CN104538092B - A kind of high tension cable used for electric vehicle with aluminium alloy conductor - Google Patents
A kind of high tension cable used for electric vehicle with aluminium alloy conductor Download PDFInfo
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- CN104538092B CN104538092B CN201510027603.5A CN201510027603A CN104538092B CN 104538092 B CN104538092 B CN 104538092B CN 201510027603 A CN201510027603 A CN 201510027603A CN 104538092 B CN104538092 B CN 104538092B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
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Abstract
The invention belongs to technical field of cables, relate to a kind of high tension cable used for electric vehicle with aluminium alloy conductor, including conductor, band outside conductor, insulating barrier outside band, one side aluminium foil layer outside insulating barrier, screen layer outside one side aluminium foil layer, restrictive coating outside screen layer, the material of described insulating barrier and restrictive coating can be all 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or TPE or TPU, it is characterized in that described conductor is to be formed by many aluminum-alloy wires are stranded, band is made up of core band and the outer layer band outside being positioned at core band, the material of outer layer band is identical with the material of core band.The present invention has following main beneficial effect: more soft, more flexible, be more easy to construction, deadweight lighter, lower in cost, more can electric current high pressure resistant, big, electrical Interference high temperature resistant, anti-；Flame retardant effect is better, bending resistance is more excellent, it is safer to use.
Description
Technical field
The invention belongs to electric automobile and technical field of cables, especially relate to a kind of high tension cable used for electric vehicle with aluminium alloy conductor, especially relate to use the cable of aluminium alloy conductor.
Background technology
It is a kind of for electric connection line, the primary high-voltage transmission for vehicle interior that automotive interior high pressure connects cable.Communication power supply flexible cable does not require nothing more than has good flexibility, in order to conveniently lay in narrow space or when similar, and requires have desirable anti-flammability, to adapt to higher fire-protection rating requirement.
The application number of our company is: 2014104424205 and name be called: " connecting cable and preparation method thereof with high pressure inside a kind of electric automobile with super soft aluminium conductor ", application number be: 2014104424313 and name be called: " have inside the electric automobile of super soft aluminium conductor and connect cable and manufacture method with high pressure ", application number be: 2014104424328 and name be called: in " there is electric automobile internal pair sheath high pressure connection cables and the manufacture method of ultra-soft aluminum conductor " patent, adopt aluminium conductor to substitute copper conductor, reach the purpose of joint Zhi Jiangben；But, owing to the hardness of aluminum is not high, although the purpose of softness can be reached, but its tensile property is poor, is easier to creep, corrosion resistance and thermal expansion aspect not ideal enough.
The cable for car overwhelming majority adopts copper conductor both at home and abroad at present, and copper conductor itself is heavier, and flexibility is poor；Communication power supply flexible cable is generally adopted to carry out substituting use both at home and abroad.
Technical information about communication power supply flexible cable can be seen in disclosed Chinese patent literature, such as CN201247632Y recommends have that " communication power supply is with fire-retardant, fire-resistant, shielding anti-interference flexible cable ", CN201302849Y is provided with " a kind of communication power supply flame-retardant refractory flexible electric cable ", CN202230791Y is disclosed " a kind of flame-retardant crosslinking polyethylene insulated flexible cable of communication power supply ", CN202720953U introduces " the shoe flame-retardant shielding flexible cable for communication power supply ", CN202855416U discloses " communication power supply fire-resistant shield flexible cable " and CN202601277U disclosed " a kind of communication power supply flame-retardant flexible electric cable ", etc..
Although communication power supply flexible cable of the prior art is respectively arranged with corresponding technique effect, but there is following common defect: (1) is owing to using stranded thin copper wire as conductor, its softness can not meet desired requirement.And make bending radius be restricted due to pliability difference, thus at narrow space, hindered by immovable object or even when the occasion at the place of talking in a roundabout way etc is laid, very easily affect speed of application, particularly in the occasion that the spaces such as vehicle are less；(2) owing to generally selecting the conductor using copper as flexible cable under technology prejudice, thus do not only exist the blindness of reasonable employment raw material aspect, and cause that the manufacturing cost of flexible cable is big；Its three, owing to copper density is big, therefore cable weight is heavier, thus not only logistics transportation, cost in storage link are high, and in laid processes, workmen's labor intensity is big, consumed cost of labor height.
In view of above-mentioned prior art, still have necessity of improvement, done useful design for this applicant, define technical scheme described below.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to disclose a kind of high tension cable used for electric vehicle with aluminium alloy conductor, it realizes by the following technical solutions.
In first embodiment of the present invention, a kind of high tension cable used for electric vehicle with aluminium alloy conductor, including conductor, it is coated on the band outside conductor, the insulating barrier overlayed on outside band, it is coated on the one side aluminium foil layer outside insulating barrier, it is coated on the screen layer outside one side aluminium foil layer, extrusion molding is coated on the restrictive coating outside screen layer, the material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Described band is made up of core band and the outer layer band outside being positioned at core band, core band with first segment from outside one direction is wound on conductor spirally, outer layer band with second section from outside one direction is wound on core band spirally, core band and outer layer band around to contrary and first segment from second section from equal；First segment is from being 3～6 times of core band width；The material of core band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm；The material of outer layer band is identical with the material of core band.
In second embodiment of the present invention, a kind of high tension cable used for electric vehicle with aluminium alloy conductor, including conductor, it is coated on the band outside conductor, the insulating barrier overlayed on outside band, it is coated on the one side aluminium foil layer outside insulating barrier, it is coated on the screen layer outside one side aluminium foil layer, extrusion molding is coated on the restrictive coating 4 outside screen layer, the material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Outside described band one direction in the way of mutually adjacent is wound on conductor spirally；The material of band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm.
In 3rd embodiment of the present invention, a kind of high tension cable used for electric vehicle with aluminium alloy conductor, including conductor, it is coated on the band outside conductor, the insulating barrier overlayed on outside band, it is coated on the one side aluminium foil layer outside insulating barrier 3, it is coated on the screen layer outside one side aluminium foil layer, extrusion molding is coated on the restrictive coating outside screen layer, the material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Described band is to have in the way of overlap joint outside one direction is wound on conductor spirally, and the width of overlap joint is 0.1～0.2 times of band width；The material of band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described one side aluminium foil layer is 0.05～0.5mm；More typical thickness is 0.05mm or 0.08mm or 0.10mm or 0.12mm or 0.15mm or 0.20mm or 0.20mm or 0.25mm or 0.30mm or 0.40mm or 0.45mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that described screen layer is with being coated with the woven shield formed or being coated on outside one side aluminium foil layer the semi-conductive shield formed by semiconductor composite extrusion molding by metal wire knitted.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described restrictive coating is 0.8～3.0mm；More typical thickness is 0.8mm or 1.0mm or 1.2mm or 1.5mm or 1.6mm or 1.8mm or 2.0mm or 2.5mm or 3.0mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that described conductor is made up of multilamellar, is formed by many aluminum-alloy wires are stranded in every layer, and the direction of lay between adjacent layer is contrary；The twisting pitch of every layer is 10～25 times of aluminum-alloy wire diameter in this layer.
Further, a kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterized in that described conductor is made up of multilamellar, in adjacent layer: the twisting pitch of outer layer aluminum-alloy wire is bigger than the twisting pitch of unlined aluminium B alloy wire, and the twisting pitch of outer layer aluminum-alloy wire is 2～4 times of twisting pitch of unlined aluminium B alloy wire.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described insulating barrier is 0.5～3.0mm；More typical thickness is 0.5mm or 0.7mm or 0.8mm or 1.0mm or 1.5mm or 2.0mm or 3.0mm.
Therefore, the present invention has following main beneficial effect: more soft, more flexible, be more easy to construction, deadweight lighter, lower in cost, more can electric current high pressure resistant, big, electrical Interference high temperature resistant, anti-；Flame retardant effect is better, bending resistance is more excellent, it is safer to use.
Accompanying drawing explanation
Fig. 1 is the perspective view after one section of stripping of the invention process example 1.
Fig. 2 is the cross-sectional structure schematic diagram of embodiment 1.
Fig. 3 is that the invention process example 2 intercepts one section, the perspective view of stripping after the part outside removal insulating barrier.
Fig. 4 is that the invention process example 3 intercepts one section, the perspective view of stripping after the part outside removal insulating barrier.
Detailed description of the invention
Embodiment 1
Ask for an interview Fig. 1 and Fig. 2, a kind of high tension cable used for electric vehicle with aluminium alloy conductor, including conductor 1, it is coated on the band 2 outside conductor 1, the insulating barrier 3 overlayed on outside band 2, it is coated on the one side aluminium foil layer 5 outside insulating barrier 3, it is coated on the screen layer 6 outside one side aluminium foil layer 5, extrusion molding is coated on the restrictive coating 4 outside screen layer 6, the material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor 1 is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Described band 2 is made up of core band 22 and the outer layer band 21 outside being positioned at core band, core band with first segment from outside one direction is wound on conductor spirally, outer layer band with second section from outside one direction is wound on core band spirally, core band and outer layer band around to contrary and first segment from second section from equal；First segment is from being 3～6 times of core band width；The material of core band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm；The material of outer layer band is identical with the material of core band.
Embodiment 2
nullAsk for an interview Fig. 3，And with reference to Fig. 1 and Fig. 2，A kind of high tension cable used for electric vehicle with aluminium alloy conductor，Including conductor 1、It is coated on the band 2 outside conductor 1、The insulating barrier 3 overlayed on outside band 2、It is coated on the one side aluminium foil layer 5 outside insulating barrier 3、It is coated on the screen layer 6 outside one side aluminium foil layer 5、Extrusion molding is coated on the restrictive coating 4 outside screen layer 6，The material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers，The material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers，The conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor 1 is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Outside described band one direction in the way of mutually adjacent is wound on conductor spirally；The material of band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm.
Embodiment 3
nullAsk for an interview Fig. 4，And with reference to Fig. 1 and Fig. 2，A kind of high tension cable used for electric vehicle with aluminium alloy conductor，Including conductor 1、It is coated on the band 2 outside conductor 1、The insulating barrier 3 overlayed on outside band 2、It is coated on the one side aluminium foil layer 5 outside insulating barrier 3、It is coated on the screen layer 6 outside one side aluminium foil layer 5、Extrusion molding is coated on the restrictive coating 4 outside screen layer 6，The material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers，The material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers，The conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor 1 is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Described band is to have in the way of overlap joint outside one direction is wound on conductor spirally, and the width of overlap joint is 0.1～0.2 times of band width；The material of band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described one side aluminium foil layer is 0.05～0.5mm；More typical thickness is 0.05mm or 0.08mm or 0.10mm or 0.12mm or 0.15mm or 0.20mm or 0.20mm or 0.25mm or 0.30mm or 0.40mm or 0.45mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that described screen layer is with being coated with the woven shield formed or being coated on outside one side aluminium foil layer the semi-conductive shield formed by semiconductor composite extrusion molding by metal wire knitted.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described restrictive coating 4 is 0.8～3.0mm；More typical thickness is 0.8mm or 1.0mm or 1.2mm or 1.5mm or 1.6mm or 1.8mm or 2.0mm or 2.5mm or 3.0mm.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that described conductor is made up of multilamellar, is formed by many aluminum-alloy wires are stranded in every layer, and the direction of lay between adjacent layer is contrary；The twisting pitch of every layer is 10～25 times of aluminum-alloy wire diameter in this layer.
Further, a kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterized in that described conductor is made up of multilamellar, in adjacent layer: the twisting pitch of outer layer aluminum-alloy wire is bigger than the twisting pitch of unlined aluminium B alloy wire, and the twisting pitch of outer layer aluminum-alloy wire is 2～4 times of twisting pitch of unlined aluminium B alloy wire.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the model of described aluminum-alloy wire is 8A07 or 8030 or LHA1 or LHA2.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the tensile strength of described aluminum-alloy wire is 120～155MPa, minimum elongation at break when being 8%, 20 DEG C, and maximum resistivity is 29.7n Ω m；The max line coefficient of expansion of described aluminum-alloy wire is 2.3 × 10-5(1/ DEG C).
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that described aluminum-alloy wire is made up of the raw material of following weight portion: silicon: 0.03～0.08 part, ferrum: 0.2～0.42 part, copper: 0.2～0.3 part, magnesium: 0.06～0.2 part, zirconium: 0.1～0.3 part, zinc: 0.01～0.04 part, boron: 0.01～0.03 part, platinum: 0.01～0.05 part, titanium: 0.01～0.1 part, tungsten: 0.01～0.05 part, manganese: 0.01～0.03 part, surplus be aluminum；Wherein, magnesium and silicon mass ratio are (1.50～2.00): 1.
Further, maximum resistivity that the tensile strength minima of aluminum-alloy wire described above is 305MPa, minimum elongation at break when being 3.8%, 20 DEG C is 32.5n Ω m, the max line coefficient of expansion is 2.15 × 10-5(1/ DEG C), 20 DEG C time maximal density be 2.85g/cm3。
In aluminum-alloy wire described above, zirconium and aluminum form three calorize zirconium compoundss, enable aluminum alloy to middle recrystal grain and obtain effective refinement；Magnesium silicon ratio (1.50～2.00): 1, silication magnesium dioxide hardening constituent is defined in enabling aluminum alloy to, when the subsequent heat treatment same for aluminium alloy, this intensity of aluminum alloy is compared with the magnesium silicon ratio not aluminium alloy within the scope of this after tested, intensity improves 30～40MPa, when wherein magnesium silicon is than 1.50:1, intensity about improves 30MPa, when magnesium silicon is than 2.00:1, intensity about improves 31MPa, when magnesium silicon is than 1.80:1, intensity improves 50MPa, magnesium silicon ratio is from 1.50:1 to 1.80:1, intensity increases journey ascendant trend, magnesium silicon ratio is from 2.00:1 to 1.80:1, intensity increases journey ascendant trend, described magnesium silicon ratio refers to mass ratio；In aluminum-alloy wire described above, the addition of platinum makes resistivity be greatly reduced.
Applicant has done detailed detection for the aluminum-alloy wire of formula as below, and described aluminum-alloy wire is made up of the raw material of following weight portion: silicon: 0.05 part, ferrum: 0.2～0.42 part, copper: 0.2～0.3 part, magnesium: 0.09 part, zirconium: 0.1～0.3 part, zinc: 0.01～0.04 part, boron: 0.01～0.03 part, platinum: 0.01～0.05 part, titanium: 0.01～0.1 part, tungsten: 0.01～0.05 part, manganese: 0.01～0.03 part, surplus be aluminum；Namely magnesium and silicon mass ratio are 1.8:1；Maximum resistivity that the tensile strength minima of the aluminum-alloy wire recorded is 337MPa, minimum elongation at break when being 4.6%, 20 DEG C is that 30.2n Ω m, the max line coefficient of expansion are 2.13 × 10-5(1/ DEG C), 20 DEG C time maximal density be 2.65g/cm3。
Conductor in the cable of the present invention, has excellent acidproof, alkaline-resisting, water-fast and antioxygenic property, and maintaining requirement is extremely low, does not worry oxidation and etching problem；And there is extremely strong heat resistance, expand and be contracted in the impact being not substantially affected by temperature within the scope of-100～300 DEG C.
A kind of high tension cable used for electric vehicle with aluminium alloy conductor described in any of the above-described embodiment, it is characterised in that the thickness of described insulating barrier is 0.5～3.0mm；More typical thickness is 0.5mm or 0.7mm or 0.8mm or 1.0mm or 1.5mm or 2.0mm or 3.0mm.
Certainly, as improving further, in the present invention, in above-mentioned embodiment 3, the material of belting layer can also is that metal tape such as copper strips or aluminium strip or aluminum alloy strip or steel band, band, to have in the way of overlap joint outside one direction is wound on conductor spirally, has overlap joint and makes conductor externally without exposure place between the spiral of front and back；Conductor and many aluminum-alloy wires can be stranded, it is also possible to be parallel placement, so make conductor binding constraint be integrated；Do not scatter during alternating bending；Protection for conductor is more thoughtful, and outside slight damage is without influence on the performance of inner conductor.
Certainly, as improving further, in the present invention, in above-mentioned embodiment 2, the material of belting layer can also is that metal tape such as copper strips or aluminium strip or aluminum alloy strip or steel band, outside in the way of band is adjacent between nothing overlap joint, adjacent spiral, one direction is wound on conductor spirally so that conductor is externally without exposure place；Conductor and many aluminum-alloy wires can be stranded, it is also possible to be parallel placement, so make conductor binding constraint be integrated；Do not scatter during alternating bending；Protection for conductor is more thoughtful, and outside slight damage is without influence on the performance of inner conductor.
Certainly, as improving further, in the present invention, in above-mentioned embodiment 1, the material of core band and outer layer band can be metal tape such as copper strips or aluminium strip or aluminum alloy strip or steel band；Outside internal layer and the overlapping place of outer layer band combines by tiing a knot, and so makes conductor not easily scatter, makes conductor structure more stable, and cable performance is more excellent.
In the present invention, owing to conductor employing aluminum-alloy wire, aluminum-alloy wire can accomplish than aluminium wire diameter is thinner but intensity is higher, therefore can stranded production more quickly, twisting speed is 3～5 times of aluminium wire, is 2～3 times of copper wire；Therefore cable is more soft, more flexible, be more easy to lay in narrow space, more can high current capacity high pressure resistant, resistance to, high temperature resistant, more resistant to acid/base/aqueous corrosion, will not aoxidize；There is less thermal coefficient of expansion, after making cable, expand and be contracted in the impact being not substantially affected by temperature within the scope of-100～300 DEG C, can keep integrated with insulating barrier；Creep-resistant property is better.In the present invention, cable insulation and restrictive coating all adopt 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or TPU or cross-linking radiation polyolefin, can effectively act as fire retardation, use in the narrow space of electric automobile, bending freely, has no insulating barrier and sheath cracking phenomena occurs.
Thermoplastic elastomer (TPE) TPE(ThermoplasticElastomer in the present invention) it is a kind of high resiliency with rubber, high intensity, high resilience, having again can the material of feature of injection molding；The 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE used in the application can buy in companies such as LASTO, POLYONE.
TPU (Thermoplasticpolyurethanes) name is called Polyurethane Thermoplastic Elastomer rubber；The 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers used in the application can buy in companies such as LASTO, POLYONE, SK, Changshu Zhong Lian new material company limiteies.The TPU used in the application water resistance under muddiness is good, and obvious hydrolysis will not occur in 1～2 year；It addition, cable in use the application with do compatibility test with kerosene, gasoline, hydraulic oil, machine oil, lubrication wet goods, other parts in cable are all peeled off, only surplus restrictive coating, through the immersion of 90 days, does not find mutual erosion with oil product.
Therefore, the present invention has following main beneficial effect: more soft, more flexible, be more easy to construction, deadweight lighter, lower in cost, more can electric current high pressure resistant, big, electrical Interference high temperature resistant, anti-；Flame retardant effect is better, bending resistance is more excellent, it is safer to use.
The present invention is not limited to above-mentioned preferred forms, it will be appreciated that the design of the present invention can be implemented to use by other various forms, and they also fall within protection scope of the present invention.
Claims (8)
1. a high tension cable used for electric vehicle with aluminium alloy conductor, including conductor, it is coated on the band outside conductor, the insulating barrier overlayed on outside band, it is coated on the one side aluminium foil layer outside insulating barrier, it is coated on the screen layer outside one side aluminium foil layer, extrusion molding is coated on the restrictive coating outside screen layer, the material of described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the material of described restrictive coating is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer TPE or 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomers, the conductive aluminum foil face of described one side aluminium foil layer is that the outer surface with insulating barrier contacts；The rated operational voltage of described cable is 1500V, Long-term service temperature≤125 DEG C of cable, ambient temperature >=-40 DEG C during cable laying, cable temperature be at 175 DEG C continuous-stable working time >=6h, the minimum bending radius of cable is 8 times of the outside diameter of cable, it is characterized in that described conductor is stranded by the aluminum-alloy wire that many diameters are 0.01～0.60mm, the cross-sectional area of described conductor is 1.0～150mm2；Described band is made up of core band and the outer layer band outside being positioned at core band, core band with first segment from outside one direction is wound on conductor spirally, outer layer band with second section from outside one direction is wound on core band spirally, core band and outer layer band around to contrary and first segment from second section from equal；First segment is from being 3～6 times of core band width；The material of core band is thickness is waterstop or non-woven fabrics or glass fiber tape or the mica tape of 0.15～0.30mm or thickness is the polyester belt of 0.03～0.10mm；The material of outer layer band is identical with the material of core band；Described aluminum-alloy wire is made up of the raw material of following weight portion: silicon: 0.03～0.08 part, ferrum: 0.2～0.42 part, copper: 0.2～0.3 part, magnesium: 0.06～0.2 part, zirconium: 0.1～0.3 part, zinc: 0.01～0.04 part, boron: 0.01～0.03 part, platinum: 0.01～0.05 part, titanium: 0.01～0.1 part, tungsten: 0.01～0.05 part, manganese: 0.01～0.03 part, also include aluminum；Wherein, magnesium and silicon mass ratio are (1.50～2.00): 1；Maximum resistivity that the tensile strength minima of described aluminum-alloy wire is 305MPa, minimum elongation at break when being 3.8%, 20 DEG C is 32.5n Ω m, the max line coefficient of expansion is 2.15 × 10-5(1/ DEG C), 20 DEG C time maximal density be 2.85g/cm3。
2. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 1, it is characterised in that the thickness of described one side aluminium foil layer is 0.05～0.5mm.
3. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 2, it is characterised in that the thickness of described one side aluminium foil layer is 0.05mm or 0.08mm or 0.10mm or 0.12mm or 0.15mm or 0.20mm or 0.20mm or 0.25mm or 0.30mm or 0.40mm or 0.45mm.
4. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 3, it is characterised in that described screen layer is with being coated with the woven shield formed or being coated on outside one side aluminium foil layer the semi-conductive shield formed by semiconductor composite extrusion molding by metal wire knitted.
5. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 4, it is characterised in that the thickness of described restrictive coating is 0.8～3.0mm.
6. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 5, it is characterised in that described conductor is made up of multilamellar, is formed by many aluminum-alloy wires are stranded in every layer, and the direction of lay between adjacent layer is contrary；The twisting pitch of every layer is 10～25 times of aluminum-alloy wire diameter in this layer.
7. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 6, it is characterized in that described conductor is made up of multilamellar, in adjacent layer: the twisting pitch of outer layer aluminum-alloy wire is bigger than the twisting pitch of unlined aluminium B alloy wire, and the twisting pitch of outer layer aluminum-alloy wire is 2～4 times of twisting pitch of unlined aluminium B alloy wire.
8. a kind of high tension cable used for electric vehicle with aluminium alloy conductor according to claim 7, it is characterised in that the thickness of described insulating barrier is 0.5～3.0mm.
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| CN201610386748.9A CN105845220A (en) | 2015-01-20 | 2015-01-20 | New energy resource vehicular high voltage cable |
| CN201610386747.4A CN106024116A (en) | 2015-01-20 | 2015-01-20 | Flexible type high voltage cable used for new energy vehicle |
| CN201510027603.5A CN104538092B (en) | 2015-01-20 | 2015-01-20 | A kind of high tension cable used for electric vehicle with aluminium alloy conductor |
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| CN201510027603.5A CN104538092B (en) | 2015-01-20 | 2015-01-20 | A kind of high tension cable used for electric vehicle with aluminium alloy conductor |
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| CN201610386748.9A Division CN105845220A (en) | 2015-01-20 | 2015-01-20 | New energy resource vehicular high voltage cable |
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| CN104835572B (en) * | 2015-05-26 | 2016-09-07 | 河北华通线缆集团股份有限公司 | A kind of preparation method of aluminium alloy conductor locomotive cable |
| CN107160989A (en) * | 2017-04-21 | 2017-09-15 | 苏州氢洁电源科技有限公司 | Bascule and method of a kind of fuel-cell device in Mobile solution |
| CN107610829A (en) * | 2017-10-12 | 2018-01-19 | 安徽阿尔泰克铝业材料科技有限公司 | Copper-clad aluminum alloy power cable used for electric vehicle |
| CN112037969B (en) * | 2020-08-27 | 2023-02-03 | 远东电缆有限公司 | Aluminum alloy cable for new energy automobile and production process |
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| CN106024116A (en) | 2016-10-12 |
| CN104538092A (en) | 2015-04-22 |
| CN105845220A (en) | 2016-08-10 |
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Address after: 215542 Jiangsu city of Suzhou province Changshou City Shajiabang town southeast of Changshu Development Zone, No. 8 Chang kunlu Patentee after: Jiangsu Zhongli group Limited by Share Ltd Address before: 215542 Jiangsu city of Suzhou province Changshou City Shajiabang town southeast of Changshu Development Zone, No. 8 Chang kunlu Patentee before: Zhongli Science & Technology Group Co., Ltd. |
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Application publication date: 20150422 Assignee: CHANGSHU LIXING PHOTOELECTRIC SCIENCE & TECHNOLOGY CO., LTD. Assignor: Jiangsu Zhongli group Limited by Share Ltd Contract record no.: 2018320000162 Denomination of invention: High-voltage cable with aluminum alloy conductor for electric vehicle Granted publication date: 20160713 License type: Common License Record date: 20180911 |