CN209439411U - A kind of automation non-crystal belt making pressure heat insulating packet system - Google Patents
A kind of automation non-crystal belt making pressure heat insulating packet system Download PDFInfo
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- CN209439411U CN209439411U CN201822184576.4U CN201822184576U CN209439411U CN 209439411 U CN209439411 U CN 209439411U CN 201822184576 U CN201822184576 U CN 201822184576U CN 209439411 U CN209439411 U CN 209439411U
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- backpack body
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- elevating mechanism
- heat insulating
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Abstract
The utility model discloses a kind of automation non-crystal belt making pressure heat insulating packet systems, comprising: controller, the backpack body for holding molten steel, position adjustment, heating system and air supply system；Position adjustment includes inclining rotary mechanism, translation mechanism and with thickness measuring device, and controller is adjusted the position of backpack body using inclining rotary mechanism and/or translation mechanism according to the thickness data of amorphous band；Heating system includes heating device and temperature measuring equipment, and controller is heated using heating device to intracorporal molten steel is wrapped according to temperature data；Air supply system includes electrical proportional servo valve and pressure measuring unit, and controller is adjusted using electrical proportional servo valve to intracorporal pressure is wrapped according to pressure data.The utility model keeps thickness of amorphous strip uniform, improves the lumber recovery of amorphous band, reduce manufacturing cost by position to pressure heat insulating packet, to the temperature of molten steel in backpack body and carry out automation control to intracorporal pressure is wrapped.
Description
Technical field
The utility model relates to amorphous band production equipment technologies, more particularly to a kind of automation non-crystal belt making pressure
It tries hard to keep thermometer bulb system.
Background technique
Non-crystal belt making industry has the history of recent two decades in China, from earliest gravity pocket builder to current pressure system
Band machine, amorphous band are widely applied in various fields with its excellent physical property, and the preparation process of amorphous band is mainly
Based on being solidified with rapid cooling, during the manufacturing, the amorphous base material molten steel that non-crystal belt making pressure heat insulating packet will melt, in perseverance
Determine at temperature and constant pressure, the high-speed rotating water cooling roller surface of pocket builder is ejected by the nozzle that pressure heat insulating is wrapped, even
It is continuous to form certain thickness amorphous band.But in process of production, due to the position of the relatively ice-cold roller of nozzle, pressure heat insulating
The variation of pressure and temperature, causes thickness of amorphous strip uneven in wrapping, and therefore, it is necessary to the positions to nozzle to be adjusted, and needs
Pressure and temperature in pressure heat insulating packet is controlled.
Currently used is to manually adjust and control, but high labor cost, and cannot be adjusted in time and control causes
The lumber recovery of amorphous band is low.Therefore, during the manufacturing, how non-crystal belt making pressure heat insulating packet system is carried out automatic
Change adjustment, is those skilled in the art's technical problem urgently to be solved to guarantee the uniformity of thickness of amorphous strip.
Summary of the invention
Based on this, it is necessary to a kind of automation non-crystal belt making pressure heat insulating packet system is provided, to the temperature in pressure heat insulating packet
The position of degree and pressure and pressure heat insulating packet carries out automation adjustment, to guarantee the uniformity of thickness of amorphous strip.
To achieve the above object, the utility model provides following scheme:
A kind of automation non-crystal belt making pressure heat insulating packet system, the pressure heat insulating packet system includes: controller, for containing
Put the backpack body of molten steel, the position adjustment for adjusting the backpack body position, the heating for heating molten steel in the backpack body
System and air supply system for adjusting pressure in the backpack body；
The position adjustment includes inclining rotary mechanism, translation mechanism and with thickness measuring device, the band thickness measuring device
It is connected with the input terminal of the controller, it is described with thickness measuring device to be used to measure the thickness of amorphous band and by amorphous band
Thickness data sends the controller to；The inclining rotary mechanism is connected with the output end of the controller, and the inclining rotary mechanism is used
In making the backpack body vert；The translation mechanism is connected with the output end of the controller, and the translation mechanism is described for making
Backpack body moves horizontally, and the controller utilizes inclining rotary mechanism and/or translation mechanism pair according to the thickness data of the amorphous band
The position of the backpack body is adjusted；
The heating system includes heating device and temperature measuring equipment, and the heating device and the temperature measuring equipment are all set in
In the backpack body, the input terminal of the controller is connected with the temperature measuring equipment, and the temperature measuring equipment is for measuring the backpack body
The temperature of interior molten steel simultaneously sends temperature data to the controller；The output end of the controller and the heating device connect
It connects, the controller heats the intracorporal molten steel of packet using the heating device according to the temperature data；
The air supply system includes electrical proportional servo valve and pressure measuring unit, and the input terminal of the controller and the survey are pressed
Device connection, the pressure measuring unit is for measuring the intracorporal pressure of the packet and sending pressure data to the controller, institute
The output end for stating controller is connected with the electrical proportional servo valve, and the controller utilizes the electricity according to the pressure data
The intracorporal pressure of packet is adjusted in gas proportional servo valve.
Optionally, the inclining rotary mechanism includes the first elevating mechanism being arranged on the backpack body, the second elevating mechanism,
Three elevating mechanisms and the 4th elevating mechanism；First elevating mechanism, second elevating mechanism, the third elevating mechanism and
4th elevating mechanism using the bottom center of the backpack body as symmetrical centre be symmetrical arranged, two neighboring elevating mechanism with it is described
The angle of symmetrical centre line is 90 degree；First elevating mechanism, second elevating mechanism, the third elevating mechanism and
4th elevating mechanism includes sliding rail, sliding and the slide unit and use that are fixedly connected with the backpack body on the sliding rail
In the servo motor for driving the slide unit sliding.
Optionally, the translation mechanism includes bracket, the car body for carrying the backpack body and the inclining rotary mechanism, edge
The first sliding rail that pocket builder water cooled rolls is axially arranged and the second sliding rail and third sliding rail being arranged radially along pocket builder water cooled rolls,
The bracket is used to support second sliding rail and the third sliding rail, and one end of the car body is by the first sliding block described the
It is slided on two sliding rails, the other end is slided on the third sliding rail by the second sliding block, and the bracket is by third sliding block in institute
It states and is slided on the first sliding rail；The controller is connect with each Serve Motor Control for driving sliding block to slide.
Optionally, the temperature measuring equipment includes bimetallic thermocouple, and the bimetallic thermocouple is mounted on the backpack body sealing cover
On.
Optionally, the pressure measuring unit includes pressure gauge, and the pressure gauge and the electrical proportional servo valve pass through pipeline
Connection.
Optionally, the heating device includes calandria, and the calandria is placed on the backpack body inner cavity.
According to specific embodiment provided by the utility model, the utility model discloses following technical effects:
1, the utility model utilizes position adjustment according to the thickness data of amorphous band, to the position of pressure heat insulating packet
Automation adjustment is carried out, keeps thickness of amorphous strip uniform, improves the lumber recovery of amorphous band, reduces manufacturing cost.
2, the utility model is controlled by temperature of the heating system to molten steel in backpack body, by air supply system to backpack body
Interior pressure is controlled, to control the flow velocity of molten steel, is kept thickness of amorphous strip uniform, is improved the lumber recovery of amorphous band,
Reduce manufacturing cost.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model
Some embodiments for those of ordinary skill in the art without any creative labor, can also basis
These attached drawings obtain other attached drawings.
Fig. 1 is a kind of structural schematic diagram for automating non-crystal belt making pressure heat insulating packet system of the utility model embodiment.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of automation non-crystal belt making pressure heat insulating packet systems, in pressure heat insulating packet
Temperature and pressure and the position of pressure heat insulating packet carry out automation adjustment, to guarantee the uniformity of thickness of amorphous strip.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
Fig. 1 is a kind of structural schematic diagram for automating non-crystal belt making pressure heat insulating packet system of the utility model embodiment, such as
Shown in Fig. 1, the pressure heat insulating packet system includes: controller, the backpack body 01 for holding molten steel, for adjusting the backpack body 01
The position adjustment of position, for heating in the backpack body 01 heating system of molten steel and for adjusting in the backpack body 01
The air supply system 03 of pressure.
The position adjustment includes inclining rotary mechanism 02, translation mechanism and with thickness measuring device, the band thickness measurement dress
It sets and is connected with the input terminal of the controller, it is described with thickness measuring device to be used to measure the thickness of amorphous band and by amorphous band
Thickness data send the controller to；The inclining rotary mechanism 02 is connected with the output end of the controller, the machine that verts
Structure 02 is for making the backpack body 01 vert；The translation mechanism is connected with the output end of the controller, and the translation mechanism is used
In moving horizontally the backpack body 01, the controller according to the thickness data of the amorphous band using inclining rotary mechanism 02 and/
Or translation mechanism is adjusted the position of the backpack body 01.
The heating system includes heating device 05 and temperature measuring equipment 04, the heating device 05 and the temperature measuring equipment 04
It is all set in the backpack body 01, the input terminal of the controller and the temperature measuring equipment 04 connect, and the temperature measuring equipment 04 is used
In the temperature of molten steel in the measurement backpack body 01 and send temperature data to the controller；The output end of the controller and
The heating device 05 connects, and the controller is according to the temperature data using the heating device 05 in the backpack body 01
Molten steel heated.
The air supply system 03 includes electrical proportional servo valve and pressure measuring unit, the input terminal of the controller and the survey
Pressure device connection, the pressure measuring unit is for measuring the pressure in the backpack body 01 and sending pressure data to the control
Device, the output end of the controller are connected with the electrical proportional servo valve, and the controller is utilized according to the pressure data
The pressure in the backpack body 01 is adjusted in the electrical proportional servo valve.
The inclining rotary mechanism 02 includes the first elevating mechanism, the second elevating mechanism, third being arranged on the backpack body 01
Elevating mechanism and the 4th elevating mechanism；First elevating mechanism, second elevating mechanism, the third elevating mechanism and institute
State the 4th elevating mechanism using the bottom center of the backpack body 01 as symmetrical centre be symmetrical arranged, two neighboring elevating mechanism with it is described
The angle of symmetrical centre line is 90 degree；First elevating mechanism, second elevating mechanism, the third elevating mechanism and
4th elevating mechanism include sliding rail, slide on the sliding rail and the slide unit that is fixedly connected with the backpack body 01 and
For driving the servo motor of the slide unit sliding.Wherein, it can be completed by the inclining rotary mechanism 02 to the backpack body
01 lifting and the angle of adjustment 01 plane of backpack body, i.e., when first elevating mechanism, second elevating mechanism, institute
It may be implemented when stating third elevating mechanism and the 4th elevating mechanism synchronization action (while upwards or downward simultaneously) to described
The lifting of backpack body 01；When first elevating mechanism, second elevating mechanism, the third elevating mechanism and 4th liter described
It may be implemented when descending mechanism substep movement (any one or two elevating mechanism direction of action are inconsistent) to the backpack body 01
Front and back and left and right are verted, so as to adjust the angle of 01 plane of backpack body.
The translation mechanism include bracket 06, the car body 07 for carrying the backpack body 01 and the inclining rotary mechanism 02,
The first sliding rail 10 for being axially arranged along pocket builder water cooled rolls 11 and the second sliding rail 08 being arranged radially along pocket builder water cooled rolls 11 with
And third sliding rail 09, the bracket 06 are used to support second sliding rail 08 and the third sliding rail 09, the one of the car body 07
End is slided on second sliding rail 08 by the first sliding block, and the other end is sliding on the third sliding rail 09 by the second sliding block
Dynamic, the bracket 06 is slided on first sliding rail 10 by third sliding block；The controller with for driving sliding block to slide
Each Serve Motor Control connection.Wherein, being slided on first sliding rail 10 by third sliding block makes the backpack body 01 along system
Axial direction with machine water cooled rolls 11 is translated；The both ends of the car body 07 make described when moving synchronously (while to equidirectional movement)
Backpack body 01 is translated along the radial direction of pocket builder water cooled rolls 11, if when the both ends Asynchrony of the car body 07, i.e., both ends are single
Solely angle when movement between the adjustable backpack body 01 and 11 axial direction of pocket builder water cooled rolls.
The temperature measuring equipment 04 includes bimetallic thermocouple, and the bimetallic thermocouple is mounted on 01 sealing cover of backpack body.
Specifically, thermometric passes through Ethernet and controller by the bimetallic thermocouple real-time measurement being mounted on 01 sealing cover of backpack body
Realize communication, then the temperature curve set by controller controls heating device 05 and controlled automatically to molten steel temperature in backpack body 01
System.
The pressure measuring unit includes pressure gauge, and the pressure gauge and the electrical proportional servo valve pass through pipeline connection.
The heating device 05 includes calandria, and the calandria is placed on 01 inner cavity of backpack body.
Controller using Siemens's programmable controller execute, in the controller, establish each servo motor stroke with not
With the functional relation between band of position thickness measured value and standard value, pass through aether net-based communication technology, power device and other function
The solidifying channel established between component and programmable controller realizes power device and other function component and programmable controller
Between information transmission and control, row at closed-loop control, enable whole system automatic operating.By the thickness of real-time amorphous band
Degree evidence (has the thick real-time measurement apparatus of band in amorphous band automatic power reel, synchronizes and continuously laterally survey for 3 points to band
Amount), data are provided for each servo motor to be automatically adjusted at any time to the position of backpack body.Before band processed starts, first select
Manual mode carries out just successive step to backpack body position manually by personnel；It is switched to automatically after band processed starts, then by controller
State makes whole system automatic running.
Position adjustment is utilized according to the thickness data of amorphous band in the utility model embodiment, to pressure heat insulating packet
Position carry out automation adjustment, keep thickness of amorphous strip uniform, improve the lumber recovery of amorphous band, reduce manufacturing cost.
It is controlled in the utility model embodiment by temperature of the heating system to molten steel in backpack body, passes through air supply system
Control intracorporal pressure is wrapped, to control the flow velocity of molten steel, keep thickness of amorphous strip uniform, improve amorphous band at
Material rate reduces manufacturing cost.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
Specific case used herein is expounded the principles of the present invention and embodiment, above embodiments
Explanation be merely used to help understand the method and its core concept of the utility model；Meanwhile for the general technology of this field
Personnel, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.In conclusion
The content of the present specification should not be construed as a limitation of the present invention.
Claims (6)
1. a kind of automation non-crystal belt making pressure heat insulating packet system, which is characterized in that the pressure heat insulating packet system includes: control
Device, the backpack body for holding molten steel, the position adjustment for adjusting the backpack body position, for heating steel in the backpack body
The heating system of liquid and air supply system for adjusting pressure in the backpack body；
The position adjustment includes inclining rotary mechanism, translation mechanism and with thickness measuring device, the band thickness measuring device and institute
State the input terminal connection of controller, it is described with thickness measuring device to be used to measure the thickness of amorphous band and by the thickness of amorphous band
Data transmission gives the controller；The inclining rotary mechanism is connected with the output end of the controller, and the inclining rotary mechanism is for making
The backpack body verts；The translation mechanism is connected with the output end of the controller, and the translation mechanism is for making the backpack body
It moves horizontally, the controller is according to the thickness data of the amorphous band using inclining rotary mechanism and/or translation mechanism to described
The position of backpack body is adjusted；
The heating system includes heating device and temperature measuring equipment, and the heating device and the temperature measuring equipment are all set in described
In backpack body, the input terminal of the controller is connected with the temperature measuring equipment, and the temperature measuring equipment is for measuring steel in the backpack body
The temperature of liquid simultaneously sends temperature data to the controller；The output end of the controller is connected with the heating device, institute
It states controller and the intracorporal molten steel of packet is heated using the heating device according to the temperature data；
The air supply system includes electrical proportional servo valve and pressure measuring unit, the input terminal of the controller and the pressure measuring unit
Connection, the pressure measuring unit is for measuring the intracorporal pressure of the packet and sending pressure data to the controller, the control
The output end of device processed is connected with the electrical proportional servo valve, and the controller utilizes the electrical ratio according to the pressure data
The intracorporal pressure of packet is adjusted in example servo valve.
2. automation non-crystal belt making pressure heat insulating packet system according to claim 1, which is characterized in that the inclining rotary mechanism
Including the first elevating mechanism, the second elevating mechanism, third elevating mechanism and the 4th elevating mechanism being arranged on the backpack body；Institute
The first elevating mechanism, second elevating mechanism, the third elevating mechanism and the 4th elevating mechanism are stated with the backpack body
Bottom center be symmetrical arranged for symmetrical centre, the angle of two neighboring elevating mechanism and the symmetrical centre line is 90 degree；
First elevating mechanism, second elevating mechanism, the third elevating mechanism and the 4th elevating mechanism include sliding
Rail slides and the slide unit that is fixedly connected with the backpack body and for driving the slide unit sliding on the sliding rail
Servo motor.
3. automation non-crystal belt making pressure heat insulating packet system according to claim 1 or 2, which is characterized in that the translation
Mechanism includes bracket, the car body for carrying the backpack body and the inclining rotary mechanism, is axially arranged along pocket builder water cooled rolls
First sliding rail and the second sliding rail and third sliding rail being arranged radially along pocket builder water cooled rolls, the bracket are used to support described
One end of two sliding rails and the third sliding rail, the car body is slided on second sliding rail by the first sliding block, and the other end is logical
It crosses the second sliding block to slide on the third sliding rail, the bracket is slided on first sliding rail by third sliding block；It is described
Controller is connect with each Serve Motor Control for driving sliding block to slide.
4. automation non-crystal belt making pressure heat insulating packet system according to claim 1, which is characterized in that the temperature measuring equipment
Including bimetallic thermocouple, the bimetallic thermocouple is mounted on backpack body sealing cover.
5. automation non-crystal belt making pressure heat insulating packet system according to claim 1, which is characterized in that the pressure measuring unit
Including pressure gauge, the pressure gauge and the electrical proportional servo valve pass through pipeline connection.
6. automation non-crystal belt making pressure heat insulating packet system according to claim 1, which is characterized in that the heating device
Including calandria, the calandria is placed on the backpack body inner cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822184576.4U CN209439411U (en) | 2018-12-25 | 2018-12-25 | A kind of automation non-crystal belt making pressure heat insulating packet system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822184576.4U CN209439411U (en) | 2018-12-25 | 2018-12-25 | A kind of automation non-crystal belt making pressure heat insulating packet system |
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| CN209439411U true CN209439411U (en) | 2019-09-27 |
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| CN201822184576.4U Active CN209439411U (en) | 2018-12-25 | 2018-12-25 | A kind of automation non-crystal belt making pressure heat insulating packet system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434050A (en) * | 2018-12-25 | 2019-03-08 | 锦州同创真空冶金科技有限公司 | A kind of automation non-crystal belt making pressure heat insulating packet system |
-
2018
- 2018-12-25 CN CN201822184576.4U patent/CN209439411U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434050A (en) * | 2018-12-25 | 2019-03-08 | 锦州同创真空冶金科技有限公司 | A kind of automation non-crystal belt making pressure heat insulating packet system |
| CN109434050B (en) * | 2018-12-25 | 2024-09-27 | 锦州同创真空冶金科技有限公司 | Automatic amorphous system belt pressure heat preservation bag system |
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