiment of the present application.
  • FIG. 4 is a schematic diagram of a three-dimensional structure of an electric spindle according to an embodiment of the present application.
  • the electric spindle includes a rotating shaft core 1 and a bearing shaft core 15, the rotating shaft core 1 is hollow, and the bearing shaft core 15 is disposed in the rotating shaft core 1 through a bearing sleeve.
  • the bearing outer ring of the bearing is fixedly connected to the rotating shaft core 1, and the bearing inner ring of the bearing is fixedly connected to the bearing shaft core 15.
  • the electric main shaft sets the bearing shaft core 15 in the rotating shaft core 1, so that the bearing is located inside the rotating shaft core 1, the bearing outer ring is fixed on the rotating shaft core 1 to withstand the high-speed operation of the main shaft, and the bearing inner ring passes through the bearing shaft core 15 and
  • the fixed part of the electro-spindle is fixedly connected, so that the median diameter of the entire bearing can be greatly reduced, which effectively solves the problem of serious bearing heating and wear at high speeds of the electro-spindle, and increases the limit speed of the electro-spindle.
  • the middle diameter of the bearing (outer diameter of bearing + inner diameter of bearing)/2.
  • d the bearing diameter
  • n the spindle speed.
  • the limit speed of the electric spindle bearing can be greatly broken, the entire electric spindle can achieve higher power and speed, and the high power and high speed performance of the motor can be exerted to a greater extent, which can improve the processing efficiency and the surface quality of the processed parts.
  • the increase of the limit speed can be widely used in high-speed occasions to avoid oil and gas contamination of the workpiece, such as graphite machine tools.
  • the bearing includes a front-end bearing 20 provided at the front end of the bearing shaft core 15 and a rear-end bearing 17 provided at the rear end of the bearing shaft core 15.
  • Two front-end bearings 20 are arranged side by side, and two rear-end bearings 17 are arranged side by side, which can further improve the stability of the bearing installation structure and improve the stability and reliability of the bearing to the rotation support structure between the bearing shaft 15 and the rotating shaft core 1 Sex.
  • it may also be arranged such that there are two front-end bearings 20 and two front-end bearings are arranged side by side; or two rear-end bearings 17 and two rear-end bearings 17 are arranged side by side.
  • one end of the front end bearing 20 is provided with a first fastener 19, the other end of the front end bearing 20 is provided with a second fastener 21, and the first fastener 19 is fixedly provided on the bearing shaft 15,
  • An axial stop is formed on the bearing inner ring of the front end bearing 20, the second fastener 21 is fixedly disposed in the inner hole of the rotating shaft core 1, and an axial stop is formed on the bearing outer ring of the front end bearing 20.
  • the first fastener 19 and the second fastener 21 cooperate with each other to form axial limits on the bearing inner ring and the bearing outer ring of the front bearing 20 from both ends of the front bearing 20, to ensure the installation position of the front bearing 20 Accuracy and reliability, and at the same time effectively prevent the axial displacement of the front-end bearing 20 during operation, and improve the stability of the axial relative position between the bearing shaft core 15 and the rotating shaft core 1.
  • the first fastener 19 and the second fastener 21 is a fastening nut, so that the locking performance of the fastening nut can be used to provide a pre-tightening force for the installation of the front end bearing 20, and can be adjusted as needed This preload force effectively fixes the front bearing 20.
  • the first fastener 19 is a fastening nut, which has an internal thread, and is sleeved on the bearing shaft core 15 to form a bearing inner ring at the end of the front end bearing 20 close to the rear end bearing 17 Fixed axially.
  • the second fastener 21 is a fastening nut, which has an external thread and is sleeved in the inner hole of the rotating shaft core 1 so as to form an axial direction on the outer ring of the bearing at the end of the front bearing 20 away from the rear bearing 17 fixed.
  • first fastener 19 and the second fastener 21 may be a fastening nut and the other is a positioning ring, so that on the basis of reducing the installation difficulty and processing cost, the The installation of the front bearing 20 provides sufficient preload.
  • the second fastener 21 is provided at the end of the front bearing 20 away from the rear bearing 17, and a stop flange 22 is also provided on the bearing shaft 15, and the stop flange 22 stops at The front end bearing 20 is away from the end of the rear end bearing 17.
  • the stop flange 22 stops on the inner ring of the front bearing 20 away from the rear bearing 17.
  • the inner peripheral wall of the rotating shaft core 1 is provided with an annular protrusion, and the bearing outer rings of the front-end bearing 20 and the rear-end bearing 17 are stopped on the annular protrusion.
  • an annular protrusion may also be provided on the outer peripheral wall of the bearing shaft core 15, so that an axial stop limit position is formed on the inner ring of the bearing by the annular protrusion provided on the outer peripheral wall of the bearing shaft core 15.
  • the bearing shaft core 15 is a stepped shaft, including a first shaft section 23 and a second shaft section 24, a front bearing 20 is sleeved on the first shaft section 23, and a rear bearing 17
  • the second shaft section 24 is sleeved, and the diameters of the first shaft section 23 and the second shaft section 24 are different.
  • one end of the rear-end bearing 17 is provided with the third fastener 16, and the other end of the rear-end bearing 17 is provided with the fourth fastener 18, the third fastener 16 and the fourth fastener
  • the fasteners 18 are all provided on the bearing shaft core 15 and form an axial limit to the bearing inner ring of the rear-end bearing 17.
  • the third fastener 16 and the fourth fastener 18 is a fastening nut, so that the locking performance of the fastening nut can be used to provide a pre-tightening force for the installation of the rear-end bearing 17 and can be as required Adjusting this pre-tensioning force effectively fixes the rear end bearing 17.
  • the third fastener 16 is a fastening nut
  • the fourth fastener 18 is a bearing positioning ring. The bearing positioning ring is fixedly sleeved on the bearing shaft core 15 and forms an axial limit on the rear end bearing 17 Bit.
  • the diameter of the first shaft section 23 is larger than the diameter of the second shaft section 24. Since both ends of the front-end bearing 20 and the rear-end bearing 17 are provided with fasteners, it is necessary to install fasteners in the process of installing the front-end bearing 20 and the rear-end bearing 17, if the bearing shaft 15 adopts an equal-diameter structure , During the installation process, some fasteners need to be operated from one end of the bearing shaft core 15 through the tool to the installation position of the other end of the bearing shaft core 15, the operation structure is complicated, the installation process is complicated, it is not easy to operate, and the installation The efficiency is low. In this embodiment, a stepped shaft structure is adopted.
  • the front end bearing 20 can be first sleeved on the bearing shaft core 15, and then the first fastener 19 can be removed from the bearing shaft core 15.
  • the second shaft section 24 is installed and mounted on the first shaft section 23. Since the diameter of the second shaft section 24 is smaller than that of the first shaft section 23, the first fastener 19 is removed from the second shaft section 24 When passing by, it does not require tools to operate, and can directly reach the position of the first shaft section 23, so the installation process of the first fastener 19 can be simplified, the installation difficulty of the first fastener 19 can be reduced, and the first tightening can be improved Installation efficiency of firmware 19.
  • a shaft core end cover 14 is fixedly connected to the rear end of the bearing shaft core 15.
  • the installation foundation for the fixed installation of the bearing shaft core 15 can be provided, which is convenient for the bearing shaft core 15 to be fixedly installed on the non-rotating structure of the electric spindle, so as to realize the rotation shaft core 1 relative to the bearing shaft core 15 Turn the setting.
  • the rear end of the bearing shaft core 15 is fixedly connected to the shaft core end cover 14 by a plurality of bolts uniformly arranged circumferentially around the central axis of the bearing shaft core 15.
  • the bearing shaft core 15 is fixedly connected to the shaft core end cover 14 through a plurality of bolts, which can enhance the connection strength between the bearing shaft core 15 and the shaft core end cover 14 and improve the coaxiality between the bearing shaft core 15 and the rotating shaft core 1 Degree, improve the bearing capacity and anti-deformation capacity of the bearing shaft core 15, and improve the stability of the matching structure between the bearing shaft core 15 and the rotating shaft core 1.
  • the shaft end cover 14 is provided with a weight-reducing hole 26, which can reduce the quality of the shaft end cover 14, and at the same time provide a path for drawing out the main shaft circuit, which facilitates the circuit design of the electric main shaft.
  • the shaft core end cover 14 includes an end plate, and a plurality of weight-reducing holes 26 are evenly distributed on the end plate along the circumferential direction, which can ensure that the structural strength of each position of the shaft core end cover 14 is balanced, and improve the shaft core end cover 14 Stability of supporting structure.
  • the total area of the weight reduction holes 26 accounts for 30% to 50% of the total area of the end plate, which can not only ensure sufficient weight reduction quality, but also ensure that the structural strength of the shaft core end cover 14 is not affected.
  • the outer periphery of the rotating shaft core 1 is provided with a rear end flange end cover 10, and the shaft end cover 14 is fixedly connected to the rear end flange end cover 10.
  • the electro-spindle also includes a cooling jacket 4, the rear end flange end cover 10 is fixedly stopped on the end surface of the cooling jacket 4 through the rear end sealing flange 12, and the rear end sealing flange 12 is provided on the rotating shaft core 1
  • the rear-end fastening nut 13 of the outer periphery is fixed on the rotating shaft core 1, and a mounting cavity is formed between the rear-end sealing flange 12 and the shaft core end cover 14, and a motor encoder 11 is installed in the mounting cavity.
  • the shaft core end cover 14 is sleeved outside the rear flange end cover 10, and the peripheral wall of the shaft core end cover 14 is provided with a radial connection hole 25.
  • the shaft core end cover 14 is connected in the radial direction
  • the bolt in the hole 25 is fixedly connected with the rear flange end cover 10.
  • the radial connecting hole 25 is a waist-shaped hole, and the waist-shaped hole extends along the axial direction of the shaft end cover 14.
  • the gap between the shaft core end cover 14 and the bearing shaft core 15 can be easily adjusted, thereby facilitating the fixed installation of the bearing shaft core 15 on the shaft core end cover 14.
  • the above-mentioned bearing is, for example, a rolling bearing.
  • the electric spindle further includes a front end sealing flange 2, a front end flange end cover 3, a front end fastening nut 5, a motor stator 6, a motor rotor 7, a motor rotor spacer ring 8, and a motor rotor fastening nut 9.
  • the front end sealing flange 2 and the front end flange end cover 3 are sleeved on the rotating shaft core 1 and fixed with a front end fastening nut 5.
  • the motor rotor 7 is sleeved on the rotating shaft core 1 and fixed by the motor rotor spacer ring 8 and the motor rotor fastening nut 9 to finally form a rotating shaft core assembly.
  • the motor stator 6 is sleeved on the cooling sleeve 4 to form a cooling sleeve ligand.
  • the rotating shaft core assembly obtained in the previous step is sleeved on the cooling sleeve ligand, the front end flange end cover 3 and the cooling sleeve 4 are fixed with nuts, and the rear end flange end cover 10 and the cooling sleeve 4 are fixed with nuts.
  • the motor encoder 11 is sleeved on the rear end sealing flange 12 to form a motor encoder assembly. The whole is sleeved on the rotating shaft core 1 and fixed with a rear end fastening nut 13.
  • the bearing inner ring of the front end bearing 20 is fixed to the bearing shaft core 15, the pre-tightening force is adjusted and fixed by the first fastener 19, the fourth fastener 18 is fixed to the bearing shaft core 15 using a measuring tool, and the front end bearing is fixed by tooling
  • the bearing outer ring of 20 is fixed to the rotating shaft core 1, and its pretension is adjusted and fixed by the second fastener 21.
  • the rear-end bearing 17 is integrally pressed into the rotating shaft core 1 and the bearing shaft core 15 by hot pressing, and the pretension of the third fastener 16 is adjusted and fixed.
  • the inner wall of the shaft end cover 14 is in contact with the end surface of the bearing shaft core 15 and the rear end flange end cover 10 respectively, and is fixed to the bearing shaft core 15 and the rear end flange end cover 10 by screws, and the shaft end cover 14 has a waist hole
  • the structure can eliminate the machining error of the parts and the clearance error caused by the assembly of the bearing shaft core 15, the front end bearing 20, the rear end bearing 17 and the rotating shaft core 1.
  • the motor includes an electric spindle, which is the aforementioned electric spindle.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Turning (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

An electric spindle and a motor; the electric spindle comprises a spindle core (1) and a bearing shaft core (15); the spindle core (1) is hollow, the bearing shaft core (15) is sleeved within the spindle core (1) by means of a bearing, a bearing outer ring of the bearing is fixedly connected to the spindle core (1), and a bearing inner ring of the bearing is fixedly connected to the bearing shaft core (15). The described electric spindle is capable of effectively solving the problem in which a bearing heats up and is severely worn out when an electric spindle is at a high rotational speed, which thereby increases the maximum rotational speed of the electric spindle.

Description

电主轴和电机Electric spindle and motor
本申请要求于2018年12月20日提交至中国国家知识产权局、申请号为201811567256.5、发明名称为“电主轴和电机”的专利申请的优先权。This application requires the priority of the patent application filed with the State Intellectual Property Office of China on December 20, 2018, with the application number 201811567256.5 and the invention titled "Electric Spindle and Motor".
技术领域Technical field
本申请属于电机技术领域,具体涉及一种电主轴和电机。This application belongs to the technical field of motors, and specifically relates to an electric spindle and a motor.
背景技术Background technique
电主轴行业存在两大关键技术——轴承与电机,目前高性能的电主轴电机能提供更高的极限转速与功率,然而实际运用在机床上使用的转速及功率并不高,限制其高转速及高功率的关键零部件是轴承,尤其是油脂润滑型轴承的电主轴,转速限制十分明显。随着电机转速的提高,轴承滚珠的离心力与陀螺力矩迅速增大,轴承的发热现象十分明显,而滚珠的离心力、陀螺力矩均与轴承中径存在正相关的关系。There are two key technologies in the electric spindle industry-bearings and motors. At present, high-performance electric spindle motors can provide higher limit speeds and powers. However, the speeds and powers actually used on machine tools are not high, limiting their high speeds. And the key components of high power are bearings, especially the electric spindle of grease lubricated bearings, the speed limit is very obvious. As the speed of the motor increases, the centrifugal force and gyroscopic moment of the bearing ball increase rapidly, and the heat generation phenomenon of the bearing is very obvious, while the centrifugal force and gyroscopic moment of the ball have a positive correlation with the bearing diameter.
电主轴的轴承对电主轴的性能起关键性作用,其性能指标DmN值越大(Dm为轴承中径,N为主轴极限转速),代表电主轴的性能越高,在相同DmN值情况下,其轴承中径越小,所能达到的极限转速越高。然而目前主轴的轴承设置形式均为轴承内圈固定在转轴上随转轴转动,外圈固定在外壳冷却套上,受转轴大直径影响,其轴承中径值也均较大,这极大限制了主轴极限转速的提高。The bearing of the electric spindle plays a key role in the performance of the electric spindle. The larger the performance index DmN value (Dm is the middle diameter of the bearing and N is the limiting speed of the spindle), the higher the performance of the electric spindle, under the same DmN value, The smaller the diameter of the bearing, the higher the limit speed can be achieved. However, the current bearing arrangement of the main shaft is that the inner ring of the bearing is fixed on the rotating shaft and rotates with the rotating shaft, and the outer ring is fixed on the cooling jacket of the housing. Due to the large diameter of the rotating shaft, the diameter of the bearing is also large, which greatly limits The increase of the spindle's limit speed.
发明内容Summary of the invention
因此,本申请要解决的技术问题在于提供一种电主轴和电机,能够有效解决电主轴高转速时轴承发热磨损严重的问题,提升电主轴的极限转速。Therefore, the technical problem to be solved by the present application is to provide an electric spindle and a motor, which can effectively solve the problem of serious bearing heating and wear at high rotation speed of the electric spindle, and increase the limit rotation speed of the electric spindle.
为了解决上述问题,本申请提供一种电主轴,包括转轴轴芯和轴承轴芯,转轴轴芯中空,轴承轴芯通过轴承套设在转轴轴芯内,轴承的轴承外圈与转轴轴芯固定连接,轴承的轴承内圈与轴承轴芯固定连接。In order to solve the above problems, the present application provides an electric spindle, which includes a rotating shaft core and a bearing shaft core, the rotating shaft core is hollow, the bearing shaft core is set in the rotating shaft core through a bearing sleeve, and the bearing outer ring of the bearing is fixed to the rotating shaft core Connection, the bearing inner ring of the bearing is fixedly connected with the bearing shaft core.
优选地,轴承包括设置在轴承轴芯的前端的前端轴承和设置在轴承轴芯的 后端的后端轴承。Preferably, the bearing includes a front end bearing provided at the front end of the bearing shaft core and a rear end bearing provided at the rear end of the bearing shaft core.
优选地,前端轴承为两个,两个前端轴承并排设置;或者,后端轴承为两个,两个后端轴承并排设置;或者,前端轴承为两个,两个前端轴承并排设置;且后端轴承为两个,两个后端轴承并排设置。Preferably, there are two front-end bearings and two front-end bearings are arranged side by side; or, there are two rear-end bearings and two rear-end bearings are arranged side by side; or, there are two front-end bearings and two front-end bearings are arranged side by side; and the rear There are two end bearings, and the two rear bearings are arranged side by side.
优选地,前端轴承的一端设置有第一紧固件,前端轴承的另一端设置有第二紧固件,第一紧固件固定设置在轴承轴芯上,并对前端轴承的轴承内圈形成轴向止挡,第二紧固件固定设置在转轴轴芯的内孔中,并对前端轴承的轴承外圈形成轴向止挡。Preferably, one end of the front-end bearing is provided with a first fastener, the other end of the front-end bearing is provided with a second fastener, the first fastener is fixedly arranged on the bearing shaft core, and forms a bearing inner ring of the front-end bearing For axial stop, the second fastener is fixedly arranged in the inner hole of the shaft core of the rotating shaft, and forms an axial stop for the outer ring of the bearing of the front end bearing.
优选地,第二紧固件设置在前端轴承远离后端轴承的一端,轴承轴芯上还设置有止挡凸缘,止挡凸缘止挡在前端轴承远离后端轴承的一端。Preferably, the second fastener is disposed at the end of the front bearing away from the rear bearing, and a stop flange is also provided on the bearing shaft core, and the stop flange stops at the end of the front bearing away from the rear bearing.
优选地,转轴轴芯的内周壁上设置有环形凸起,前端轴承和后端轴承的轴承外圈均止挡在环形凸起上。Preferably, an annular protrusion is provided on the inner peripheral wall of the shaft core of the rotating shaft, and the bearing outer rings of the front-end bearing and the rear-end bearing are stopped on the annular protrusion.
优选地,轴承轴芯为阶梯轴,包括第一轴段和第二轴段,前端轴承套设在第一轴段上,后端轴承套设在第二轴段上,第一轴段和第二轴段的直径不等。Preferably, the bearing shaft core is a stepped shaft, including a first shaft segment and a second shaft segment, the front bearing is sleeved on the first shaft segment, and the rear bearing sleeve is sleeved on the second shaft segment, the first shaft segment and the second shaft segment The diameters of the two shaft sections vary.
优选地,第一紧固件和第二紧固件至少之一为紧固螺母。Preferably, at least one of the first fastener and the second fastener is a fastening nut.
优选地,后端轴承的一端设置有第三紧固件,后端轴承的另一端设置有第四紧固件,第三紧固件和第四紧固件均设置在轴承轴芯上,并对后端轴承的轴承内圈形成轴向限位。Preferably, one end of the rear-end bearing is provided with a third fastener, and the other end of the rear-end bearing is provided with a fourth fastener, both the third fastener and the fourth fastener are provided on the bearing shaft core, and An axial limit is formed on the bearing inner ring of the rear-end bearing.
优选地,第三紧固件和第四紧固件至少之一为紧固螺母。Preferably, at least one of the third fastener and the fourth fastener is a fastening nut.
优选地,轴承轴芯的后端固定连接有轴芯端盖。Preferably, the rear end of the bearing shaft core is fixedly connected with an end cover of the shaft core.
优选地,轴承轴芯的后端通过多个绕轴承轴芯的中心轴线周向均匀排布的螺栓与轴芯端盖固定连接。Preferably, the rear end of the bearing shaft core is fixedly connected to the end cover of the shaft core through a plurality of bolts uniformly arranged circumferentially around the central axis of the bearing shaft core.
优选地,轴芯端盖上设置有减重孔。Preferably, the shaft core end cover is provided with a weight reduction hole.
优选地,轴芯端盖包括端板,多个减重孔沿周向均匀分布在端板上。Preferably, the shaft core end cover includes an end plate, and a plurality of weight-reducing holes are evenly distributed on the end plate along the circumferential direction.
优选地,减重孔的总面积占端板的总面积的30%~50%。Preferably, the total area of the weight reduction holes accounts for 30% to 50% of the total area of the end plate.
优选地,转轴轴芯外套设有后端法兰端盖,轴芯端盖固定连接在后端法兰端盖上。Preferably, the outer cover of the rotating shaft core is provided with a rear end flange end cover, and the shaft core end cover is fixedly connected to the rear end flange end cover.
优选地,轴芯端盖套设在后端法兰端盖外,轴芯端盖的周壁上设置有径向连接孔,轴芯端盖通过设置在径向连接孔内的螺栓与后端法兰端盖固定连接。Preferably, the end cover of the shaft core is sleeved outside the end cover of the rear end flange, the peripheral wall of the end cover of the shaft core is provided with a radial connection hole, and the end cover of the shaft core is connected to the rear end method by a bolt provided in the radial connection hole The blue end cover is fixedly connected.
优选地,径向连接孔为腰形孔,腰形孔沿轴芯端盖的轴向延伸。Preferably, the radial connection hole is a waist-shaped hole, and the waist-shaped hole extends in the axial direction of the shaft core end cover.
根据本申请的另一方面,提供了一种电机,包括电主轴,该电主轴为上述的电主轴。According to another aspect of the present application, there is provided a motor including an electric spindle, which is the aforementioned electric spindle.
本申请提供的电主轴,包括转轴轴芯和轴承轴芯,转轴轴芯中空,轴承轴芯通过轴承套设在转轴轴芯内,轴承的轴承外圈与转轴轴芯固定连接,轴承的轴承内圈与轴承轴芯固定连接。该电主轴将轴承轴芯套设在转轴轴芯内,使得轴承位于转轴轴芯内部,轴承外圈固定在转轴轴芯上承受主轴高速运转,轴承内圈通过轴承轴芯与电主轴固定不动的部分固定连接,从而使得整个轴承的中径值能够大幅度下降,有效解决了电主轴高转速时轴承发热磨损严重的问题,提升了电主轴的极限转速。The electric main shaft provided by the present application includes a rotating shaft core and a bearing shaft core, the rotating shaft core is hollow, the bearing shaft core is set in the rotating shaft core through a bearing sleeve, the bearing outer ring of the bearing is fixedly connected to the rotating shaft core, and the bearing inside the bearing The ring is fixedly connected with the bearing shaft core. The electric main shaft sets the bearing shaft core in the rotating shaft core, so that the bearing is located inside the rotating shaft core, the bearing outer ring is fixed on the rotating shaft core to withstand the high-speed rotation of the main shaft, and the bearing inner ring is fixed to the electric main shaft through the bearing shaft core Part of the connection is fixed, so that the diameter value of the entire bearing can be greatly reduced, effectively solving the problem of serious bearing heating and wear at high speeds of the electric spindle, and increasing the limit speed of the electric spindle.
附图说明BRIEF DESCRIPTION
图1为本申请实施例的电主轴的结构示意图;1 is a schematic structural diagram of an electric spindle according to an embodiment of this application;
图2为图1的A-A向剖视结构示意图;FIG. 2 is a schematic sectional view taken along line A-A of FIG. 1;
图3为本申请实施例的电主轴的侧视结构示意图;FIG. 3 is a schematic structural side view of an electric spindle according to an embodiment of the present application;
图4为本申请实施例的电主轴的立体结构示意图。4 is a schematic diagram of a three-dimensional structure of an electric spindle according to an embodiment of the present application.
附图标记表示为:The reference signs are expressed as:
1、转轴轴芯;2、前端密封法兰;3、前端法兰端盖;4、冷却套;5、前端紧固螺母;6、电机定子;7、电机转子;8、电机转子隔环;9、电机转子紧固螺母;10、后端法兰端盖;11、电机编码器;12、后端密封法兰;13、后端紧固螺母;14、轴芯端盖;15、轴承轴芯;16、第三紧固件;17、后端轴承;18、第四紧固件;19、第一紧固件;20、前端轴承;21、第二紧固件;22、止挡凸缘;23、第一轴段;24、第二轴段;25、径向连接孔;26、减重孔。1. Shaft core; 2. Front sealing flange; 3. Front flange end cover; 4. Cooling sleeve; 5. Front fastening nut; 6. Motor stator; 7. Motor rotor; 8. Motor rotor spacer ring; 9. Motor rotor fastening nut; 10. Rear end flange end cover; 11. Motor encoder; 12. Rear end sealing flange; 13. Rear end fastening nut; 14. Shaft core end cover; 15. Bearing shaft Core; 16, third fastener; 17, rear-end bearing; 18, fourth fastener; 19, first fastener; 20, front-end bearing; 21, second fastener; 22, stop protrusion Edge; 23, first shaft section; 24, second shaft section; 25, radial connection hole; 26, weight reduction hole.
具体实施方式detailed description
参见图1至图4所示,根据本申请的实施例,电主轴包括转轴轴芯1和轴承轴芯15,转轴轴芯1中空,轴承轴芯15通过轴承套设在转轴轴芯1内,轴承的轴承外圈与转轴轴芯1固定连接,轴承的轴承内圈与轴承轴芯15固定连接。Referring to FIGS. 1 to 4, according to an embodiment of the present application, the electric spindle includes a rotating shaft core 1 and a bearing shaft core 15, the rotating shaft core 1 is hollow, and the bearing shaft core 15 is disposed in the rotating shaft core 1 through a bearing sleeve. The bearing outer ring of the bearing is fixedly connected to the rotating shaft core 1, and the bearing inner ring of the bearing is fixedly connected to the bearing shaft core 15.
该电主轴将轴承轴芯15套设在转轴轴芯1内,使得轴承位于转轴轴芯1内部,轴承外圈固定在转轴轴芯1上承受主轴高速运转,轴承内圈通过轴承轴芯15与电主轴固定不动的部分固定连接,从而使得整个轴承的中径值能够大幅度下降,有效解决了电主轴高转速时轴承发热磨损严重的问题,提升了电主轴的极限转速。其中轴承中径=(轴承外径+轴承内径)/2。The electric main shaft sets the bearing shaft core 15 in the rotating shaft core 1, so that the bearing is located inside the rotating shaft core 1, the bearing outer ring is fixed on the rotating shaft core 1 to withstand the high-speed operation of the main shaft, and the bearing inner ring passes through the bearing shaft core 15 and The fixed part of the electro-spindle is fixedly connected, so that the median diameter of the entire bearing can be greatly reduced, which effectively solves the problem of serious bearing heating and wear at high speeds of the electro-spindle, and increases the limit speed of the electro-spindle. The middle diameter of the bearing = (outer diameter of bearing + inner diameter of bearing)/2.
滚动体线速度v=rω=π·d·n/60,其中d为轴承中径,n为主轴转速,当主轴转速相同情况下,轴承中径d值越小,其计算的滚动体线速度v越小,从而滚动体与轴承内外圈滚道的接触应力下降,从而在相同的最大接触应力标准值(滚动轴承约1700MPa)下,主轴所能达到的转速上限越高,也就是主轴极限转速越高。Rolling element linear velocity v = rω = π·d·n/60, where d is the bearing diameter and n is the spindle speed. When the spindle speed is the same, the smaller the value of the bearing diameter d, the calculated rolling element linear velocity The smaller the v, the lower the contact stress between the rolling element and the inner and outer ring raceways of the bearing. Therefore, under the same standard value of the maximum contact stress (about 1700MPa for the rolling bearing), the higher the upper limit of the speed that the spindle can reach, that is, the more the limit speed of the spindle high.
通过上述方式,电主轴轴承极限转速可以得到较大突破,整个电主轴能达到更高的功率与转速,更大程度发挥电机的高功率、高转速性能,进而可提高加工效率与加工件表面质量。极限转速的提高,可大量应用于避免油气污染工件的高转速场合,如石墨机加工机床上。Through the above method, the limit speed of the electric spindle bearing can be greatly broken, the entire electric spindle can achieve higher power and speed, and the high power and high speed performance of the motor can be exerted to a greater extent, which can improve the processing efficiency and the surface quality of the processed parts. . The increase of the limit speed can be widely used in high-speed occasions to avoid oil and gas contamination of the workpiece, such as graphite machine tools.
轴承包括设置在轴承轴芯15前端的前端轴承20和设置在轴承轴芯15后端的后端轴承17。通过在轴承轴芯15的前后两端分别设置轴承与转轴轴芯1之间实现转动连接,能够提高转轴轴芯1与轴承轴芯15之间的支撑结构的稳定性。The bearing includes a front-end bearing 20 provided at the front end of the bearing shaft core 15 and a rear-end bearing 17 provided at the rear end of the bearing shaft core 15. By providing bearings at the front and rear ends of the bearing shaft core 15 and rotating shaft core 1 to achieve rotational connection, the stability of the support structure between the rotating shaft core 1 and the bearing shaft core 15 can be improved.
优选地,前端轴承20为两个,并且并排设置;后端轴承17为两个,并且并排设置。两个前端轴承20并排设置,两个后端轴承17并排设置,能够进一步提高轴承安装结构的稳定性,提高轴承对轴承轴芯15和转轴轴芯1之间的转动支撑结构的稳定性和可靠性。在其它可选的实施例中,还可以这样设置,前端轴承20为两个,两个前端轴承并排设置;或者后端轴承17为两个,两个后端轴承17并排设置。Preferably, there are two front-end bearings 20, which are arranged side by side; and two rear-end bearings 17, which are arranged side by side. Two front-end bearings 20 are arranged side by side, and two rear-end bearings 17 are arranged side by side, which can further improve the stability of the bearing installation structure and improve the stability and reliability of the bearing to the rotation support structure between the bearing shaft 15 and the rotating shaft core 1 Sex. In other optional embodiments, it may also be arranged such that there are two front-end bearings 20 and two front-end bearings are arranged side by side; or two rear-end bearings 17 and two rear-end bearings 17 are arranged side by side.
如图2所示,前端轴承20的一端设置有第一紧固件19,前端轴承20的另一端设置有第二紧固件21,第一紧固件19固定设置在轴承轴芯15上,并对前端轴承20的轴承内圈形成轴向止挡,第二紧固件21固定设置在转轴轴芯1的内孔中,并对前端轴承20的轴承外圈形成轴向止挡。As shown in FIG. 2, one end of the front end bearing 20 is provided with a first fastener 19, the other end of the front end bearing 20 is provided with a second fastener 21, and the first fastener 19 is fixedly provided on the bearing shaft 15, An axial stop is formed on the bearing inner ring of the front end bearing 20, the second fastener 21 is fixedly disposed in the inner hole of the rotating shaft core 1, and an axial stop is formed on the bearing outer ring of the front end bearing 20.
通过第一紧固件19和第二紧固件21相互配合,能够从前端轴承20的两端分别对前端轴承20的轴承内圈和轴承外圈形成轴向限位,保证前端轴承20安装位置的准确性和可靠性,同时有效防止前端轴承20在工作过程中发生轴向位移,提高轴承轴芯15与转轴轴芯1之间的轴向相对位置的稳定性。The first fastener 19 and the second fastener 21 cooperate with each other to form axial limits on the bearing inner ring and the bearing outer ring of the front bearing 20 from both ends of the front bearing 20, to ensure the installation position of the front bearing 20 Accuracy and reliability, and at the same time effectively prevent the axial displacement of the front-end bearing 20 during operation, and improve the stability of the axial relative position between the bearing shaft core 15 and the rotating shaft core 1.
优选地,第一紧固件19和第二紧固件21至少之一为紧固螺母,从而能够利用紧固螺母的锁紧性能为前端轴承20的安装提供预紧力,并且可以根据需要调节该预紧力,对前端轴承20形成有效固定。在本实施例中,第一紧固件19为紧固螺母,该紧固螺母具有内螺纹,并且套设在轴承轴芯15上,对前端轴承20靠近后端轴承17一端的轴承内圈形成轴向固定。第二紧固件21为紧 固螺母,该紧固螺母具有外螺纹,并且套设在转轴轴芯1的内孔中,从而对前端轴承20远离后端轴承17一端的轴承外圈形成轴向固定。Preferably, at least one of the first fastener 19 and the second fastener 21 is a fastening nut, so that the locking performance of the fastening nut can be used to provide a pre-tightening force for the installation of the front end bearing 20, and can be adjusted as needed This preload force effectively fixes the front bearing 20. In this embodiment, the first fastener 19 is a fastening nut, which has an internal thread, and is sleeved on the bearing shaft core 15 to form a bearing inner ring at the end of the front end bearing 20 close to the rear end bearing 17 Fixed axially. The second fastener 21 is a fastening nut, which has an external thread and is sleeved in the inner hole of the rotating shaft core 1 so as to form an axial direction on the outer ring of the bearing at the end of the front bearing 20 away from the rear bearing 17 fixed.
在实际的工作过程中,第一紧固件19和第二紧固件21也可以只有一个为紧固螺母,另一个为定位环,从而在降低安装难度,降低加工成本的基础上,保证为前端轴承20的安装提供充足预紧力。In the actual work process, only one of the first fastener 19 and the second fastener 21 may be a fastening nut and the other is a positioning ring, so that on the basis of reducing the installation difficulty and processing cost, the The installation of the front bearing 20 provides sufficient preload.
优选地,如图2所示,第二紧固件21设置在前端轴承20远离后端轴承17的一端,轴承轴芯15上还设置有止挡凸缘22,止挡凸缘22止挡在前端轴承20远离后端轴承17的一端。止挡凸缘22止挡在前端轴承20远离后端轴承17一端的轴承内圈上,可以在前端轴承20由第一紧固件19和第二紧固件21固定之后,通过前端轴承20对轴承轴芯15形成轴向止挡,防止在工作的过程中轴承轴芯15相对于前端轴承20发生轴向位移,提高轴承轴芯15安装结构的稳定性和可靠性。Preferably, as shown in FIG. 2, the second fastener 21 is provided at the end of the front bearing 20 away from the rear bearing 17, and a stop flange 22 is also provided on the bearing shaft 15, and the stop flange 22 stops at The front end bearing 20 is away from the end of the rear end bearing 17. The stop flange 22 stops on the inner ring of the front bearing 20 away from the rear bearing 17. After the front bearing 20 is fixed by the first fastener 19 and the second fastener 21, the front bearing 20 The bearing shaft core 15 forms an axial stop, which prevents axial displacement of the bearing shaft core 15 relative to the front-end bearing 20 during operation, and improves the stability and reliability of the bearing shaft 15 installation structure.
优选地,转轴轴芯1的内周壁上设置有环形凸起,前端轴承20和后端轴承17的轴承外圈均止挡在环形凸起上。通过在转轴轴芯1的内周壁上设置环形凸起,能够通过环形凸起对前端轴承20和后端轴承17的轴承外圈形成轴向止挡限位,无需增加新的轴承外圈限位结构,简化了加工工序,降低了加工成本。优选地,也可以在轴承轴芯15的外周壁上设置环形凸起,从而通过设置在轴承轴芯15的外周壁上的环形凸起对轴承内圈形成轴向的止挡限位。Preferably, the inner peripheral wall of the rotating shaft core 1 is provided with an annular protrusion, and the bearing outer rings of the front-end bearing 20 and the rear-end bearing 17 are stopped on the annular protrusion. By providing an annular protrusion on the inner peripheral wall of the rotating shaft core 1, the axial outer limit of the bearing outer ring of the front-end bearing 20 and the rear-end bearing 17 can be formed by the annular protrusion without adding a new bearing outer ring limit The structure simplifies the processing procedure and reduces the processing cost. Preferably, an annular protrusion may also be provided on the outer peripheral wall of the bearing shaft core 15, so that an axial stop limit position is formed on the inner ring of the bearing by the annular protrusion provided on the outer peripheral wall of the bearing shaft core 15.
在本实施例中,如图2所示,轴承轴芯15为阶梯轴,包括第一轴段23和第二轴段24,前端轴承20套设在第一轴段23上,后端轴承17套设在第二轴段24上,第一轴段23和第二轴段24的直径不等。In this embodiment, as shown in FIG. 2, the bearing shaft core 15 is a stepped shaft, including a first shaft section 23 and a second shaft section 24, a front bearing 20 is sleeved on the first shaft section 23, and a rear bearing 17 The second shaft section 24 is sleeved, and the diameters of the first shaft section 23 and the second shaft section 24 are different.
如图2所示,优选地,后端轴承17的一端设置有第三紧固件16,后端轴承17的另一端设置有第四紧固件18,第三紧固件16和第四紧固件18均设置在轴承轴芯15上,并对后端轴承17的轴承内圈形成轴向限位。As shown in FIG. 2, preferably, one end of the rear-end bearing 17 is provided with the third fastener 16, and the other end of the rear-end bearing 17 is provided with the fourth fastener 18, the third fastener 16 and the fourth fastener The fasteners 18 are all provided on the bearing shaft core 15 and form an axial limit to the bearing inner ring of the rear-end bearing 17.
优选地,第三紧固件16和第四紧固件18至少之一为紧固螺母,从而能够利用紧固螺母的锁紧性能为后端轴承17的安装提供预紧力,并且可以根据需要调节该预紧力,对后端轴承17形成有效固定。在本实施例中,第三紧固件16为紧固螺母,第四紧固件18为轴承定位环,轴承定位环固定套设在轴承轴芯15上,对后端轴承17形成轴向限位。Preferably, at least one of the third fastener 16 and the fourth fastener 18 is a fastening nut, so that the locking performance of the fastening nut can be used to provide a pre-tightening force for the installation of the rear-end bearing 17 and can be as required Adjusting this pre-tensioning force effectively fixes the rear end bearing 17. In this embodiment, the third fastener 16 is a fastening nut, and the fourth fastener 18 is a bearing positioning ring. The bearing positioning ring is fixedly sleeved on the bearing shaft core 15 and forms an axial limit on the rear end bearing 17 Bit.
优选地,第一轴段23的直径大于第二轴段24的直径。由于前端轴承20和后端轴承17的两端均设置有紧固件,因此在安装前端轴承20和后端轴承17的过程中,均需要安装紧固件,如果轴承轴芯15采用等径结构,则在安装过 程中,部分紧固件需要从轴承轴芯15的一端一直通过工具操作到轴承轴芯15的另一端的安装位置处,操作结构复杂,安装工艺复杂,不易于操作,而且安装效率较低。而在本实施例中,采用阶梯轴结构,在进行紧固件的安装时,可以首先将前端轴承20套设在轴承轴芯15上,然后将第一紧固件19从轴承轴芯15的第二轴段24进行安装,并安装至第一轴段23上,由于第二轴段24的直径是小于第一轴段23上的,因此在第一紧固件19从第二轴段24经过时,是不需要工具进行操作,可以直接到达第一轴段23位置处的,因此能够简化第一紧固件19的安装工艺,降低第一紧固件19的安装难度,提高第一紧固件19的安装效率。Preferably, the diameter of the first shaft section 23 is larger than the diameter of the second shaft section 24. Since both ends of the front-end bearing 20 and the rear-end bearing 17 are provided with fasteners, it is necessary to install fasteners in the process of installing the front-end bearing 20 and the rear-end bearing 17, if the bearing shaft 15 adopts an equal-diameter structure , During the installation process, some fasteners need to be operated from one end of the bearing shaft core 15 through the tool to the installation position of the other end of the bearing shaft core 15, the operation structure is complicated, the installation process is complicated, it is not easy to operate, and the installation The efficiency is low. In this embodiment, a stepped shaft structure is adopted. When installing the fastener, the front end bearing 20 can be first sleeved on the bearing shaft core 15, and then the first fastener 19 can be removed from the bearing shaft core 15. The second shaft section 24 is installed and mounted on the first shaft section 23. Since the diameter of the second shaft section 24 is smaller than that of the first shaft section 23, the first fastener 19 is removed from the second shaft section 24 When passing by, it does not require tools to operate, and can directly reach the position of the first shaft section 23, so the installation process of the first fastener 19 can be simplified, the installation difficulty of the first fastener 19 can be reduced, and the first tightening can be improved Installation efficiency of firmware 19.
优选地,如图2所示,轴承轴芯15的后端固定连接有轴芯端盖14。通过设置轴芯端盖14,可以为轴承轴芯15的固定安装提供安装基础,方便将轴承轴芯15固定安装在电主轴的不转动结构上,实现转轴轴芯1相对于轴承轴芯15的转动设置。Preferably, as shown in FIG. 2, a shaft core end cover 14 is fixedly connected to the rear end of the bearing shaft core 15. By providing the shaft core end cover 14, the installation foundation for the fixed installation of the bearing shaft core 15 can be provided, which is convenient for the bearing shaft core 15 to be fixedly installed on the non-rotating structure of the electric spindle, so as to realize the rotation shaft core 1 relative to the bearing shaft core 15 Turn the setting.
轴承轴芯15的后端通过多个绕轴承轴芯15的中心轴线周向均匀排布的螺栓与轴芯端盖14固定连接。轴承轴芯15通过多个螺栓与轴芯端盖14固定连接,能够增强轴承轴芯15与轴芯端盖14之间的连接强度,提高轴承轴芯15与转轴轴芯1之间的同轴度,提高轴承轴芯15的承载能力和抗形变能力,提高轴承轴芯15与转轴轴芯1之间的配合结构的稳定性。The rear end of the bearing shaft core 15 is fixedly connected to the shaft core end cover 14 by a plurality of bolts uniformly arranged circumferentially around the central axis of the bearing shaft core 15. The bearing shaft core 15 is fixedly connected to the shaft core end cover 14 through a plurality of bolts, which can enhance the connection strength between the bearing shaft core 15 and the shaft core end cover 14 and improve the coaxiality between the bearing shaft core 15 and the rotating shaft core 1 Degree, improve the bearing capacity and anti-deformation capacity of the bearing shaft core 15, and improve the stability of the matching structure between the bearing shaft core 15 and the rotating shaft core 1.
优选地,如图1和图4所示,轴芯端盖14上设置有减重孔26,可以减轻轴芯端盖14的质量,同时提供主轴线路引出路径,方便电主轴的线路设计。Preferably, as shown in FIGS. 1 and 4, the shaft end cover 14 is provided with a weight-reducing hole 26, which can reduce the quality of the shaft end cover 14, and at the same time provide a path for drawing out the main shaft circuit, which facilitates the circuit design of the electric main shaft.
优选地,轴芯端盖14包括端板,多个减重孔26沿周向均匀分布在端板上,可以保证轴芯端盖14的各个位置的结构强度均衡,提高轴芯端盖14的支撑结构的稳定性。Preferably, the shaft core end cover 14 includes an end plate, and a plurality of weight-reducing holes 26 are evenly distributed on the end plate along the circumferential direction, which can ensure that the structural strength of each position of the shaft core end cover 14 is balanced, and improve the shaft core end cover 14 Stability of supporting structure.
优选地,减重孔26的总面积占端板的总面积的30%~50%,既可以保证足够的减重质量,又能够保证不影响轴芯端盖14的结构强度。Preferably, the total area of the weight reduction holes 26 accounts for 30% to 50% of the total area of the end plate, which can not only ensure sufficient weight reduction quality, but also ensure that the structural strength of the shaft core end cover 14 is not affected.
在本实施例中,转轴轴芯1外套设有后端法兰端盖10,轴芯端盖14固定连接在后端法兰端盖10上。具体而言,电主轴还包括冷却套4,后端法兰端盖10通过后端密封法兰12固定止挡在冷却套4的端面上,后端密封法兰12通过设置在转轴轴芯1的外周的后端紧固螺母13固定在转轴轴芯1上,后端密封法兰12与轴芯端盖14之间形成有安装腔,该安装腔内安装有电机编码器11。In this embodiment, the outer periphery of the rotating shaft core 1 is provided with a rear end flange end cover 10, and the shaft end cover 14 is fixedly connected to the rear end flange end cover 10. Specifically, the electro-spindle also includes a cooling jacket 4, the rear end flange end cover 10 is fixedly stopped on the end surface of the cooling jacket 4 through the rear end sealing flange 12, and the rear end sealing flange 12 is provided on the rotating shaft core 1 The rear-end fastening nut 13 of the outer periphery is fixed on the rotating shaft core 1, and a mounting cavity is formed between the rear-end sealing flange 12 and the shaft core end cover 14, and a motor encoder 11 is installed in the mounting cavity.
如图3所示,轴芯端盖14套设在后端法兰端盖10外,轴芯端盖14的周壁上设置有径向连接孔25,轴芯端盖14通过设置在径向连接孔25内的螺栓与 后端法兰端盖10固定连接。As shown in FIG. 3, the shaft core end cover 14 is sleeved outside the rear flange end cover 10, and the peripheral wall of the shaft core end cover 14 is provided with a radial connection hole 25. The shaft core end cover 14 is connected in the radial direction The bolt in the hole 25 is fixedly connected with the rear flange end cover 10.
优选地,径向连接孔25为腰形孔,腰形孔沿轴芯端盖14的轴向延伸。通过设置轴向延伸的腰形孔,可以方便调节轴芯端盖14与轴承轴芯15之间的间隙,从而便于实现轴承轴芯15在轴芯端盖14上的固定安装。Preferably, the radial connecting hole 25 is a waist-shaped hole, and the waist-shaped hole extends along the axial direction of the shaft end cover 14. By providing an axially extending waist-shaped hole, the gap between the shaft core end cover 14 and the bearing shaft core 15 can be easily adjusted, thereby facilitating the fixed installation of the bearing shaft core 15 on the shaft core end cover 14.
上述的轴承例如为滚动轴承。The above-mentioned bearing is, for example, a rolling bearing.
如图2所示,电主轴还包括前端密封法兰2、前端法兰端盖3、前端紧固螺母5、电机定子6、电机转子7、电机转子隔环8、电机转子紧固螺母9。As shown in FIG. 2, the electric spindle further includes a front end sealing flange 2, a front end flange end cover 3, a front end fastening nut 5, a motor stator 6, a motor rotor 7, a motor rotor spacer ring 8, and a motor rotor fastening nut 9.
前端密封法兰2、前端法兰端盖3套设于转轴轴芯1上,并用前端紧固螺母5固定。电机转子7套设于转轴轴芯1上,并用电机转子隔环8、电机转子紧固螺母9固定,最终形成转轴轴芯装配体。电机定子6套设于冷却套4上,形成冷却套装配体。The front end sealing flange 2 and the front end flange end cover 3 are sleeved on the rotating shaft core 1 and fixed with a front end fastening nut 5. The motor rotor 7 is sleeved on the rotating shaft core 1 and fixed by the motor rotor spacer ring 8 and the motor rotor fastening nut 9 to finally form a rotating shaft core assembly. The motor stator 6 is sleeved on the cooling sleeve 4 to form a cooling sleeve ligand.
将上一步得到的转轴轴芯装配体套设于冷却套装配体,用螺母将前端法兰端盖3与冷却套4固定,用螺母将后端法兰端盖10与冷却套4固定。The rotating shaft core assembly obtained in the previous step is sleeved on the cooling sleeve ligand, the front end flange end cover 3 and the cooling sleeve 4 are fixed with nuts, and the rear end flange end cover 10 and the cooling sleeve 4 are fixed with nuts.
电机编码器11套设于后端密封法兰12上,形成电机编码器装配体,整体套设于转轴轴芯1,用后端紧固螺母13固定。The motor encoder 11 is sleeved on the rear end sealing flange 12 to form a motor encoder assembly. The whole is sleeved on the rotating shaft core 1 and fixed with a rear end fastening nut 13.
前端轴承20的轴承内圈与轴承轴芯15固定,通过第一紧固件19调节预紧力并固定,利用量具将第四紧固件18固定在轴承轴芯15上,通过工装将前端轴承20的轴承外圈与转轴轴芯1固定,用第二紧固件21调节其预紧力并固定。The bearing inner ring of the front end bearing 20 is fixed to the bearing shaft core 15, the pre-tightening force is adjusted and fixed by the first fastener 19, the fourth fastener 18 is fixed to the bearing shaft core 15 using a measuring tool, and the front end bearing is fixed by tooling The bearing outer ring of 20 is fixed to the rotating shaft core 1, and its pretension is adjusted and fixed by the second fastener 21.
后端轴承17通过热压整体压入转轴轴芯1与轴承轴芯15上,调节第三紧固件16预紧力并固定。The rear-end bearing 17 is integrally pressed into the rotating shaft core 1 and the bearing shaft core 15 by hot pressing, and the pretension of the third fastener 16 is adjusted and fixed.
轴芯端盖14内壁分别与轴承轴芯15端面、后端法兰端盖10接触,通过螺钉分别与轴承轴芯15、后端法兰端盖10固定,轴芯端盖14具有腰形孔结构,可消除零件加工误差以及轴承轴芯15、前端轴承20、后端轴承17与转轴轴芯1装配带来的间隙误差。The inner wall of the shaft end cover 14 is in contact with the end surface of the bearing shaft core 15 and the rear end flange end cover 10 respectively, and is fixed to the bearing shaft core 15 and the rear end flange end cover 10 by screws, and the shaft end cover 14 has a waist hole The structure can eliminate the machining error of the parts and the clearance error caused by the assembly of the bearing shaft core 15, the front end bearing 20, the rear end bearing 17 and the rotating shaft core 1.
根据本申请的实施例,电机包括电主轴,该电主轴为上述的电主轴。According to an embodiment of the present application, the motor includes an electric spindle, which is the aforementioned electric spindle.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。It is easily understood by those skilled in the art that the above-mentioned advantageous methods can be freely combined and superimposed on the premise of no conflict.
以上仅为本申请的较佳实施例而已,并不用以限制本申请,凡在本申请的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本申请的保护范围之内。以上仅是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请技术原理的前提下,还可以做出若干改进 和变型,这些改进和变型也应视为本申请的保护范围。The above are only the preferred embodiments of this application and are not intended to limit this application. Any modification, equivalent replacement and improvement made within the spirit and principle of this application should be included in the scope of protection of this application Inside. The above are only the preferred embodiments of the present application. It should be noted that those of ordinary skill in the art can make several improvements and modifications without departing from the technical principles of the present application. These improvements and modifications should also It is regarded as the scope of protection of this application.

Claims (19)

  1. 一种电主轴,其特征在于,包括转轴轴芯(1)和轴承轴芯(15),所述转轴轴芯(1)中空,所述轴承轴芯(15)通过轴承套设在所述转轴轴芯(1)内,所述轴承的轴承外圈与所述转轴轴芯(1)固定连接,所述轴承的轴承内圈与所述轴承轴芯(15)固定连接。An electric spindle is characterized by comprising a rotating shaft core (1) and a bearing shaft core (15), the rotating shaft core (1) is hollow, and the bearing shaft core (15) is arranged on the rotating shaft through a bearing sleeve In the shaft core (1), the bearing outer ring of the bearing is fixedly connected to the rotating shaft core (1), and the bearing inner ring of the bearing is fixedly connected to the bearing shaft core (15).
  2. 根据权利要求1所述的电主轴,其特征在于,所述轴承包括设置在所述轴承轴芯(15)的前端的前端轴承(20)和设置在所述轴承轴芯(15)的后端的后端轴承(17)。The electric spindle according to claim 1, wherein the bearing includes a front end bearing (20) disposed at a front end of the bearing shaft core (15) and a rear end disposed at a rear end of the bearing shaft core (15) Rear bearing (17).
  3. 根据权利要求2所述的电主轴,其特征在于,The electro-spindle according to claim 2, wherein
    所述前端轴承(20)为两个,两个所述前端轴承(20)并排设置;There are two front-end bearings (20), and the two front-end bearings (20) are arranged side by side;
    或者,所述后端轴承(17)为两个,两个所述后端轴承(17)并排设置;Alternatively, there are two rear-end bearings (17), and the two rear-end bearings (17) are arranged side by side;
    或者,所述前端轴承(20)为两个,两个所述前端轴承(20)并排设置;且所述后端轴承(17)为两个,两个所述后端轴承(17)并排设置。Alternatively, there are two front-end bearings (20), and the two front-end bearings (20) are arranged side by side; and there are two rear-end bearings (17), and the two rear-end bearings (17) are arranged side by side .
  4. 根据权利要求2所述的电主轴,其特征在于,所述前端轴承(20)的一端设置有第一紧固件(19),所述前端轴承(20)的另一端设置有第二紧固件(21),所述第一紧固件(19)固定设置在所述轴承轴芯(15)上,并对所述前端轴承(20)的轴承内圈形成轴向止挡,所述第二紧固件(21)固定设置在所述转轴轴芯(1)的内孔中,并对所述前端轴承(20)的轴承外圈形成轴向止挡。The electric spindle according to claim 2, characterized in that one end of the front end bearing (20) is provided with a first fastener (19), and the other end of the front end bearing (20) is provided with a second fastening (21), the first fastener (19) is fixedly arranged on the bearing shaft core (15), and forms an axial stop for the bearing inner ring of the front end bearing (20), the first Two fasteners (21) are fixedly arranged in the inner hole of the rotating shaft core (1), and form an axial stop for the bearing outer ring of the front end bearing (20).
  5. 根据权利要求4所述的电主轴,其特征在于,所述第二紧固件(21)设置在所述前端轴承(20)远离所述后端轴承(17)的一端,所述轴承轴芯(15)上还设置有止挡凸缘(22),所述止挡凸缘(22)止挡在所述前端轴承(20)远离所述后端轴承(17)的一端。The electric spindle according to claim 4, wherein the second fastener (21) is provided at an end of the front-end bearing (20) away from the rear-end bearing (17), and the bearing shaft core (15) A stop flange (22) is also provided, and the stop flange (22) stops at an end of the front-end bearing (20) away from the rear-end bearing (17).
  6. 根据权利要求2所述的电主轴,其特征在于,所述转轴轴芯(1)的内周壁上设置有环形凸起,所述前端轴承(20)和所述后端轴承(17)的轴承外圈均止挡在所述环形凸起上。The electric spindle according to claim 2, characterized in that an annular protrusion is provided on the inner peripheral wall of the rotating shaft core (1), bearings of the front end bearing (20) and the rear end bearing (17) The outer ring is stopped on the annular protrusion.
  7. 根据权利要求2所述的电主轴,其特征在于,所述轴承轴芯(15)为阶梯轴,包括第一轴段(23)和第二轴段(24),所述前端轴承(20)套设在所述第一轴段(23)上,所述后端轴承(17)套设在所述第二轴段(24)上,所述第一轴段(23)和所述第二轴段(24)的直径不等。The electric spindle according to claim 2, wherein the bearing shaft core (15) is a stepped shaft, including a first shaft section (23) and a second shaft section (24), and the front-end bearing (20) Sleeved on the first shaft section (23), the rear end bearing (17) is sleeved on the second shaft section (24), the first shaft section (23) and the second The diameter of the shaft section (24) varies.
  8. 根据权利要求4所述的电主轴,其特征在于,所述第一紧固件(19)和所述第二紧固件(21)至少之一为紧固螺母。The electric spindle according to claim 4, wherein at least one of the first fastener (19) and the second fastener (21) is a fastening nut.
  9. 根据权利要求2至8中任一项所述的电主轴,其特征在于,所述后端轴承(17)的一端设置有第三紧固件(16),所述后端轴承(17)的另一端设置有第四紧固件(18),所述第三紧固件(16)和所述第四紧固件(18)均设置在所述轴承轴芯(15)上,并对所述后端轴承(17)的轴承内圈形成轴向限位。The electric spindle according to any one of claims 2 to 8, wherein a third fastener (16) is provided at one end of the rear end bearing (17), and the end of the rear end bearing (17) The other end is provided with a fourth fastener (18), the third fastener (16) and the fourth fastener (18) are both provided on the bearing shaft core (15), and The bearing inner ring of the rear-end bearing (17) forms an axial limit.
  10. 根据权利要求9所述的电主轴,其特征在于,所述第三紧固件(16)和所述第四紧固件(18)至少之一为紧固螺母。The electric spindle according to claim 9, characterized in that at least one of the third fastener (16) and the fourth fastener (18) is a fastening nut.
  11. 根据权利要求1至8中任一项所述的电主轴,其特征在于,所述轴承轴芯(15)的后端固定连接有轴芯端盖(14)。The electric spindle according to any one of claims 1 to 8, characterized in that an end cover (14) of the shaft core is fixedly connected to the rear end of the bearing shaft core (15).
  12. 根据权利要求11所述的电主轴,其特征在于,所述轴承轴芯(15)的后端通过多个绕所述轴承轴芯(15)的中心轴线周向均匀排布的螺栓与所述轴芯端盖(14)固定连接。The electric spindle according to claim 11, characterized in that the rear end of the bearing shaft core (15) passes through a plurality of bolts uniformly arranged circumferentially around the central axis of the bearing shaft core (15) and the The shaft core end cover (14) is fixedly connected.
  13. 根据权利要求11所述的电主轴,其特征在于,所述轴芯端盖(14)上设置有减重孔(26)。The electric spindle according to claim 11, wherein the shaft core end cover (14) is provided with a weight reduction hole (26).
  14. 根据权利要求13所述的电主轴,其特征在于,所述轴芯端盖(14)包括端板,多个所述减重孔(26)沿周向均匀分布在所述端板上。The electric spindle according to claim 13, wherein the shaft core end cover (14) includes an end plate, and a plurality of the weight-reducing holes (26) are evenly distributed on the end plate in a circumferential direction.
  15. 根据权利要求14所述的电主轴,其特征在于,所述减重孔(26)的总面积占所述端板的总面积的30%~50%。The electric spindle according to claim 14, characterized in that the total area of the weight-reducing holes (26) accounts for 30% to 50% of the total area of the end plate.
  16. 根据权利要求11所述的电主轴,其特征在于,所述转轴轴芯(1)外套设有后端法兰端盖(10),所述轴芯端盖(14)固定连接在所述后端法兰端盖(10)上。The electro-spindle according to claim 11, characterized in that the outer periphery of the rotating shaft core (1) is provided with a rear flange end cover (10), and the shaft core end cover (14) is fixedly connected to the rear End flange (10).
  17. 根据权利要求16所述的电主轴,其特征在于,所述轴芯端盖(14)套设在所述后端法兰端盖(10)外,所述轴芯端盖(14)的周壁上设置有径向连接孔(25),所述轴芯端盖(14)通过设置在所述径向连接孔(25)内的螺栓与所述后端法兰端盖(10)固定连接。The electric spindle according to claim 16, characterized in that the shaft core end cover (14) is sleeved outside the rear end flange end cover (10), and the peripheral wall of the shaft core end cover (14) A radial connection hole (25) is provided on the shaft, and the shaft core end cover (14) is fixedly connected to the rear end flange end cover (10) through a bolt provided in the radial connection hole (25).
  18. 根据权利要求17所述的电主轴,其特征在于,所述径向连接孔(25)为腰形孔,所述腰形孔沿所述轴芯端盖(14)的轴向延伸。The electric spindle according to claim 17, wherein the radial connection hole (25) is a waist-shaped hole, and the waist-shaped hole extends in the axial direction of the shaft core end cover (14).
  19. 一种电机,包括电主轴,其特征在于,所述电主轴为权利要求1至18中任一项所述的电主轴。A motor including an electric spindle, characterized in that the electric spindle is the electric spindle according to any one of claims 1 to 18.
PCT/CN2019/103504 2018-12-20 2019-08-30 Electric spindle and motor WO2020125061A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201811567256.5 2018-12-20
CN201811567256.5A CN109586498B (en) 2018-12-20 Motorized spindle and motor

Publications (1)

Publication Number Publication Date
WO2020125061A1 true WO2020125061A1 (en) 2020-06-25

Family

ID=65930297

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2019/103504 WO2020125061A1 (en) 2018-12-20 2019-08-30 Electric spindle and motor

Country Status (1)

Country Link
WO (1) WO2020125061A1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0670518A (en) * 1991-08-12 1994-03-11 Shiroo Uchida Concentric multiaxial mechanism motor
CN1753283A (en) * 2005-09-20 2006-03-29 沈阳工业大学 Integrated alternating current electric motor for mixed power automobile
CN202026196U (en) * 2010-12-16 2011-11-02 中国人民解放军91872部队 Hollow shaft motor
CN204733019U (en) * 2015-06-17 2015-10-28 东莞市金霸电机制造有限公司 A kind of dual-axle motor
CN109586498A (en) * 2018-12-20 2019-04-05 珠海格力电器股份有限公司 Electro spindle and motor
CN209184392U (en) * 2018-12-20 2019-07-30 珠海格力电器股份有限公司 Electro spindle and motor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0670518A (en) * 1991-08-12 1994-03-11 Shiroo Uchida Concentric multiaxial mechanism motor
CN1753283A (en) * 2005-09-20 2006-03-29 沈阳工业大学 Integrated alternating current electric motor for mixed power automobile
CN202026196U (en) * 2010-12-16 2011-11-02 中国人民解放军91872部队 Hollow shaft motor
CN204733019U (en) * 2015-06-17 2015-10-28 东莞市金霸电机制造有限公司 A kind of dual-axle motor
CN109586498A (en) * 2018-12-20 2019-04-05 珠海格力电器股份有限公司 Electro spindle and motor
CN209184392U (en) * 2018-12-20 2019-07-30 珠海格力电器股份有限公司 Electro spindle and motor

Also Published As

Publication number Publication date
CN109586498A (en) 2019-04-05

Similar Documents

Publication Publication Date Title
JP5880707B2 (en) Compound plain bearing and wind power generator using this bearing
CN201747671U (en) Impeller and shaft connection structure of turbine compressor
US20090148088A1 (en) Lubricator for Rolling Bearings
CN110369736B (en) High-speed air-floatation motorized spindle
CN203109249U (en) Electric spindle of lathe
TW201701970A (en) Main spindle device
CN105108180A (en) Motorized spindle structure of numerical control lathe
CN110094352B (en) High-speed fan shafting structure and assembling method thereof
CN103056769B (en) A kind of Single-end double-grinding-wheeelectric electric spindle
CN109612724B (en) Temperature test device for rolling bearing with flange plate
CN101793290B (en) Combined bearing of radial roller and axially thrust conical roller
CN209184392U (en) Electro spindle and motor
JP6502128B2 (en) Spindle device
WO2020125061A1 (en) Electric spindle and motor
CN202343961U (en) Electric main shaft for lathe
CN103586759B (en) A kind of superhigh speed grinding equipment
CN109586498B (en) Motorized spindle and motor
CN101758456A (en) Vertical dynamic/static piezoelectric main shaft
CN206717552U (en) Longhole inner circle electric mill main shaft
CN107571075B (en) High-speed spindle of numerical control horizontal milling and boring machine and assembly method
WO2020090277A1 (en) Spindle device having built-in motor
CN210434668U (en) Bearing seat assembly structure of mill
WO2020090276A1 (en) Spindle device having built-in motor
CN104827116A (en) Swing mechanism
CN214404116U (en) Cooling structure of sliding friction pair on fluorine-lined magnetic pump

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 19899593

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 19899593

Country of ref document: EP

Kind code of ref document: A1