A kind of manufacture method of internal combustion engine cylinders
Technical field
The invention belongs to machinery manufacturing technology field, more particularly, relate to the processing of a kind of internal combustion engine cylinders and heat-treating methods.
Background technology
Internal combustion engine is a kind of by the interior heat engine that can be converted into mechanical energy, and in the course of the work, after liquid or gaseous fuel being mixed with air, the high compression combustion chamber burning outburst directly inputting cylinder interior produces power.In conversion process of energy, mainly through having coordinated of cylinder body and piston.Cylinder body not only will have good mechanical property, simultaneously due to the HTHP that fuel produces when burning, proposes higher requirement to the heat resistance of cylinder body and the sealing property that coordinates with piston.
Summary of the invention
For existing internal combustion engine cylinders in the course of the work, the sealing coordinated with piston because of cylinder body is poor, and the problem causing internal combustion energy transformation efficiency low, the invention provides a kind of manufacture method of internal combustion engine cylinders, carry out reasonable disposition by combustion motor cylinder block material composition and carry out corresponding heat treatment, reduce its high temperature deformation to a certain extent, improve the sealing property that it coordinates with piston, thus reach the object improving internal combustion energy transformation efficiency.
For solving the problem, the present invention adopts following technical scheme.
A manufacture method for internal combustion engine cylinders, comprises the following steps:
(1) preparation of internal combustion engine cylinders material:
The mass percent of internal combustion engine cylinders material component is: Si:8.0-10.0%, Mg:0.4-0.6%, Cu:1.3-1.8%, Mn:0.10-0.35%, Ti:0.10-0.35%, and all the other are Al;
(2) Metamorphism treatment before internal combustion engine cylinders cast:
Alterant containing sodium is joined in the liquid alloy of internal combustion engine cylinders, Metamorphism treatment is carried out to it;
(3) casting of internal combustion engine cylinders:
Utilize sand casting to complete the casting of combustion motor cylinder body;
(4) fine finishining of internal combustion engine cylinders;
(5) solution treatment of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 860-890 DEG C, insulation 2-3
hlaggard line space is cold;
(6) the artificial aging process of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 1050-1200 DEG C, cools with stove after the insulation long enough time.
Preferably, in described step (1), the mass percent of internal combustion engine cylinders material component is: Si:9.0%, Mg:0.5%, Cu:1.5%, Mn:0.25%, Ti:0.20%, and all the other are Al.
Preferably, in described step (5), internal combustion engine cylinders is heated to 880 DEG C, insulation 2.5
h.
Preferably, in described step (6), internal combustion engine cylinders is heated to 1100 DEG C.
Compared to prior art, beneficial effect of the present invention is:
(1) the present invention carries out reasonable disposition by combustion motor cylinder block material composition, reduces its high temperature deformation, improves the sealing property that it coordinates with piston.
(2) the inventive method is simple, and cost is low, handling ease.
Detailed description of the invention
Describe the present invention below in conjunction with embodiment.
embodiment 1
A manufacture method for internal combustion engine cylinders, comprises the following steps:
(1) preparation of internal combustion engine cylinders material:
The mass percent of internal combustion engine cylinders material component is: Si:8.0%, Mg:0.4%, Cu:1.3%, Mn:0.10%, Ti:0.10%, and all the other are Al;
(2) Metamorphism treatment before internal combustion engine cylinders cast:
Alterant containing sodium is joined in the liquid alloy of internal combustion engine cylinders, Metamorphism treatment is carried out to it;
(3) casting of internal combustion engine cylinders:
Utilize sand casting to complete the casting of combustion motor cylinder body;
(4) fine finishining of internal combustion engine cylinders;
(5) solution treatment of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 860 DEG C, insulation 2
hlaggard line space is cold;
(6) the artificial aging process of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 1050 DEG C, cools with stove after the insulation long enough time.
embodiment 2
A manufacture method for internal combustion engine cylinders, comprises the following steps:
(1) preparation of internal combustion engine cylinders material:
The mass percent of internal combustion engine cylinders material component is: Si:10.0%, Mg:0.6%, Cu:1.8%, Mn:0.35%, Ti:0.35%, and all the other are Al;
(2) Metamorphism treatment before internal combustion engine cylinders cast:
Alterant containing sodium is joined in the liquid alloy of internal combustion engine cylinders, Metamorphism treatment is carried out to it;
(3) casting of internal combustion engine cylinders:
Utilize sand casting to complete the casting of combustion motor cylinder body;
(4) fine finishining of internal combustion engine cylinders;
(5) solution treatment of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 890 DEG C, insulation 3
hlaggard line space is cold;
(6) the artificial aging process of internal combustion engine cylinders:
Internal combustion engine cylinders is heated to 1200 DEG C, cools with stove after the insulation long enough time.