CN104522389B - The artificial knot bone preparation method of pets and the artificial knot bone of pets - Google Patents
The artificial knot bone preparation method of pets and the artificial knot bone of pets Download PDFInfo
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- CN104522389B CN104522389B CN201410801873.2A CN201410801873A CN104522389B CN 104522389 B CN104522389 B CN 104522389B CN 201410801873 A CN201410801873 A CN 201410801873A CN 104522389 B CN104522389 B CN 104522389B
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Abstract
The present invention relates to the artificial knot bone preparation method of pets.The method mixes cornstarch, wheaten starch, maltodextrin, modified corn starch, sweet potato powder, carrot meal, oxhide gelatin, glycerine, caramel colorant, curcumin, D-sorbite, potassium sorbate, agar, salt and essence with pure water stirring, obtain blank, the blank carries out four extruding through frequency-conversion electrical heating extruder, obtain the curing billot long with rectangular cross section, the billot long is cut, knotting is crimped and is dried, obtained the artificial knot bone of pets of the invention.The artificial knot bone of the pets has excellent elasticity, toughness and chewiness, and surface is bright-coloured smooth, with special fragrance and taste, is liked by pet very much.
Description
Technical field
The present invention relates to pet food, and in particular to the artificial knot bone preparation method of pets and the artificial knot of pets
Bone.
Background technology
The artificial knot bone of a kind of pets before the present invention, including outer layer and internal layer, the outer layer and the internal layer phase alternating layers
Fold after being rolled into column, two ends are formed by knots tied bone-shaped, the outer layer includes following raw material:The cornstarch of 28 to 33 weight portions, 14
Wheat flour, the beef of 10 to 12 weight portions, the Fresh Grade Breast of 20 to 23 weight portions to 16 weight portions, the ox two of 20 to 23 weight portions
The subcutaneous heel of layer, remaining raw material is auxiliary material.This artificial knot bone of pets, due to outer layer and internal layer are layered on top of each other into volume
Into column, operate more complicated;It is due to both containing the less cornstarch of granularity and wheat flour in outer layer and larger containing granularity
Beef, Fresh Grade Breast and the subcutaneous heel of cow split, these raw materials are mutually difficult bonding, and not only outer layer is easily cracked, during pets
Oral cavity is possible to be subject to broken wound, and outer layer toughness is relatively low, and chewiness is poor during pets, and pet does not like.
The content of the invention
The present invention to improve the present invention before the artificial knot bone of pets quality.
The artificial knot bone preparation method of pets of the invention, is made up of following sequential steps:
First, prepared by blank
By the cornstarch of 4.5 to 5.5 weight portions, the wheaten starch of 3.0 to 3.6 weight portions, 0.4 to 0.6 weight portion
Maltodextrin, the modified corn starch of 0.4 to 0.6 weight portion, the sweet potato powder of 0.16 to 0.18 weight portion, 0.13 to 0.15 weight
The carrot meal, the oxhide gelatin of 0.9 to 1.1 weight portion, the glycerine of 0.9 to 1.1 weight portion, 0.0015 to 0.0025 weight portion of part
Caramel colorant, the curcumin of 0.004 to 0.006 weight portion, the D-sorbite of 0.9 to 1.1 weight portion, 0.004 to 0.006 weight
Measure the potassium sorbate of part, the agar of 0.020 to 0.030 weight portion, the salt of 0.035 to 0.045 weight portion and 0.025 to
The essence of 0.035 weight portion is put into tank diameter, and the pure water of 2.5 to 3.5 weight portions is added while stirring, and mixing time is 15
To 25 minutes, blank is obtained;
2nd, blank First Extrusion
The operating temperature of First frequency-conversion electrical heating extruder is adjusted, 120 to 130 DEG C is reached, by blank from first
The charging aperture of platform frequency-conversion electrical heating extruder is continuously added in First frequency-conversion electrical heating extruder, through First Extrusion blank from
The discharging opening discharge of First frequency-conversion electrical heating extruder;
3rd, blank secondary extrusion
Its outlet of fixed installation one is circular hole or the mould of conical bore on second discharging opening of frequency-conversion electrical heating extruder
Tool, adjusts second operating temperature of frequency-conversion electrical heating extruder, 120 to 130 DEG C is reached, by through the blank of First Extrusion
It is continuously added in second frequency-conversion electrical heating extruder from the charging aperture of second frequency-conversion electrical heating extruder, through secondary extrusion
Blank is discharged from second mould outlet of frequency-conversion electrical heating extruder;
4th, three extruding of blank
Its outlet of fixed installation one is slot or square on the 3rd discharging opening of frequency-conversion electrical heating extruder
The mould in hole, adjusts the 3rd operating temperature of frequency-conversion electrical heating extruder, reaches 120 to 130 DEG C, will be through secondary extrusion
Blank be continuously added in the 3rd frequency-conversion electrical heating extruder from the charging aperture of the 3rd frequency-conversion electrical heating extruder, through three times
The blank of extruding is discharged from the 3rd mould outlet of frequency-conversion electrical heating extruder;
5th, four extruding of blank
Its outlet of fixed installation one is the mould of slot, peace on the 4th discharging opening of frequency-conversion electrical heating extruder
The length of the slot outlet of the mould on the 4th discharging opening of frequency-conversion electrical heating extruder is more than or equal to installation
The length of slot or the square hole outlet of the mould on the 3rd discharging opening of frequency-conversion electrical heating extruder, width is small
In the width that the slot or square hole of the mould on the 3rd discharging opening of frequency-conversion electrical heating extruder are exported,
Adjust the 4th operating temperature of frequency-conversion electrical heating extruder, reach 120 to 130 DEG C, will through three times extruding blanks from
The charging aperture of the 4th frequency-conversion electrical heating extruder is continuously added in the 4th frequency-conversion electrical heating extruder, through four bases of extruding
Expect from the 4th mould outlet discharge of frequency-conversion electrical heating extruder, as the curing billot long with rectangular cross section;
6th, cut
Billot long will be cured to cut into the bar strip for requiring length;
7th, crimp and knot
Band material is curled into column, and its two ends is knotted, as knot aggregate;
8th, dry
Knot aggregate is dried or dried, the artificial knot bone of pets is obtained.
The artificial knot bone of pets of the invention, it is characterised in that it, into after column, two ends is knotted by a band material volume
Bone-shaped is formed, this strip is made up of following raw material:The wheat of the cornstarch of 4.5 to 5.5 weight portions, 3.0 to 3.6 weight portions
Starch, the maltodextrin of 0.4 to 0.6 weight portion, the modified corn starch of 0.4 to 0.6 weight portion, 0.16 to 0.18 weight portion
Sweet potato powder, the carrot meal of 0.13 to 0.15 weight portion, the oxhide gelatin of 0.9 to 1.1 weight portion, the glycerine of 0.9 to 1.1 weight portion,
The caramel colorant of 0.0015 to 0.0025 weight portion, the curcumin of 0.004 to 0.006 weight portion, the mountain of 0.9 to 1.1 weight portion
Pears sugar alcohol, the potassium sorbate of 0.004 to 0.006 weight portion, the agar of 0.020 to 0.030 weight portion, 0.035 to 0.045 weight
The salt of part and the essence of 0.025 to 0.035 weight portion.
The artificial knot bone of pets prepared using the artificial knot bone preparation method of pets of the invention, in preparing raw material
With cornstarch, wheaten starch, sweet potato powder and carrot meal, abundant carbohydrate and meals fibre can be provided to pet
Dimension, the protein of requirement and fat and multivitamin and mineral matter and trace element, meet well pet life and
Health demand;There is curcumin, by increasing capacitance it is possible to increase pet anti-inflammatory, antipathogen, antineoplastic ability in preparing raw material;Preparing raw material
In maltodextrin, xanthans and agar mutually cooperate with, have to pasty material in blank preparation process well homogenization,
Thicken and cohere adhesive effect;Potassium sorbate, sorbitol, maltodextrin, glycerine and agar synergy in preparing raw material,
Anti-corrosion, fresh-keeping, increase stability, extend the shelf-life of the artificial knot bone of pets;Modified corn starch in preparing raw material and
Caramel colorant acts synergistically, and the artificial knot bone of pets is had bright-coloured outward appearance;Caramel colorant, salt in preparing raw material and
Essence acts synergistically, and the artificial knot bone of pets is had special fragrance and taste;Modified corn starch in preparing raw material
With agar synergy, make the artificial knot bone of pets that there is elasticity, toughness and chewiness;Four are carried out to blank in preparation method
Secondary extruding, blank produces different distortion from the mould outlet extrusion with different shape and size, make each raw material in blank by
Gradually homogenize, gradually cure, elasticity and toughness gradually increase, the modified corn starch in preparing raw material and agar collaboration in addition is made
With, make the artificial knot bone of pets that there is elasticity, toughness and chewiness, finally cause that the artificial knot bone of product pets has excellent
Good elasticity, toughness and chewiness, surface are bright-coloured smooth, with special fragrance and taste, are liked by pet very much.
Preferably, the weight portion of cornstarch 5, the weight portion of wheaten starch 3.3, the weight portion of maltodextrin 0.5, corn denaturation is formed sediment
The weight portion of powder 0.5, the weight portion of sweet potato powder 0.17, the weight portion of carrot meal 0.14, the weight portion of oxhide gelatin 1, the weight portion of glycerine 1, caramel
The weight portion of pigment 0.002, the weight portion of curcumin 0.005, the weight portion of D-sorbite 1, the weight portion of potassium sorbate 0.005, agar
0.025 weight portion, the weight portion of salt 0.040 and the weight portion of essence 0.030, with the weight portion of pure water 3.
Specific embodiment
The preparation of raw material
Cornstarch, its production technology is as follows:
First, cleaning procedure
Corn particle is sent in weighing balance by bucket elevator is measured, subsequently into multi-stage oscillating screen, than corn
The big impurity of grain is sifted out by first sieve from sieve, and the impurity smaller than corn particle is sieved by second and removed from sieve is lower, with corn
The impurity such as the general big stone shoulder to shoulder of particle enter corn particle sink together with corn particle, due to the difference impurity quilt of proportion
Multistage ladder baffle plate of erectting in sink is blocked, and metal impurities are held by groove internal magnet, by clean corn particle by corn
Particle is pumped into corn particle impregnating autoclave.Additionally, pacifying at bucket elevator discharge outlet and multi-stage oscillating screen charging aperture
Equipped with air-introduced machine, the impurity such as the corn clothing lighter than corn particle is siphoned away by air-introduced machine, into pulse dust removal cloth bag.
2nd, operation is soaked
Corn particle at a temperature of 48 to 52 DEG C, soaks 50 in the sulfurous acid solution that concentration is 0.15 to 0.25%
Hour, corn protein net is disperseed, and the mechanical strength of corn particle is lowered softening, and corn starch granules are in free shape
State, harmful activity of the microorganism entered with corn particle is suppressed, subsequently into degerming mill.
3rd, one-level broken process
Corn particle after immersion, volume increase, intensity decreases, maize germ toughness enhancing, when broken easily and other
It is partially separated, and corn embryosperm content of starch is high, compression strength is low easily broken, into after one-level degerming mill, in centrifugal force
Under effect, into one-level degerming mill the dynamic of double wedge, fixed-tooth plate between, be disturbed and centrifugal action, it is dynamic, determine hitting for double wedge
Hit and extrude down, moved out between gap in dynamic, fixed tooth disk, as by corn fragment, belt leather corn embryosperm coarse grain, it is larger and compared with
Corn cot, maize germ, corn protein and cornstarch composition Corn Crude slurry, under centrifugal force and Action of Gravity Field by
The discharging opening of one-level degerming mill enters centrifugal pump.
4th, one-level germ separation is dried
Corn Crude slurry is sent into the tangential inlet of plumule cyclone separator by centrifugal pump, and Corn Crude slurry is pressed in cyclone separator
Hand of helix rotary motion, under the action of the centrifugal force, corn fragment, belt leather corn embryosperm coarse grain, larger corn cot, corn
The suspension of protein and cornstarch turns into outer layer spiral flow, and cyclone hydraulic separators is discharged by outlet at bottom, de- into two grades
Embryo grind, maize germ and compared with Corn cot suspension turn into internal layer spiral flow, by top exit discharge cyclone hydraulic separators,
Then maize germ is made to be separated with compared with Corn cot, the maize germ isolated is defeated after gravity curved screen is washed by water pump
Plumule squeezing machine is sent to, is packed after pipe bundle drier drying, drying are entered after extracting.
5th, two-stage crushing operation
The suspension of corn fragment, belt leather corn embryosperm coarse grain, larger corn cot, corn protein and cornstarch enters
After entering two grades of degerming mills, under the influence of centrifugal force, between the dynamic of two grades of double wedges of degerming mill, fixed-tooth plate, being disturbed and
Centrifugal action, under shock and extruding dynamic, that determine double wedge, moves out, as by belt leather corn in dynamic, fixed tooth disk between gap
Endosperm particulate, the corn screened stock constituted compared with Corn cot, maize germ, corn protein and cornstarch, in centrifugal force and
Centrifugal pump is entered by the discharging opening of two grades of degerming mills under Action of Gravity Field.
6th, two grades of germ separations are dried
Corn screened stock is sent into the tangential inlet of plumule cyclone separator by centrifugal pump, and corn screened stock is pressed in cyclone separator
Hand of helix rotary motion, under the action of the centrifugal force, the suspension of belt leather corn embryosperm particulate, corn protein and cornstarch
Liquid turns into outer layer spiral flow, cyclone hydraulic separators is discharged by outlet at bottom, into force (forcing) pump, maize germ and compared with Corn cot
Suspension turn into internal layer spiral flow, by top exit discharge cyclone hydraulic separators, then make maize germ with compared with Corn skin
Shell is separated, the maize germ isolated, and plumule squeezing machine is transported to after gravity curved screen is washed by water pump, and pipe is entered after extracting
Packed after the drying of beam drying machine, drying.
7th, fiber is separated with corn protein and starch
The suspension of belt leather corn embryosperm particulate, corn protein and cornstarch by force (forcing) pump be forced into 0.3 to
The pressure of 0.4MPa, is sprayed under the speed of 10 to 20m/s from nozzle, and the spill that spraying to tangential direction has certain radian is sieved
Face, belt leather corn embryosperm particulate hits and is split on wedge grating sharp edge, as corn protein and cornstarch and corn
The suspension of fiber fine slag, corn protein and cornstarch turns into screenings by screen slot, into compression pump, and zein fiber
Fine slag then turns into oversize from the end outflow of compass screen surface, is then dried as finished product zein fiber to pipe bundle drier.
8th, corn protein and starch separation
The suspension of corn protein and cornstarch is tangentially sent into cyclone by compression pump, along the circumferential direction high
Speed rotation, due to the effect of centrifugal force, corn starch granules are thrown toward eddy flow wall, with sinking speed faster, with corn
Suspension of starch particles spiral flow passes downwardly through the discharge of cyclone outlet at bottom, and corn protein particle has slower sedimentation speed
Degree, cyclone apex outlet discharge is risen in internal layer around central axis with corn protein particle suspension liquid spiral flow.
9th, starch dehydrating is dried
Corn starch granules suspension removes large quantity of moisture through centrifugal dehydration, then through pneumatic conveying drying, 90 to 100 purposes is obtained
Product cornstarch.
Tenth, protein concentration is dried
Using seperator separating corn protein particulate suspension, corn protein is inhaled using vacuum suction filter then
Go out, the protein of sucking-off is transported to corn protein pipe bundle drier by auger, feed grade corn protein powder is turned into after drying.
Product cornstarch is mainly containing 88 to 92% starch, 6 to 10% protein, 0.5 to 10% fat, meals
Fiber, vitamin B2, E and mineral matter and micro- phosphorus, selenium, calcium, iron etc..
Wheaten starch, its production technology is as follows:
First, cleaning procedure
Wheat is poured into blow tank, the first embedded scraper transporter is dropped down onto from blow tank discharging opening, be transported to nucleon and claim metering,
The first bucket elevator is fallen into again, after lifting certain altitude, removes irony debris through tramp iron separator, then fall into cylindrical pre-cleaning screen removing
Larger impurity, then be promoted to the second embedded scraper transporter through the second bucket elevator and be delivered to vertical storehouse, then to bury scraper plate through the 3rd defeated
Machine is sent to be delivered to wheat wetting operation.
2nd, wheat wetting operation
The wheat for removing larger impurity falls into the first vibrating cleaning sieve from vertical bin discharge port external, carries out first screening and wind
Choosing, removes most of thick, thin and light miscellaneous, then carries out first except stone, removes thick in major part and stone shoulder to shoulder, enters back into first
Road magnetic separator and first wheat scourers, enter the second vibrating cleaning sieve after threshing wheat, second screening and selection by winnowing are carried out, by wheat scourers
Miscellaneous, broken wheat and light miscellaneous removing are laid down, after water through the first spraying machine, wheat wetting storehouse is sent into, second is carried out after wheat wetting
Road goes stone to process, and it is miscellaneous to remove tiny stone, into second magnetic separator and second wheat scourers, carried out after threshing wheat tertiary screen choosing and
Selection by winnowing, the impurity of cleared wheat surface attachment, after water through the 3rd road magnetic separation and the second spraying machine, into net wheat bin.
3rd, powder operation processed
1st, wheat is crushed
Wheat enters shelling from the outlet of net wheat bin, is ground into by wheat skin, belt leather endosperm, wheat germ breast, wheat germ and thick wheat
The mixed material of starch composition, into cleaning-sorting machine.
2nd, mixed material is separated
Mixed material enters in wheat flour purifier, and wheat skin, belt leather endosperm, wheat germ breast, wheat germ and thick wheat starch are separated, wheat skin
Into tail rolls, belt leather endosperm enters sizing, and the newborn and thick wheat starch of wheat germ enters reduction, and wheat germ is removed.
3rd, belt leather endosperm is crushed
Belt leather endosperm enters in sizing, and endosperm is peeled off from wheat skin, obtains wheat skin, wheat germ breast and thick wheat starch, returns clear
Powder machine.
4th, wheat germ breast and thick wheat starch are crushed
The newborn and thick wheat starch of wheat germ enters in reduction, pulverized product wheat starch and the wheat bran bits for obtaining 100 to 120 mesh.
5th, product wheat starch is separated with wheat bran bits
Product wheat starch and wheat bran bits fall into vibratory sieve, and screenings is product wheat starch, and oversize is considered to be worth doing for wheat bran.
6th, wheat bran bits are crushed
Wheat bran is considered to be worth doing by tail rolls and wheat skin is crushed, obtain wheat bran skin and thick wheat starch.
7th, wheat bran skin is separated with thick wheat starch
Wheat bran skin and thick wheat starch fall into vibratory sieve, and screenings is thick wheat starch, and oversize is wheat bran skin.Then, make thick
Wheat starch is returned in reduction.
Product wheat flour is mainly containing 63 to 72% starch, 7 to 15% protein, 6 to 13% mucedin, 4.5
To 5.0% SNSP, 0.8 to 1.0% fat, cellulose, vitamin B 1, B2 and mineral matter and microelements of calcium,
Phosphorus, magnesium, iron etc..
Sweet potato powder, its production technology is as follows:
First, cleaning procedure
Fresh sweet potatoes are put into potato washer and are cleaned up with water.
2nd, paste producing operation
Fresh sweet potatoes after being cleaned using Paste mill grind to form paste, and the granularity of paste is 20 to 90 mesh, and sweet potato paste is obtained.
3rd, filter for the first time
First time filtering is carried out to sweet potato paste by 30 to 60 mesh sieves, oversize is otherwise utilized, screenings is thick red
Sweet potato starch.
4th, filter for second
Thick starch from sweet potato after first time is filtered mixes with water, and second filtering is carried out by 80 to 90 mesh sieves,
Oversize is otherwise utilized, and screenings is thin starch from sweet potato.
5th, precipitate
By in thin starch from sweet potato feeding stillpot, precipitate 12 to 14 hours, the supernatant in stillpot can be used for for the first time
Filtering.
6th, it is dehydrated
The thin starch from sweet potato that will be obtained after precipitation tank for precipitation is put into all bags with micro through hole of its each surface, makes bag
In suspended state, the water in thin starch from sweet potato is discharged through micropore.
7th, dry
When being discharged from the micropore of bag without water, thin starch from sweet potato is poured out from bag, 80 to 90 purposes are obtained after drying
Product starch from sweet potato.
Product sweet potato powder is mainly containing 96.5% starch, 3.2% protein, 0.1% fat, dietary fiber, dimension life
Plain A, B1, B2, E, C and mineral matter and trace elements of selenium, manganese, phosphorus etc..
Carrot meal, its production technology is as follows:
First, cleaning procedure
Fresh carrot is put into cleaning machine and is cleaned up with water.
2nd, drying process
Clean fresh carrot is placed in vacuum drying cabinet, is dried to the water content of fresh carrot and is less than 4% by weight
To 7%.
3rd, pulverizing process
Dried carrot is put into pulverizer, the product carrot meal of 80 to 90 mesh is ground into.
Product carrot meal mainly contains carbohydrate, fat, dietary fiber, carrotene, anthocyanidin, vitamin A, B1, B2 and ore deposit
Material calcium, iron etc..
Modified corn starch, is commercially available, with the effect for making pasty material mutually cohere, additionally, can also make
Food has elasticity, chewiness and stability, and with bright outward appearance.
Maltodextrin, is commercially available, with the effect for thickening pasty material, additionally, can also make food taste
It is strong and extend the shelf life.
Glycerine, is commercially available, with water lock, moisturizing, the effect for extending the shelf life.
Potassium sorbate and sorbitol, are commercially available, with corrosion-resistant effect.
Xanthans, is commercially available, with the effect for thickening pasty material.
Curcumin, is commercially available, with the effect such as anti-inflammatory, antipathogen, antitumor.
Agar, is commercially available, with the effect for bonding pasty material, additionally, it contains rich in protein
And dietary fiber, also containing multivitamin and mineral matter, and make food that there is toughness, freshness and stability.
Caramel colorant, is commercially available, with the effect of good food color, additionally, it is special to have food
Bitter taste and caramel.
Salt, is commercially available, and food is had saline taste.
Essence, is commercially available, and food is had special fragrance.
The preparation of the artificial knot bone of pets
First, prepared by blank
By the cornstarch of 4.5 to 5.5 weight portions, the wheaten starch of 3.0 to 3.6 weight portions, 0.4 to 0.6 weight portion
Maltodextrin, the modified corn starch of 0.4 to 0.6 weight portion, the sweet potato powder of 0.16 to 0.18 weight portion, 0.13 to 0.15 weight
The carrot meal, the oxhide gelatin of 0.9 to 1.1 weight portion, the glycerine of 0.9 to 1.1 weight portion, 0.0015 to 0.0025 weight portion of part
Caramel colorant, the curcumin of 0.004 to 0.006 weight portion, the D-sorbite of 0.9 to 1.1 weight portion, 0.004 to 0.006 weight
Measure the potassium sorbate of part, the agar of 0.020 to 0.030 weight portion, the salt of 0.035 to 0.045 weight portion and 0.025 to
The essence of 0.035 weight portion is put into tank diameter, and the pure water of 2.5 to 3.5 weight portions is added while stirring, and mixing time is 15
To 25 minutes, blank is obtained;
2nd, blank First Extrusion
The operating temperature of First frequency-conversion electrical heating extruder is adjusted, 120 to 130 DEG C is reached, by blank from first
The charging aperture of platform frequency-conversion electrical heating extruder is continuously added in First frequency-conversion electrical heating extruder, through First Extrusion blank from
The discharging opening discharge of First frequency-conversion electrical heating extruder;
3rd, blank secondary extrusion
Its outlet of fixed installation one is circular hole or the mould of conical bore on second discharging opening of frequency-conversion electrical heating extruder
Tool, adjusts second operating temperature of frequency-conversion electrical heating extruder, 120 to 130 DEG C is reached, by through the blank of First Extrusion
It is continuously added in second frequency-conversion electrical heating extruder from the charging aperture of second frequency-conversion electrical heating extruder, through secondary extrusion
Blank is discharged from second mould outlet of frequency-conversion electrical heating extruder;
4th, three extruding of blank
Its outlet of fixed installation one is slot or square on the 3rd discharging opening of frequency-conversion electrical heating extruder
The mould in hole, adjusts the 3rd operating temperature of frequency-conversion electrical heating extruder, reaches 120 to 130 DEG C, will be through secondary extrusion
Blank be continuously added in the 3rd frequency-conversion electrical heating extruder from the charging aperture of the 3rd frequency-conversion electrical heating extruder, through three times
The blank of extruding is discharged from the 3rd mould outlet of frequency-conversion electrical heating extruder;
5th, four extruding of blank
Its outlet of fixed installation one is the mould of slot, peace on the 4th discharging opening of frequency-conversion electrical heating extruder
The length of the slot outlet of the mould on the 4th discharging opening of frequency-conversion electrical heating extruder is more than or equal to installation
The length of slot or the square hole outlet of the mould on the 3rd discharging opening of frequency-conversion electrical heating extruder, width is small
In the width that the slot or square hole of the mould on the 3rd discharging opening of frequency-conversion electrical heating extruder are exported,
Adjust the 4th operating temperature of frequency-conversion electrical heating extruder, reach 120 to 130 DEG C, will through three times extruding blanks from
The charging aperture of the 4th frequency-conversion electrical heating extruder is continuously added in the 4th frequency-conversion electrical heating extruder, through four bases of extruding
Expect from the 4th mould outlet discharge of frequency-conversion electrical heating extruder, as the curing billot long with rectangular cross section;
6th, cut
Billot long will be cured to cut into the bar strip for requiring length;
7th, crimp and knot
Band material is curled into it is cylindric, and by its two ends knot, as knot aggregate;
8th, dry
Knot aggregate is dried or dried, the artificial knot bone of pets is obtained.
Embodiment 1
Prepare that the artificial knot bone of pets is raw materials used and its weight:
Cornstarch 4.5kg, wheaten starch 3kg, maltodextrin 400g, modified corn starch 400g, sweet potato powder 160g, Hu
Carrot powder 130g, oxhide gelatin 900g, glycerine 900g, caramel colorant 1.5g, curcumin 4g, D-sorbite 900g, potassium sorbate 4g,
Agar 20g, salt 35g and essence 25g, use pure water 2.5kg.
Embodiment 2
Prepare that the artificial knot bone of pets is raw materials used and its weight:
Cornstarch 5kg, wheaten starch 3.3kg, maltodextrin 500g, modified corn starch 500g, sweet potato powder 170g, Hu
Carrot powder 140g, oxhide gelatin 1kg, glycerine 1kg, caramel colorant 2g, curcumin 5g, D-sorbite 1kg, potassium sorbate 5g, agar
25g, salt 40g and essence 30g, use pure water 3kg.
Embodiment 3
Prepare that the artificial knot bone of pets is raw materials used and its weight:
Cornstarch 5.5kg, wheaten starch 3.6kg, maltodextrin 600g, modified corn starch 600g, sweet potato powder 180g,
Carrot meal 150g, oxhide gelatin 1.1kg, glycerine 1.1kg, caramel colorant 2.5g, curcumin 6g, D-sorbite 1.1kg, sorbic acid
Potassium 6g, agar 30g, salt 45g and essence 35g, use pure water 3.5kg.
By the description of above-described embodiment, those skilled in the art is to the artificial knot bone system of pets of the invention
Preparation Method and the artificial knot bone of pets have and clear intactly understand.Foregoing description in order that those skilled in the art more
The feature and advantage of the artificial knot bone preparation method of pets of the invention and the artificial knot bone of pets are understood well, not to this
The artificial knot bone of the artificial knot bone preparation method of pets and pets of invention constitutes any limitation.
Claims (1)
1. a kind of artificial knot bone preparation method of pets, is made up of following sequential steps:
First, prepared by blank
By the weight portion of cornstarch 5, the weight portion of wheaten starch 3.3, the weight portion of maltodextrin 0.5, the weight of modified corn starch 0.5
Part, the weight portion of sweet potato powder 0.17, the weight portion of carrot meal 0.14, the weight portion of xanthans 1, the weight portion of glycerine 1, caramel colorant 0.002
Weight portion, the weight portion of curcumin 0.005, the weight portion of D-sorbite 1, the weight portion of potassium sorbate 0.005, the weight portion of agar 0.025,
The weight portion of salt 0.040 and the weight portion of essence 0.030, are put into tank diameter, and the pure water of 3 weight portions is added while stirring, are stirred
The time is mixed for 15 to 25 minutes, blank is obtained;
Cornstarch, its production technology is sequentially as follows:
(1) cleaning procedure
For washing corn particle and removing the impurity in corn particle;
(2) operation is soaked
For disperseing corn protein net to be disperseed, the mechanical strength of corn particle is reduced, be in corn starch granules free
State;
(3) one-level broken process
Between entering the dynamic of double wedge, the fixed-tooth plate of one-level degerming mill into the corn particle after immersion, be broken into by corn fragment,
Belt leather corn embryosperm coarse grain, Corn Crude that is larger and being constituted compared with Corn cot, maize germ, corn protein and cornstarch
Slurry;
(4) one-level germ separation is dried
Corn Crude slurry enters one-level plumule cyclone separator, the corn fragment being separated, belt leather corn embryosperm coarse grain, larger jade
The suspension of rice cot, corn protein and cornstarch enters two grades of degerming mills, the maize germ being separated and smaller jade
The suspension discharge cyclone hydraulic separators of rice cot;
(5) two-stage crushing operation
Corn fragment, belt leather corn embryosperm coarse grain, larger corn cot, corn protein and the cornstarch being separated it is outstanding
Supernatant liquid enters between the dynamic of the double wedge of two grades of degerming mills, fixed-tooth plate, is broken into by belt leather corn embryosperm particulate, compared with Corn skin
The corn screened stock of shell, maize germ, corn protein and cornstarch composition;
(6) two grades of germ separations are dried
Corn screened stock enters two grades of plumule cyclone separators, belt leather corn embryosperm particulate, corn protein and the jade being separated
The suspension discharge cyclone hydraulic separators of rice starch, it is into force (forcing) pump, the maize germ being separated and outstanding compared with Corn cot
Supernatant liquid discharges cyclone hydraulic separators;
(7) fiber is separated with corn protein and starch
The suspension of belt leather corn embryosperm particulate, corn protein and cornstarch is sprayed to certain radian by force (forcing) pump
Spill compass screen surface, belt leather corn embryosperm particulate hits and is split on wedge grating sharp edge, as corn protein and cornstarch
And zein fiber fine slag, the suspension of corn protein and cornstarch turns into screenings by screen slot, into compression pump, and it is beautiful
Rice fiber fine slag then turns into oversize from the end outflow of compass screen surface;
(8) corn protein and starch separation
The suspension of corn protein and cornstarch is sent into cyclone by compression pump, the corn starch suspension row being separated
Go out cyclone, the corn protein suspension discharge cyclone being separated;
(9) starch dehydrating is dried
Corn starch suspension removes large quantity of moisture through centrifugal dehydration, then through pneumatic conveying drying, the corn that 90 to 100 mesh are obtained forms sediment
Powder;
Cornstarch is containing 88 to 92% starch, 6 to 10% protein, 0.5 to 10% fat, dietary fiber, vitamin
B2, E and mineral matter and micro- phosphorus, selenium, calcium, iron;
Wheaten starch, its production technology order is as follows:
(1) cleaning procedure
For removing the impurity in wheat particle;
(2) wheat wetting operation
Impurity for further removing the impurity in wheat particle and wheat surface attachment, into net wheat bin;
(3) powder operation processed
1st, wheat is crushed
Wheat enters shelling from net wheat bin, is ground into and is made up of wheat skin, belt leather endosperm, wheat germ breast, wheat germ and thick wheat starch
Mixed material, into cleaning-sorting machine;
2nd, mixed material is separated
Mixed material enters in wheat flour purifier, and wheat skin, belt leather endosperm, wheat germ breast, wheat germ and thick wheat starch are separated, and wheat skin enters
Tail rolls, belt leather endosperm enters sizing, and the newborn and thick wheat starch of wheat germ enters reduction, and wheat germ is removed;
3rd, belt leather endosperm is crushed
Belt leather endosperm enters in sizing, and endosperm is peeled off from wheat skin, obtains wheat skin, wheat germ breast and thick wheat starch, returns to wheat flour purifier;
4th, wheat germ breast and thick wheat starch are crushed
The newborn and thick wheat starch of wheat germ enters in reduction, pulverized wheat starch and the wheat bran bits for obtaining 100 to 120 mesh;
5th, wheat starch is separated with wheat bran bits
Wheat starch and wheat bran bits fall into vibratory sieve, and screenings is wheaten starch, and oversize is considered to be worth doing for wheat bran;
6th, wheat bran bits are crushed
Wheat bran is considered to be worth doing by tail rolls and wheat skin is crushed, obtain wheat bran skin and thick wheat starch;
7th, wheat bran skin is separated with thick wheat starch
Wheat bran skin and thick wheat starch fall into vibratory sieve, and screenings is thick wheat starch, and oversize is wheat bran skin, then, makes thick Mai Dian
Powder is returned in reduction;
Wheaten starch containing 63 to 72% starch, 7 to 15% protein, 6 to 13% mucedin, 4.5 to 5.0% it is non-
Starch-polysaccharides, 0.8 to 1.0% fat, cellulose, vitamin B1, B2 and mineral matter and microelements of calcium, phosphorus, magnesium, iron;
Sweet potato powder, its production technology order is as follows:
(1) cleaning procedure
Fresh sweet potatoes are put into potato washer and are cleaned up with water;
(2) paste producing operation
Fresh sweet potatoes after being cleaned using Paste mill grind to form paste, and the granularity of paste is 20 to 90 mesh, and sweet potato paste is obtained;
(3) filter for the first time
First time filtering is carried out to sweet potato paste by 30 to 60 mesh sieves, oversize is otherwise utilized, screenings is thick sweet potato powder;
(4) filter for second
Thick sweet potato powder after first time is filtered mixes with water, and second filtering, oversize are carried out by 80 to 90 mesh sieves
Otherwise utilized, screenings is thin sweet potato powder;
(5) precipitate
By in thin sweet potato powder feeding stillpot, precipitate 12 to 14 hours, the supernatant in stillpot can be used to filter for the first time;
6th, it is dehydrated
The thin sweet potato powder that will be obtained after precipitation tank for precipitation is put into all bags with micro through hole of its each surface, is in bag outstanding
State is hung, the water in thin sweet potato powder is discharged through micropore;
(7) dry
When being discharged from the micropore of bag without water, thin sweet potato powder is poured out from bag, the sweet potato powder of 80 to 90 mesh is obtained after drying;
Sweet potato powder is containing 96.5% starch, 3.2% protein, 0.1% fat, dietary fiber, vitamin A, B1, B2, E, C
With mineral matter and trace elements of selenium, manganese, phosphorus;
2nd, blank First Extrusion
The operating temperature of First frequency-conversion electrical heating extruder is adjusted, 120 to 130 DEG C are reached, blank is become from First
The charging aperture of frequency electrical heating extruder is continuously added in First frequency-conversion electrical heating extruder, through the blank of First Extrusion from first
The discharging opening discharge of platform frequency-conversion electrical heating extruder;
3rd, blank secondary extrusion
Its outlet of fixed installation one is circular hole or the mould of conical bore on second discharging opening of frequency-conversion electrical heating extruder, is adjusted
The operating temperature of whole second frequency-conversion electrical heating extruder, reaches 120 to 130 DEG C, by through the blank of First Extrusion from
The charging aperture of two frequency-conversion electrical heating extruders is continuously added in second frequency-conversion electrical heating extruder, through the blank of secondary extrusion
From second mould outlet discharge of frequency-conversion electrical heating extruder;
4th, three extruding of blank
Its outlet of fixed installation one is slot or square hole on the 3rd discharging opening of frequency-conversion electrical heating extruder
Mould, adjusts the 3rd operating temperature of frequency-conversion electrical heating extruder, 120 to 130 DEG C is reached, by through the base of secondary extrusion
Expect to be continuously added in the 3rd frequency-conversion electrical heating extruder from the charging aperture of the 3rd frequency-conversion electrical heating extruder, through three extruding
Blank from the mould outlet discharge of the 3rd frequency-conversion electrical heating extruder;
5th, four extruding of blank
Its outlet of fixed installation one is the mould of slot on the 4th discharging opening of frequency-conversion electrical heating extruder, is arranged on
The length of the slot outlet of the mould on the 4th discharging opening of frequency-conversion electrical heating extruder is more than or equal to being arranged on the
The length of slot or the square hole outlet of the mould on three discharging openings of frequency-conversion electrical heating extruder, width is less than peace
The width of slot or the square hole outlet of the mould on the 3rd discharging opening of frequency-conversion electrical heating extruder, adjustment
4th operating temperature of frequency-conversion electrical heating extruder, reaches 120 to 130 DEG C, by through three blanks of extruding from the 4th
The charging aperture of platform frequency-conversion electrical heating extruder is continuously added in the 4th frequency-conversion electrical heating extruder, through four times extruding blanks from
The 4th mould outlet discharge of frequency-conversion electrical heating extruder, as the curing billot long with rectangular cross section;
6th, cut
Billot long will be cured to cut into the bar strip for requiring length;
7th, crimp and knot
Band material is curled into column, and its two ends is knotted, as knot aggregate;
8th, dry
Knot aggregate is dried or dried, the artificial knot bone of pets is obtained.
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US7976884B2 (en) * | 2003-08-01 | 2011-07-12 | Nestec Ltd. | Edible animal chew toy |
CN101548720A (en) * | 2008-04-02 | 2009-10-07 | 冷博 | Pet food for inhibiting appetite |
CN101946870A (en) * | 2010-09-30 | 2011-01-19 | 陈祖熙 | Linking type appliance for chewing scaling leatherblock bone, pet edible outer sphere material and pet edible outer sphere material processing method |
CN102258143A (en) * | 2011-08-09 | 2011-11-30 | 烟台中宠食品有限公司 | Chew pet food and production process thereof |
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