CN104167251B - High-voltage connecting cable provided with ultra-soft aluminum conductor and used in electric automobile and manufacturing method of high-voltage connecting cable - Google Patents
High-voltage connecting cable provided with ultra-soft aluminum conductor and used in electric automobile and manufacturing method of high-voltage connecting cable Download PDFInfo
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- CN104167251B CN104167251B CN201410442420.5A CN201410442420A CN104167251B CN 104167251 B CN104167251 B CN 104167251B CN 201410442420 A CN201410442420 A CN 201410442420A CN 104167251 B CN104167251 B CN 104167251B
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Abstract
The invention belongs to the technical field of cables, and relates to a high-voltage connecting cable provided with an ultra-soft aluminum conductor and used in an electric automobile. The high-voltage connecting cable comprises the conductor, a wrapping belt wrapping the conductor, and an insulation layer wrapping the wrapping belt. The high-voltage connecting cable is characterized in that the conductor is formed by twisting fifth-type soft aluminum wires which are processed through annealing, the diameter of the fifth-type soft aluminum wires ranges from 0.10 mm to 0.45 mm, the cross sectional area of the conductor ranges from 1.5 mm＜2＞ to 120 mm＜2＞, and the insulation layer is made of 120-DEG C environmentally-friendly inflaming retarding thermoplastic elastomer (TPE) or 125-DEG C environmentally-friendly inflaming retarding irradiation cross-linked polyolefin; the rated operational voltage of the cable is 1500 volts, the long-time working temperature of the cable is lower than or equal to 125 DEG C, the environment temperature is higher than or equal to -40 DEG C when the cable is laid, the continuous working time of the cable under the temperature of 175 DEG C is longer than or equal to 6 hours, and the minimum bend radius is five times of the external diameter of the cable. The high-voltage connecting cable has the main advantages that the cable is softer, more bendable, lighter, lower in cost, more resistant to high voltage, capable of allowing large current to pass, better in flame-retardant effect, and safer in use.
Description
Technical field
The invention belongs to technical field of cables, especially relate to a kind of internal use of electric automobile with super soft aluminium conductor
High pressure connection cable and preparation method thereof.
Background technology
Automotive interior high pressure connection cable is that one kind supplies electric connection line, the primary high-voltage transmission for vehicle interior.Logical
Letter power supply flexible cable does not require nothing more than has good flexibility, so that convenient in narrow space or in the case of similar apply
If, and require that there is preferable anti-flammability, required with adapting to higher fire-protection rating.
The cable for car overwhelming majority adopts copper conductor both at home and abroad at present, and copper conductor itself is heavier, and flexibility is poor；
Generally carried out with flexible cable substituting using communication power supply both at home and abroad and use.
Technical information with regard to communication power supply flexible cable can be in disclosed Chinese patent literature, such as
Cn201247632y recommends have " communication power supply fire-retardant, fire resisting, shielding anti-interference flexible cable ", cn201302849y to be provided with
" a kind of communication power supply flame-retardant refractory flexible electric cable ", cn202230791y are disclosed a kind of " the poly- second of communication power supply flame-proof cross-linking
Alkene insulated cable ", cn202720953u introduce have " for the shoe flame-retardant shielding flexible cable of communication power supply ",
Cn202855416u discloses " communication power supply fire-resistant shield flexible cable " and a kind of disclosed " communication power supply of cn202601277u
With flame-retardant flexible electric cable ", etc..
Although communication power supply flexible cable of the prior art respectively has corresponding technique effect, exist following common
Defect: (1), due to being using stranded thin copper wire as conductor, its softness can not meet desired requirement.And due to
Pliability difference and so that bending radius is restricted, thus hinder in narrow space, by immovable object or even talk in a roundabout way
When the occasion at place etc is laid, easily affect speed of application, particularly in the less occasion in the spaces such as vehicle；(2) due in skill
Generally select with copper the conductor as flexible cable under art prejudice, thus do not only exist the blindness of reasonable employment raw material aspect, and
And lead to flexible cable manufacturing cost big；Third, because copper density is big, therefore cable weight is heavier, thus not only logistics transportation, storehouse
High cost in storage link, and workmen's high labor intensive in laid processes, consumed cost of labor is high.
In view of above-mentioned prior art, still there is improved necessity, made beneficial design for this applicant, define following
The technical scheme that will introduce.
Content of the invention
In order to solve the above problems, the purpose of the present invention is to disclose inside a kind of electric automobile with super soft aluminium conductor
With high pressure connection cable and preparation method thereof, they employ the following technical solutions to realize.
A kind of electric automobile inside high pressure connection cable with super soft aluminium conductor, including conductor, is coated on conductor
Outer band, the insulating barrier being coated in outside band it is characterised in that described conductor be by annealed process a diameter of 0.10～
The soft aluminium wire of 5th class of 0.45mm is stranded, and the cross-sectional area of conductor is 1.5mm2～120mm2, described insulating barrier
Be 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe or described insulating barrier be 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin；
The rated operational voltage of described cable is 1500v, Long-term service temperature≤125 DEG C of cable, ambient temperature during cable laying >=-
40 DEG C, cable stream time >=6h at temperature is 175 DEG C, the minimum bending radius of cable is 5 times of the outside diameter of cable.
A kind of electric automobile inside high pressure connection cable with super soft aluminium conductor described above it is characterised in that
Described conductor is formed by the soft aluminium wire of multilamellar the 5th class is stranded, and the direction of lay between adjacent layer is contrary；Every layer of twisting pitch
For the soft aluminium wire diameter of the 5th class in this layer 10～25 times.
Further, a kind of electric automobile inside high pressure connection cable with super soft aluminium conductor described above,
It is characterized in that the thickness of described insulating barrier is 0.5～3.0mm.
Further, connect electricity with high pressure inside a kind of electric automobile with super soft aluminium conductor described above
Cable is it is characterised in that the material of described band is waterstop or non-woven fabrics or polyester belt or glass fiber tape.
Yet further, connect electricity with high pressure inside a kind of electric automobile with super soft aluminium conductor described above
Cable it is characterised in that described band be in the way of being wound around helical coated outside conductor.
Compared with prior art, because aluminium wire is more soft than copper wire, and the soft aluminium wire in the present invention is different from one to the present invention
As more soft technology is had using the duralumin having a class or two class conductors, the therefore present invention in aluminium cable in industry
Effect, substantially increases the pliability of whole cable, is easy to bend in cable space narrow in the car and lays；In addition, aluminium wire
Compared with copper wire, aluminium wire is not oxidizable；Because the density of aluminum is compared, copper is low, and therefore, cable is lighter, material cost and transporting into
This Geng Sheng, more easy to install and lay；In the present invention, when cable insulation adopts environmentally-friendly flame retardant thermoplastic elastomer tpe material, can
Effectively act as fire retardation；When cable insulation adopts environmental protection flame retardant cross-linking radiation polyolefine material, can effectively act as hindering
Combustion acts on.
A kind of manufacture method of the electric automobile inside high pressure connection cable with super soft aluminium conductor it is characterised in that
It comprises the following steps carrying out successively:
The first step: the soft aluminium wire of the 5th class taking many a diameter of 0.10～0.45mm through annealing is on strand winder
Carry out stranded formation the first stranded layer, the diameter of the soft aluminium wire of the 5th class in the first stranded layer is equal, the first stranded layer
Twisting pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；Many are separately taken to pass through a diameter of the 0.10 of annealing
The soft aluminium wire of 5th class of～0.45mm carries out stranded formation the second stranded layer, the 5th in the second stranded layer outside the first stranded layer
The diameter of the soft aluminium wire of class is equal, and the twisting pitch of the second stranded layer is 10～25 of the soft aluminium wire diameter of the 5th class in this layer
Times；The like, form the n-th stranded layer, the diameter of the soft aluminium wire of the 5th class in the n-th stranded layer is equal, the n-th stranded layer
Twisting pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；In adjacent stranded layer: the pitch ratio internal layer of outer layer
Pitch is big, and the pitch of outer layer is 2～4 times of the pitch of internal layer；Form conductor, the horizontal stroke of described conductor after the completion of n-th stranded layer
Sectional area is 1.5mm2～120mm2；The direction of lay of adjacent stranded layer is identical；
Second step: the outer helical coated band in the way of being wound around of conductor being formed in the first step, the material of described band
For waterstop or non-woven fabrics or polyester belt or glass fiber tape；
3rd step: in the band that second step is formed outer extrusion molding cladding 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe or
Described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin, thus forming insulating barrier, draw, be cooled into having super
High pressure connection cable is used inside the electric automobile of soft aluminium conductor；The thickness of described insulating barrier is 0.5～3.0mm.
In the manufacture method of the present invention, employ the soft aluminium wire of the 5th class and carry out that multilamellar is stranded, and adjacent stranded layer is stranded
Direction is identical, the pitch of outer layer is internal layer 2～4 times of pitch, twisting pitch be the soft aluminium wire diameter of the 5th class in this layer
10～25 times；Therefore, cable has high softness, remains to keep good electricity through low-angle multiple alternating bending
Learn and mechanical performance；Manufacture method of the present invention is simple, easily grasp.
Therefore, the present invention has a following main beneficial effect: more soft, more flexible, be more easy to construction, deadweight is lighter, become
This is lower, more resistant to high pressure, high current；Flame retardant effect is more preferable, using safer.
Brief description
Fig. 1 is the cross-sectional structure schematic diagram of the present invention.
Specific embodiment
Ask for an interview Fig. 1, a kind of electric automobile inside high pressure connection cable with super soft aluminium conductor, including conductor 1, bag
Overlay on the band 2 outside conductor 1, the insulating barrier 3 being coated in outside band 2 it is characterised in that described conductor 1 is by annealed process
The soft aluminium wire of 5th class of a diameter of 0.10～0.45mm is stranded, and the cross-sectional area of conductor is 1.5mm2～120mm2,
Described insulating barrier 3 is 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe or described insulating barrier 3 is 125 DEG C of environmental protection flame retardant spokes
According to cross-linked polyolefin；The rated operational voltage of described cable is 1500v, Long-term service temperature≤125 DEG C of cable, cable laying
When ambient temperature >=-40 DEG C, cable stream time >=6h at temperature is 175 DEG C, the minimum bending radius of cable is electricity
5 times of cable external diameter.
A kind of electric automobile inside high pressure connection cable with super soft aluminium conductor described above it is characterised in that
Described conductor is formed by the soft aluminium wire of multilamellar the 5th class is stranded, and the direction of lay between adjacent layer is contrary；Every layer of twisting pitch
For the soft aluminium wire diameter of the 5th class in this layer 10～25 times.
A kind of electric automobile inside high pressure connection cable with super soft aluminium conductor described above it is characterised in that
During the soft aluminium wire of described adjacent layer the 5th class is stranded, the pitch of the pitch ratio internal layer of outer layer is big；The pitch of preferably outer layer is interior
2～4 times of layer；So both can ensure the structural stability of conductor and the stability of electrical property, and cable flexibility can have been made more preferably again.
Further, a kind of electric automobile inside high pressure connection cable with super soft aluminium conductor described above,
It is characterized in that the thickness of described insulating barrier is 0.5～3.0mm；More typical thickness be 0.5mm or 0.7mm or 0.8mm or
1.0mm or 1.5mm or 2.0mm or 3.0mm.
Further, connect electricity with high pressure inside a kind of electric automobile with super soft aluminium conductor described above
Cable is it is characterised in that the material of described band is waterstop or non-woven fabrics or polyester belt or glass fiber tape.
Yet further, connect electricity with high pressure inside a kind of electric automobile with super soft aluminium conductor described above
Cable it is characterised in that described band be in the way of being wound around helical coated outside conductor.
Compared with prior art, because aluminium wire is more soft than copper wire, and the soft aluminium wire in the present invention is different from one to the present invention
As more soft technology is had using the duralumin having a class or two class conductors, the therefore present invention in aluminium cable in industry
Effect, substantially increases the pliability of whole cable, is easy to bend in cable space narrow in the car and lays；In addition, aluminium wire
Compared with copper wire, aluminium wire is not oxidizable；Because the density of aluminum is compared, copper is low, and therefore, cable is lighter, material cost and transporting into
This Geng Sheng, more easy to install and lay；In the present invention, when cable insulation adopts environmentally-friendly flame retardant thermoplastic elastomer tpe material, can
Effectively act as fire retardation；When cable insulation adopts environmental protection flame retardant cross-linking radiation polyolefine material, can effectively act as hindering
Combustion acts on.
A kind of manufacture method of the electric automobile inside high pressure connection cable with super soft aluminium conductor it is characterised in that
It comprises the following steps carrying out successively:
The first step: the soft aluminium wire of the 5th class taking many a diameter of 0.10～0.45mm through annealing is on strand winder
Carry out stranded formation the first stranded layer, the diameter of the soft aluminium wire of the 5th class in the first stranded layer is equal, the first stranded layer
Twisting pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；Many are separately taken to pass through a diameter of the 0.10 of annealing
The soft aluminium wire of 5th class of～0.45mm carries out stranded formation the second stranded layer, the 5th in the second stranded layer outside the first stranded layer
The diameter of the soft aluminium wire of class is equal, and the twisting pitch of the second stranded layer is 10～25 of the soft aluminium wire diameter of the 5th class in this layer
Times；The like, form the n-th stranded layer, the diameter of the soft aluminium wire of the 5th class in the n-th stranded layer is equal, the n-th stranded layer
Twisting pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；In adjacent stranded layer: the pitch ratio internal layer of outer layer
Pitch is big, and the pitch of outer layer is 2～4 times of the pitch of internal layer；Form conductor, the horizontal stroke of described conductor after the completion of n-th stranded layer
Sectional area is 1.5mm2～120mm2；The direction of lay of adjacent stranded layer is identical；
Second step: the outer helical coated band in the way of being wound around of conductor being formed in the first step, the material of described band
For waterstop or non-woven fabrics or polyester belt or glass fiber tape；
3rd step: in the band that second step is formed outer extrusion molding cladding 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe or
Described insulating barrier is 125 DEG C of environmental protection flame retardant cross-linking radiation polyolefin, thus forming insulating barrier, draw, be cooled into having super
High pressure connection cable is used inside the electric automobile of soft aluminium conductor；The thickness of described insulating barrier is 0.5～3.0mm.
In the manufacture method of the present invention, employ the soft aluminium wire of the 5th class and carry out that multilamellar is stranded, and adjacent stranded layer is stranded
Direction is identical, the pitch of outer layer is internal layer 2～4 times of pitch, twisting pitch be the soft aluminium wire diameter of the 5th class in this layer
10～25 times；Therefore, cable has high softness, remains to keep good electricity through low-angle multiple alternating bending
Learn and mechanical performance；Manufacture method of the present invention is simple, easily grasp.
125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe, are one of commercially available model cable raw materials, and place technology is led
Domain personnel can commercially purchase according to its full name.
Therefore, the present invention has a following main beneficial effect: more soft, more flexible, be more easy to construction, deadweight is lighter, become
This is lower, more resistant to high pressure, high current；Flame retardant effect is more preferable, using safer.
The present invention is not limited to above-mentioned preferred forms it will be appreciated that the design of the present invention can be by other a variety of shapes
Formula is implemented to use, and they also fall within protection scope of the present invention.
Claims (1)
1. a kind of manufacture method of the electric automobile inside high pressure connection cable with super soft aluminium conductor it is characterised in that it
Comprise the following steps carrying out successively:
The first step: take the soft aluminium wire of the 5th class of many a diameter of 0.10～0.45mm through annealing to carry out on strand winder
Stranded formation the first stranded layer, the diameter of the soft aluminium wire of the 5th class in the first stranded layer is equal, the first stranded layer stranded
Pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；Separately take many through annealing a diameter of 0.10～
The soft aluminium wire of 5th class of 0.45mm carries out stranded formation the second stranded layer, the 5th class in the second stranded layer outside the first stranded layer
The diameter of soft aluminium wire is equal, and the twisting pitch of the second stranded layer is 10～25 of the soft aluminium wire diameter of the 5th class in this layer
Times；The like, form the n-th stranded layer, the diameter of the soft aluminium wire of the 5th class in the n-th stranded layer is equal, the n-th stranded layer
Twisting pitch is 10～25 times of the soft aluminium wire diameter of the 5th class in this layer；In adjacent stranded layer: the pitch ratio internal layer of outer layer
Pitch is big, and the pitch of outer layer is 2～4 times of the pitch of internal layer；Form conductor, the horizontal stroke of described conductor after the completion of n-th stranded layer
Sectional area is 1.5mm2～120mm2；The direction of lay of adjacent stranded layer is identical；
Second step: the outer helical coated band in the way of being wound around of conductor being formed in the first step, the material of described band is resistance
Water band or non-woven fabrics or polyester belt or glass fiber tape；
3rd step: 125 DEG C of environmentally-friendly flame retardant thermoplastic elastomer tpe or 125 in the band that second step is formed outer extrusion molding cladding
DEG C environmental protection flame retardant cross-linking radiation polyolefin, thus forming insulating barrier, drawing, being cooled into the electronic vapour with super soft aluminium conductor
In-car portion high pressure connection cable；The thickness of described insulating barrier is 0.5～3.0mm.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410442420.5A CN104167251B (en) | 2014-09-03 | 2014-09-03 | High-voltage connecting cable provided with ultra-soft aluminum conductor and used in electric automobile and manufacturing method of high-voltage connecting cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410442420.5A CN104167251B (en) | 2014-09-03 | 2014-09-03 | High-voltage connecting cable provided with ultra-soft aluminum conductor and used in electric automobile and manufacturing method of high-voltage connecting cable |
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| CN104167251A CN104167251A (en) | 2014-11-26 |
| CN104167251B true CN104167251B (en) | 2017-01-25 |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104538093B (en) * | 2015-01-20 | 2016-08-17 | 中利科技集团股份有限公司 | Aluminium alloy cable is used inside a kind of electric automobile |
| CN105788713A (en) * | 2015-01-20 | 2016-07-20 | 王笑梅 | High-voltage cable |
| CN105825921A (en) * | 2015-01-20 | 2016-08-03 | 王笑梅 | Aluminum alloy cable for new energy vehicles |
| CN105741957A (en) * | 2015-01-20 | 2016-07-06 | 王笑梅 | Aluminium alloy wire for cable, halogen-free flame-retardant thermoplastic elastomer cable material, and cable |
| CN104517678B (en) * | 2015-01-20 | 2016-08-24 | 中利科技集团股份有限公司 | A kind of electric automobile internal high pressure cable for connecting |
| CN104538091B (en) * | 2015-01-20 | 2016-07-20 | 中利科技集团股份有限公司 | High tension cable is used inside a kind of electric automobile |
| CN105810309A (en) * | 2015-01-20 | 2016-07-27 | 王笑梅 | Cable and elastomer cable material for new energy vehicle internal connection |
| CN105702372A (en) * | 2015-01-20 | 2016-06-22 | 王笑梅 | Cable for high-voltage connection |
| CN105139970A (en) * | 2015-09-17 | 2015-12-09 | 国网山东省电力公司临沂供电公司 | Manufacturing method for high-withstand-voltage cable |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3340353A (en) * | 1966-01-28 | 1967-09-05 | Dow Chemical Co | Double-shielded electric cable |
| CN201489862U (en) * | 2009-07-16 | 2010-05-26 | 安徽国电电缆集团有限公司 | Cable for photovoltaic module |
| CN101714430A (en) * | 2009-12-18 | 2010-05-26 | 常熟市电缆厂 | Method for processing 20kV erected insulation cable |
| CN201662999U (en) * | 2010-01-25 | 2010-12-01 | 陈亿宁 | Conductor of wind energy cable or super-twist-proof cable |
| CN102347110B (en) * | 2011-06-24 | 2012-12-26 | 四川明星电缆股份有限公司 | Method for manufacturing cable for high-temperature gas cooled reactor |
| CN103871655A (en) * | 2014-03-26 | 2014-06-18 | 中利科技集团股份有限公司 | Aluminum core inflaming retarding flexible cable for communication power source |
| CN204010795U (en) * | 2014-09-03 | 2014-12-10 | 中利科技集团股份有限公司 | A kind of inner high pressure stube cable of using of electric automobile with super soft aluminium conductor |
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Address after: 215542 Jiangsu city of Suzhou province Changshou City Shajiabang town southeast of Changshu Development Zone, No. 8 Chang kunlu Patentee after: Jiangsu Zhongli group Limited by Share Ltd Address before: 215542 Jiangsu city of Suzhou province Changshou City Shajiabang town southeast of Changshu Development Zone, No. 8 Chang kunlu Patentee before: Zhongli Science & Technology Group Co., Ltd. |
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