An a kind of rotary-type constant voltage of packet mode prepares the device and method of AMORPHOUS ALLOY RIBBONS
Technical field
The invention belongs to the preparing technical field of non-crystaline amorphous metal, be specifically related to an a kind of rotary-type constant voltage of packet mode and prepare non-
The device and method of peritectic alloy band.
Background technology
Non-crystaline amorphous metal melted injection disposal molding prepares metal band, it is not necessary to be repeatedly rolled into through roll squeezer by steel ingot
Type, is metallurgical processing environmental protection, the breakthrough innovation of energy-saving and cost-reducing technique.Injection system carries successful key to protect
Demonstrate,prove the jet hole (mouth of a river) cleaning with spray process before spray complete, it is impossible to because of ladle through jet hole bleed-out at mouth
Middle formation oxidation residua or molten steel high-temperature molten steel in melting process corrodes jet hole.Simultaneously, it is necessary to assure jet hole (water
Mouthful) molten steel constant temperature, constant voltage injection, could spray and prepare high-precision high-quality AMORPHOUS ALLOY RIBBONS.
At present, spray band processed and mainly have two kinds of methods: one is rod type one bag spray method;Two is that many bags (are with two bags
Main) spray method.But both approaches all also exists obvious weakness.
Rod type one bag spray method (as shown in Figure 1), although preferably solve to be protected by intermediate frequency induction heating device
Hold molten steel melting and constant temperature, but jet hole (mouth of a river) cleans complete protection then there is bigger unstability.This
Method, is operated up and down by a high temperature resistant stopper rod, when steel alloy melting with the clogging jet hole of stopper rod, when
Mention stopper rod when need to spray, open mouthpiece.This requires that stopper rod and jet hole seal should be quite accurate, increase processing with
Assembly difficulty, in ladle, alloy is more than 1000 DEG C in fusion process simultaneously, and stopper rod certainly will be by a certain degree of
Melting erosion and high-temperature embrittlement, when need to spray mention stopper rod time, stopper rod because corroding, brittle, add molten steel pressure and viscous
Silk fabric is prone to moment fracture and cannot mention, and sprays unsuccessfully.The method because have stopper rod movable span on steel ladle cover and cannot be close
Envelope, when, in alloy molten steel course of injection in bag, with the decline in molten steel face, jet hole pressure will occur large change, this
Time because of ladle blow-by cannot by input gas pressurized regulate jet hole pressure, the alloy strip one thus prepared
Cause is poor.
Many bags (based on two bags) spray method (as shown in Figure 2), is complete on the basis of rod type one bag spray method
Kind.Though the method preferably solves the cleaning of jet hole and the technical barrier of complete and relative constant voltage spray, but structure is multiple
Miscellaneous, power consumption and molten steel constant temperature aspect existing defects.By two pack band method as a example by, a ladle is exclusively used in alloy melting, claim
For melting bag, another ladle is exclusively used in the injection of molten steel jet hole, referred to as nozzle bag.When beginning alloy melting is unwrapped in melting,
Nozzle bag also needs empty bag to keep, when melting alloy clading molten steel reaches suitable temperature after being heated up to the temperature close with molten steel
Time, from melting bag, pour a certain amount of molten steel (depending on nozzle contains and amasss) into nozzle bag by guiding gutter and funnel,
Again by jet hole moment spray band.When nozzle Baogang liquid level declines, melting bag constantly supplements molten steel more in time, with
Keep basic constant voltage during injection.The method, the structure between ladle and ladle is more complicated with mechanical action, work standard
Standby time length, operating procedure are loaded down with trivial details, and two ladles are both needed to heating and insulation simultaneously, and molten steel heat energy during steel is subcontracted
Scatter and disappear in a large number and consume energy bigger.
Summary of the invention
In order to overcome the deficiency of preceding method, proposition jet hole of the present invention upward, ladle recline rotate mode solve
The cleaning of jet hole and complete (during melting molten steel do not contact with jet hole, not bleed-out);Solve by the mode of a packet mode
Melting and constant temperature, energy-conservation and simple in construction, easy to operate;Seal with ladle and take gas ftercompction mode to solve spray
Mouthpiece injection constant voltage, it is achieved non-crystaline amorphous metal melted injection disposal molding prepares high-precision metal band.
Technical scheme is as follows:
An a kind of rotary-type constant voltage of packet mode prepares the device of AMORPHOUS ALLOY RIBBONS, and described device includes trachea 1, seals
Add gland 2, ladle 3, jet hole 6, cooling copper roller 8 and rotary frame;It is characterized in that: described jet hole 6
Being assembled in the joining place of steel ladle and Ladle Bottom, jet hole 6 exceeds Ladle Bottom 5-15mm;According to by described nozzle
Ladle 3 is just fixed in rotary frame by mouth 6 by the direction of 8, copper roller of cooling, jet hole 6 and cooling copper roller
Position and the gap of 8 determine;Described rotary frame includes that induction coil 4, described induction coil 4 are arranged on
The outside of ladle 3;Described sealing pressing lid 2 and ladle 3 compression seal, trachea 1 is through sealing pressing lid 2
The above position of liquid level of the molten steel 5 to ladle 3, is provided with the high temperature resistant pressure of enamel-amber at described jet hole 6
Sensor.
In a preferred technical scheme, described rotary frame is by rotary shaft 7, ladle bracket, rotary motion rail
Road, servo drive motor, induction coil 4 and operating platform are constituted, and rotary motion track is mainly with around cooling copper roller
Rotate along cooling copper roller 8 cambered surface centered by the axial direction of 8, simultaneously can up and down, move left and right and finely tune, trimming precision is
3μm.Rotary shaft 7 is a part for rotary frame, its conduct: pivot point and weight support.
In a preferred technical scheme, the junction between described ladle 3 and sealing pressing lid 2 is made recessed
Tongue, then realize compression seal with stone zirconium cotton filling tongue and groove.
In a preferred technical scheme, described jet hole 6 is boron nitride or carborundum jet hole.
A kind of method using said apparatus to prepare AMORPHOUS ALLOY RIBBONS, it is characterised in that specifically comprise the following steps that
1) jet hole is installed;Jet hole is assembled in steel ladle and Ladle Bottom joining place, steel when for the benefit of spraying complete
Bag internal oxidition residue precipitates, and jet hole exceeds Ladle Bottom 5-15mm, is arranged on by enamel-amber high-temperature-resistance pressure sensor
At jet hole;
2) ladle is installed;After ladle assembles jet hole, just ladle is installed by cooling copper roll surface direction by jet hole
It is fixed in rotary frame;
3) by adjusting ladle, precision nozzle mouth and the position and the gap that cool down copper roll surface;Jet hole and the coldest copper roller
The position in face and gap should require with spray technology pressure according to jet hole size and be varied from;Jet hole and the coldest copper
The position of roll surface and gap determine must melting with injection before installation and debugging good, and trail run verify errorless;
4), during melting, ladle is reclined, amplitude of reclining regarding molten steel face depending on the relative position of jet hole, molten steel face palpus
Less than jet hole,
5) when preparation AMORPHOUS ALLOY RIBBONS need to be sprayed, by rotating mechanism, ladle rotation is righted so that jet hole
Just to cooling copper roll surface direction;
6) use air pressure to supplement constant voltage injection method and prepare AMORPHOUS ALLOY RIBBONS, online acquisition in molten steel course of injection
The data that jet hole pressure declines with ladle liquid level and changes, and feed back in time and by control system, gas inputted steel
Bao Zhong, the pressure change caused for making up hydraulic pressure to reduce, to keep jet hole constant voltage all the time to spray;
7) under the common effect of molten steel hydraulic pressure, air pressure and induction coil insulation, the non-crystaline amorphous metal in ladle will be sealed
Liquid continuously, constant voltage and stably spray the cooling copper roller surface to high speed rotating, disposal molding prepares non-crystaline amorphous metal
Band.
In a preferred technical scheme, during melting, molten steel face is less than jet hole 50-100mm, suitably adjusts steel
Wrap amplitude of reclining and improve ladle containing quantity;When normally producing, ladle containing quantity is no less than 50Kg.
In a preferred technical scheme, during melting, jet hole is positioned at above copper roller side point of contact upward along roller
Arc 0-200mm, jet hole are parallel longitudinal with roller copper face and gap is 0.1-0.8mm.
In a preferred technical scheme, during injection, jet hole exists along the cooling copper steady running fix of roller cambered surface therewith
Rear, copper roller most significant end point of contact is along roller arc 0-200mm, and longitudinally still keeping parallelism and gap are the most still protected for mouthpiece and roller copper face
Hold constant.
In a preferred technical scheme, the thickness of described AMORPHOUS ALLOY RIBBONS is 15-35 μm.
The principle of the present invention is as follows: the present invention discloses an a kind of packet mode rotary-type constant voltage injection disposal molding and prepares amorphous
The device and method of alloy strip, uses and installs jet hole (mouth of a river) to steel ladle and bottom junction, allows spray
Ladle entirety upward, is reclined by mouthpiece.When in ladle, non-crystaline amorphous metal is molten to specific temperature in Frequency Induction Heating,
Round cooling copper roller curved surfaces rotation, (jet hole is by transferring court upward to by jet hole to rotate actuating device by machinery
Under) to while predetermined appropriate location, adscititious gases constant voltage equipment starts automatically, and Medium frequency induction device is in insulation
State.Now, under the common effect of molten steel hydraulic pressure (deadweight), air pressure and Medium frequency induction insulation, ladle will be sealed
Interior non-crystaline amorphous metal molten steel is continuous, the cooling copper roller surface of constant voltage, stably injection to high speed rotating, disposal molding system
The ultrathin metal band of standby 15-35 μm left and right thickness.
Beneficial effects of the present invention is as follows:
1) AMORPHOUS ALLOY RIBBONS tape thickness can be precisely to ± 0.5 μm;Band is smooth, ultra-thin can be cut, cuts by on-demand roller;
2) recovery rate is up to 93%, and traditional method is only hovered at 75-90%;
3) consumption reduction substantially, compares with two bag methods, saves power consumption more than 45%, saves consumption material more than 30%;
4) device is simple and practical, and technological process is short, easy maintenance, easy to operate, and production efficiency improves.
Other features and advantages of the present invention will illustrate in the following description, and, becoming from description of part
Obtain it is clear that or understand by implementing the present invention.The purpose of the present invention and other advantages can be by being write
Structure specifically noted in description, claims and accompanying drawing realizes and obtains.
Accompanying drawing explanation
Accompanying drawing is only used for illustrating the purpose of specific embodiment, and is not considered as limitation of the present invention, at whole accompanying drawing
In, identical reference marks represents identical parts.
Fig. 1 is the structural representation that rod type one bag spray method prepares the device of AMORPHOUS ALLOY RIBBONS;
Fig. 2 is the structural representation that two bag spray methods prepare the device of AMORPHOUS ALLOY RIBBONS;
Fig. 3 is the structural representation that the rotary-type constant voltage of packet mode of the present invention prepares the device of AMORPHOUS ALLOY RIBBONS;
In figure: 1-trachea, 2-sealing pressing lid, 3-ladle, 4-induction coil, 5-molten steel, 6-jet hole, 7-revolve
Rotating shaft, 8-copper roller, 9-AMORPHOUS ALLOY RIBBONS, 10-stopper rod, 11-melting bag.
Detailed description of the invention
Specifically describing the preferred embodiments of the present invention below in conjunction with Figure of description, wherein, accompanying drawing constitutes the application one
Part, and together with embodiments of the present invention for explaining the principle of the present invention.
Embodiment one
As it is shown on figure 3, the invention provides an a kind of rotary-type constant voltage of packet mode to prepare the device of AMORPHOUS ALLOY RIBBONS, should
Device includes trachea 1, sealing pressing lid 2, ladle 3, jet hole 6, cooling copper roller 8 and rotary frame;Boron nitride
Or carborundum jet hole 6 is assembled in the joining place of steel ladle and Ladle Bottom, jet hole 6 exceeds Ladle Bottom 5-15mm;
Just ladle 3 is fixed in rotary frame by the direction of 8, copper roller of cooling according to by described jet hole 6, spray
Mouthpiece 6 determines with position and the gap of 8, copper roller of cooling;Described rotary frame includes induction coil 4, described
Induction coil 4 is arranged on the outside of ladle 3;Described sealing pressing lid 2 and ladle 3 compression seal, trachea 1
Through the above position of liquid level of the molten steel 5 in sealing pressing lid 2 to ladle 3, it is provided with at described jet hole 6
Enamel-amber high-temperature-resistance pressure sensor;Rotary frame is by rotary shaft 7, ladle bracket, rotary motion track, servo-drive
Motor, induction coil 4 and operating platform are constituted, and rotary motion track is mainly around cooling copper roller 8 to be axially
The heart rotates along cooling copper roller 8 cambered surface, simultaneously can up and down, move left and right and finely tune, trimming precision is 3 μm;By described
Ladle 3 and sealing pressing lid 2 between junction make tongue and groove, then fill tongue and groove with stone zirconium cotton and realize pressing
Seal.
Present invention also offers a kind of method preparing AMORPHOUS ALLOY RIBBONS, specifically comprise the following steps that
1) jet hole is installed.Boron nitride or carborundum jet hole are assembled in joining place at the bottom of steel ladle and steel, for the benefit of
Ladle internal oxidition residue precipitation when spraying complete, exceeds bag end 5-15mm by jet hole;
2) ladle is installed.After ladle assembles jet hole, just ladle is installed by cooling steel roll surface direction by jet hole
It is fixed in the rotary frame being equipped with medium, high frequency induction coil.Rotary frame is by ladle bracket, rotary motion rail
Road, servo drive motor, induction coil and operating platform are constituted, and rotary motion track is mainly with around cooling copper roll shaft
Centered by rotate along copper roller cambered surface, simultaneously can up and down, move left and right and finely tune, trimming precision is 3 μm;
3) jet hole determines with position and the gap of cooling copper roll surface.By adjusting ladle, precision nozzle mouth and cooling
The position of copper roll surface and gap.Jet hole and the position of the coldest copper roll surface and gap should be according to jet hole size and injection works
Skill pressure requires and is varied from.Generally, during melting, ladle is reclined, and amplitude of reclining regards the phase in molten steel face and jet hole
Depending on position, generally should must be advisable less than jet hole 50-100mm less than jet hole in molten steel face.Jet hole is upward
Be positioned at above copper roller side point of contact along roller arc 0-200mm, mouthpiece is parallel longitudinal with roller copper face and gap is
0.1-0.8mm.When spraying, ladle rotation being righted by rotating mechanism, jet hole is therewith along cooling copper roller arc
The steady running fix in face longitudinally still keeps with roller copper face along roller arc 0-200mm, mouthpiece at rear, copper roller most significant end point of contact
Parallel and gap the most still keeps constant.Jet hole and the position of the coldest copper roll surface and gap determine must be in melting and injection
Installation and debugging before are good, and trail run is verified errorless;
5) when ladle splendid attire non-crystaline amorphous metal molten steel amount is reclined according to ladle during melting, molten steel determines less than the position of jet hole,
Generally molten steel liquid level should be advisable less than jet hole 50-100mm.Can suitably adjust ladle recline amplitude improve ladle contain
Amount.When normally producing, ladle containing quantity is no less than 50Kg;
6) air pressure is used to supplement constant voltage injection.Tongue and groove will be made between ladle body and lid, then fill with stone zirconium cotton tight
Means of press seals.Enamel-amber high-temperature-resistance pressure sensor is installed at jet hole, online acquisition nozzle in molten steel course of injection
The data that mouth pressure declines with ladle liquid level and changes, and feed back in time and by control system, gas inputted ladle
In, the pressure change caused for making up hydraulic pressure to reduce, to keep jet hole constant voltage all the time to spray.
Assembly of the invention simple in construction, technological process are short, easy and simple to handle, low cost, to producing physical dimension especially
The ultra-thin alloy strip of high-quality that band tape thickness precision is high shows its prominent superiority, and other method is difficult to reach.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto,
Any those familiar with the art in the technical scope that the invention discloses, the change that can readily occur in or replace
Change, all should contain within protection scope of the present invention.