CN104516320A - Convey control system and convey method - Google Patents
Convey control system and convey method Download PDFInfo
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- CN104516320A CN104516320A CN201310451691.2A CN201310451691A CN104516320A CN 104516320 A CN104516320 A CN 104516320A CN 201310451691 A CN201310451691 A CN 201310451691A CN 104516320 A CN104516320 A CN 104516320A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/046—Handling workpieces or tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The invention discloses a convey control system and convey method; the convey control system comprises a total control machine respectively in communication connection with a first loading device, a second processing device, a third processing device, and a fourth processing device, and the total control machine controls running states of the said devices; the first loading device processes a workpiece and conveys the workpiece to the second processing device, the second processing device reprocesses the workpiece and convey the workpiece to the third processing device, the third processing device processes the workpiece thirdly and conveys the workpiece to the fourth processing device, and the fourth processing device processes the workpiece fourthly and unloads the workpiece; the system is clear in control frame, reasonable in scheduling strategy, production line reconstruction and upgrading are convenient, thus improving system maneuverability and safety, reducing inconvenience brought by program modification of changed process flow, realizing intelligentize processing, and improving workpiece processing efficiency and accuracy.
Description
Technical field
The present invention relates to a kind of carrying control system for bearing machining and method for carrying thereof.
Background technology
The control structure of the lathe loading and unloading carrying control system of existing bearing machining factory is that single control center controls separate unit mechanical arm.Dispatch between equipment and realized alternately by I/O signal.Its shortcoming is: between equipment, scheduling mode is complicated, is unfavorable for improvement of manufacturing line.The coordination of each equipment of whole bearing machining production line relies on the I/O between All Control Center mutual completely.Once improvement of manufacturing line, signal wiring all needs change.Modularization and substitutability are not strong, and could terminate waiting status after only receiving settling signal, work pieces process beat is long.Adopt the programming language programming of the control center such as ladder diagram, process flow diagram, procedure quantity is larger.Because scheduling is realized by control center, once want modification and processing technique, whole system many motors control central program needs to redesign, and implements comparatively difficulty, lacks ipc monitor, be unfavorable for grasping system running state in real time.How the monitoring of existing loading and unloading system is realized by teach box or touch-screen, monitoring dispersion and monitoring project is limited, only to mechanical hand run location, the information such as whether to collide has corresponding display, and to other information, as less in the monitoring such as machine tool state, processing work yield.Visible, prior art also needs to improve and development.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of carrying control system for bearing machining and method for carrying thereof, so that realize improvement of manufacturing line and upgrading, increase operability and the security of system.
For solving the problems of the technologies described above, technical solution of the present invention comprises:
A kind of carrying control system, it comprises master control machine, and wherein, described master control machine communicates to connect, for controlling the running status of said apparatus with the first feeding device, the second processing unit (plant), the 3rd processing unit (plant), the 4th processing unit (plant) respectively; Described first feeding device will be transferred to described second processing unit (plant) after work pieces process, described second processing unit (plant) is transferred to described 3rd processing unit (plant) to after workpiece reprocessing, described 3rd processing unit (plant) is transferred to described 4th processing unit (plant) to after workpiece third time processing, and described 4th processing unit (plant) carries out the rear blanking of the 4th processing to workpiece.
Described carrying control system, wherein, described first feeding device comprises the first mechanical arm, the first switch board, feeding platform, the first lathe, the first turning-over station and the first teach box, described first switch board communicates to connect with described first mechanical arm, described first lathe, described first teach box respectively, described first switch board, described first turning-over station all communicate to connect with described master control machine, and described feeding platform is communicated to connect by the first frequency converter and described first switch board.
Described carrying control system, wherein, described second processing unit (plant) comprises the second mechanical arm, the second switch board, measuring machine, the second lathe, the second turning-over station, gets rid of material platform and the second teach box, described second switch board communicates to connect with described second mechanical arm, described measuring machine, described second lathe and the second teach box respectively, described second switch board, described second turning-over station, described measuring machine, described in get rid of material platform all communicate to connect with described master control machine.
Described carrying control system, wherein, described 3rd processing unit (plant) comprises the 3rd mechanical arm, the 3rd switch board, localization machine, the first vertical machine, the 3rd turning-over station and the 3rd teach box, described 3rd switch board communicates to connect with the 3rd mechanical arm, described localization machine, described 3rd teach box respectively, and described 3rd switch board, described first vertical machine, described 3rd turning-over station all communicate to connect with described master control machine.
Described carrying control system, wherein, described 4th processing unit (plant) comprises the 4th mechanical arm, the 4th switch board, the second vertical machine, blanking turntable, beveler and the 4th teach box, described 4th switch board communicates to connect with described 4th mechanical arm, described second vertical machine, described 4th teach box respectively, described blanking turntable is communicated to connect by the second frequency converter and described 4th switch board, and described 4th switch board, described beveler all communicate to connect with described master control machine.
As described in the method for carrying of carrying control system, it comprises the following steps:
Master control machine controls the first feeding device and will be transferred to the second processing unit (plant) after work pieces process, described second processing unit (plant) is transferred to the 3rd processing unit (plant) to after workpiece reprocessing, described 3rd processing unit (plant) is transferred to the 4th processing unit (plant) to after workpiece third time processing, and described 4th processing unit (plant) carries out the rear blanking of the 4th processing to workpiece.
Described method for carrying, wherein, concrete also the comprising of above-mentioned steps: feeding platform material loading is ready, ready signal passes to the first switch board alternately, and described feeding platform partial information is passed to described master control machine in ethernet communication mode by described first switch board;
Described master control machine decides the first mechanical arm whether feeding according to described feeding platform information, if described first mechanical arm feeding, first lathe signal also passes to described master control machine by described first switch board simultaneously, and described master control machine judges whether described first lathe gets out processing work;
If described first lathe is ready to, then described master control machine controls described first switch board and performs the operation of processing to described first lathe blanking;
After described first switch board blowing operation terminates, described master control machine rejudges described feeding platform state, performs material loading again;
Described first machine tool processing workpiece and described first mechanical arm again feeding operate and synchronously carry out; When after process finishing, described first lathe sends process finishing signal to described master control machine, and described first mechanical arm of described master control machine control takes out the workpiece processed and is placed in the first turning-over station, enters subsequent processing.
Described method for carrying, wherein, concrete also the comprising of above-mentioned steps:
Status signal is passed to described master control machine by described first turning-over station, and described master control machine judges that whether described first turning-over station is ready;
As ready, described master control machine controls the second mechanical arm by the second switch board and oppositely captures the workpiece be placed in described first turning-over station; After crawl terminates, described master control machine judges whether the second lathe prepares processing; As described in the second lathe ready; Described master control machine then makes described second mechanical arm to described second lathe blowing, constantly detects the state of described first turning-over station simultaneously;
After described second mechanical arm blowing terminates, if described first turning-over station has been in material state, then described second mechanical arm has performed and has gone described first turning-over station feeding action, and after described second machine tooling terminates, described second mechanical arm performs and reloads;
Now, measuring machine passes through ethernet communication mode and the communication of described master control machine, after described second manipulator reloading action completes; Described master control machine is given an order to described measuring machine, requires that status signal is fed back to described master control machine by described measuring machine;
If described measuring machine is ready, then the measurement of described measuring machine put into by the workpiece that described second machine tooling completes by described second mechanical arm;
After workpiece is put well, described measuring machine starts to measure, and measurement result is passed to described master control machine; If workpiece is that certified products then enter subsequent processing; If workpiece is unacceptable product, then described master control machine makes described second mechanical arm be moved to by defective workpiece and gets rid of and expects that platform gets rid of material;
After as qualified in workpiece, whether described master control machine testing second turning-over station allows place work piece; As allowed, then described second mechanical arm captures qualified workpiece and is placed in described second turning-over station, then described second mechanical arm back and forth described first turning-over station feeding, and repeats above-mentioned steps.
Described method for carrying, wherein, concrete also the comprising of above-mentioned steps: whether described master control machine testing localization machine prepares location, if ready, described master control machine makes the workpiece in described second turning-over station of the 3rd mechanical arm crawl, is placed on described localization machine and positions;
After having located, described master control prow first detects the 3rd switch board running status, according to the software level priority Rule of judgment preset, judges whether feeding;
If be feeding, then the 3rd mechanical arm described in the order of described master control machine is from described localization machine feeding, detects the first vertical machine simultaneously and whether allows processing; If YES, then workpiece is put into described first vertical machine and is processed by described 3rd mechanical arm;
If now there is workpiece to be processed again in described localization machine, then described 3rd mechanical arm still captures the workpiece in described localization machine, and get back to home and wait, when after described first vertical machine process finishing, 3rd manipulator reloading described in the order of described master control machine, and the workpiece processed is placed in the 3rd turning-over station, enter subsequent processing.
Described method for carrying, wherein, concrete also the comprising of above-mentioned steps:
Described master control machine examination measures described 3rd turning-over station when having workpiece to place, the state of more described 4th processing unit (plant) simultaneously, and as priority allows, described in described master control machine, the 4th mechanical arm captures the workpiece in described 3rd turning-over station;
Simultaneously described master control machine testing second vertical machine state, if described second vertical machine allows processing, then workpiece is put into described second vertical machine and is processed by described 4th mechanical arm;
Whether described master control machine detects described 3rd turning-over station again has again workpiece to place, if any, then make described 4th mechanical arm feeding again, after described second vertical machine process finishing, described 4th mechanical arm reloads to described second vertical machine feeding;
And described master control machine judges workpiece whether chamfering; If beveler allows chamfering, then described master control machine makes described 4th mechanical arm put into described beveler carry out chamfering by changing the workpiece machined; The state of described master control machine testing blanking turntable, if run blanking, then the workpiece after described master control machine makes described 4th mechanical arm capture chamfering is put into described blanking turntable and carries out blanking.
A kind of carrying control system for bearing machining provided by the invention and method for carrying thereof, adopt the frame mode of master control machine, the first feeding device, the second processing unit (plant), the 3rd processing unit (plant) and the 4th processing unit (plant), it is clear that it controls framework, scheduling strategy is more reasonable, be convenient to realize improvement of manufacturing line and upgrading, add operability and the security of system, decrease technological process and change the inconvenience that modification of program is brought, achieve intelligent machining, improve the efficiency to work pieces process and degree of accuracy.
Accompanying drawing explanation
Fig. 1 is the framed structure schematic diagram carrying control system in the present invention.
Embodiment
The invention provides a kind of carrying control system and method for carrying thereof, for making object of the present invention, technical scheme and effect clearly, clearly, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
The invention provides a kind of carrying control system, as shown in Figure 1, it comprises master control machine 1, and described master control machine 1 can adopt the technology type such as central controller, computing machine.Wherein, described master control machine 1 is communicated to connect, for controlling the running status of said apparatus with the first feeding device 2, second processing unit (plant) 3, the 3rd processing unit (plant) 4, the 4th processing unit (plant) 5 respectively by Ethernet switch 32; Described first feeding device 2 will be transferred to described second processing unit (plant) 3 after work pieces process, described 3rd processing unit (plant) 4 is transferred to after the 3 pairs of workpiece reprocessing of described second processing unit (plant), be transferred to described 4th processing unit (plant) 5 after the third time processing of described 3rd processing unit (plant) 4 pairs of workpiece, described 4th processing unit (plant) 5 pairs of workpiece carry out the rear blanking of the 4th processing.
More detailed is, described first feeding device 2 comprises the first mechanical arm 6, first switch board 7, feeding platform 8, first lathe 9, first turning-over station 10 and the first teach box 11, described first switch board 7 communicates to connect with described first mechanical arm 6, described first lathe 9, described first teach box 11 respectively, described first switch board 7, described first turning-over station 10 all communicate to connect with described master control machine 1, described feeding platform 8 is communicated to connect with described first switch board 7 by the first frequency converter 12, is completed the operation of the first operation by the cooperation of all parts.
In a further preferred embodiment, described second processing unit (plant) 3 comprises the second mechanical arm 13, second switch board 14, measuring machine 15, second lathe 16, second turning-over station 17, gets rid of material platform and the second teach box 18, described second switch board 14 communicates to connect with described second mechanical arm 13, described measuring machine 15, described second lathe 16 and the second teach box 18 respectively, described second switch board 14, described second turning-over station 17, described measuring machine 15, described in get rid of material platform all communicate to connect with described master control machine 1, completed the operation of the second operation by the cooperation of all parts.
Further, described 3rd processing unit (plant) 4 comprises the 3rd mechanical arm 19, 3rd switch board 20, localization machine 21, first vertical machine 22, 3rd turning-over station 23 and the 3rd teach box 24, described 3rd switch board 20 respectively with described 3rd mechanical arm 19, described 3rd teach box 24 communicates to connect, described localization machine 21 is communicated to connect with described 3rd switch board 20 by the second frequency converter 33, described 3rd switch board 20, described first vertical machine 22, described 3rd turning-over station 23 all communicates to connect with described master control machine 1, the operation of the 3rd operation is completed by the cooperation of all parts.
In a further preferred embodiment, described 4th processing unit (plant) 5 comprises the 4th mechanical arm 25, 4th switch board 26, second vertical machine 27, blanking turntable 28, beveler 29 and the 4th teach box 30, described 4th switch board 26 respectively with described 4th mechanical arm 25, described second vertical machine 27, described 4th teach box 30 communicates to connect, described blanking turntable 28 is communicated to connect with described 4th switch board 26 by the 3rd frequency converter 31, described 4th switch board 26, described beveler 29 all communicates to connect with described master control machine 1, the operation of the 4th operation is completed by the cooperation of all parts, complete the processing to workpiece.
Described first mechanical arm 6, described second mechanical arm 13, described 3rd mechanical arm 19 and described 4th mechanical arm 25 are the mechanical arm of energy three-dimensional motion.Known by foregoing description, master control machine is adopted to communicate to connect with corresponding switch board, the operation of corresponding processing unit (plant) is being controlled by corresponding switch board, make operation frame more clear, only need transform master control machine and multiple switch board or upgrade, just achieve transformation and the upgrading of whole production line, save the operating cost of enterprise.
Present invention also offers a kind of as described in the method for carrying of carrying control system, it comprises the following steps:
Master control machine 1 controls the first feeding device 2 and will be transferred to the second processing unit (plant) 3 after work pieces process, the 3rd processing unit (plant) 4 is transferred to after the 3 pairs of workpiece reprocessing of described second processing unit (plant), be transferred to the 4th processing unit (plant) 5 after the third time processing of described 3rd processing unit (plant) 4 pairs of workpiece, described 4th processing unit (plant) 5 pairs of workpiece carry out the rear blanking of the 4th processing.
More specifically, method of the present invention specifically comprises following four operations:
First operation:
Feeding platform 8 material loading is ready, and ready signal passes to the first switch board 7 alternately, and described feeding platform 8 partial information is passed to described master control machine 1 in ethernet communication mode by described first switch board 7;
Described master control machine 1 decides the first mechanical arm 6 whether feeding according to described feeding platform 8 information, if described first mechanical arm 6 feeding, first lathe 9 signal also passes to described master control machine 1 by described first switch board 7 simultaneously, and described master control machine 1 judges whether described first lathe 9 gets out processing work;
If described first lathe 9 is ready to, then described master control machine 1 controls described first switch board 7 and performs the operation of processing to described first lathe 9 blanking;
After described first switch board 7 blowing operation terminates, described master control machine 1 rejudges described feeding platform 8 state, performs material loading again;
Described first lathe 9 processing work and described first mechanical arm 6 again feeding operate and synchronously carry out; When after process finishing, described first lathe 9 sends process finishing signal to described master control machine 1, and described master control machine 1 controls described first mechanical arm 6 and takes out the workpiece processed and be placed in the first turning-over station 10, enters subsequent processing.
Second operation:
Then, enter the second operation, status signal is passed to described master control machine 1 by described first turning-over station 10, and described master control machine 1 judges that whether described first turning-over station 10 is ready;
As ready, described master control machine 1 controls the second mechanical arm 13 by the second switch board 14 and oppositely captures the workpiece be placed in described first turning-over station 10; After crawl terminates, described master control machine 1 judges whether the second lathe 16 prepares processing; As described in the second lathe 16 ready, 1, described master control machine makes described second mechanical arm 13 to described second lathe 16 blowing, detects the state of described first turning-over station 10 simultaneously constantly;
After described second mechanical arm 13 blowing terminates, if described first turning-over station 10 has been in material state, then described second mechanical arm 13 performs and goes described first turning-over station 10 feeding action, and after described second lathe 16 process finishing, described second mechanical arm 13 performs and reloads;
Now, measuring machine 15, by ethernet communication mode and the communication of described master control machine 1, reloads after action completes until described second mechanical arm 13; Described master control machine 1 is given an order to described measuring machine 15, requires that status signal is fed back to described master control machine 1 by described measuring machine 15;
If described measuring machine 15 is ready, then the workpiece that described second lathe 16 machines is put into described measuring machine 15 and is measured by described second mechanical arm 13;
After workpiece is put well, described measuring machine 15 starts to measure, and measurement result is passed to described master control machine 1; If workpiece is that certified products then enter subsequent processing; If workpiece is unacceptable product, then described master control machine 1 makes described second mechanical arm 13 be moved to by defective workpiece and gets rid of and expects that platform gets rid of material;
After as qualified in workpiece, described master control machine 1 detects the second turning-over station 17 and whether allows place work piece; As allowed, then described second mechanical arm 13 captures qualified workpiece and is placed in described second turning-over station 17, then described second mechanical arm 13 back and forth described first turning-over station 10 feeding, and repeats above-mentioned steps.
3rd operation:
Then enter the 3rd operation, whether described master control machine 1 detection and location machine 21 prepares location, if ready, described master control machine 1 makes the 3rd mechanical arm 19 capture workpiece in described second turning-over station 17, is placed on described localization machine 21 and positions;
After having located, first described master control machine 1 detects the 3rd switch board 20 running status, according to the software level priority Rule of judgment preset, judges whether feeding;
If be feeding, then described master control machine 1 orders described 3rd mechanical arm 20 from localization machine 21 feeding, detects the first vertical machine 22 simultaneously and whether allows processing; If YES, then workpiece is put into described first vertical machine 22 and is processed by described 3rd mechanical arm 20;
If now there is workpiece to be processed again in described localization machine 21, then described 3rd mechanical arm 19 still captures the workpiece in described localization machine 21, and get back to home and wait, when after described first vertical machine 22 process finishing, described master control machine 1 orders described 3rd mechanical arm 19 to reload, and the workpiece processed is placed in the 3rd turning-over station 23, enter subsequent processing.
4th operation:
Then, enter the 4th operation, when described master control machine 1 detects that described 3rd turning-over station 23 has workpiece to place, the state of more described 4th processing unit (plant) 5 simultaneously, as priority allows, the 4th mechanical arm 25 described in described master control machine 1 captures the workpiece in described 3rd turning-over station 23;
Simultaneously described master control machine 1 detects the second vertical machine 27 states, if described second vertical machine 27 allows processing, then workpiece is put into described second vertical machine 27 and processed by described 4th mechanical arm 25;
Whether described master control machine 1 detects described 3rd turning-over station 23 again has again workpiece to place, if any, then make described 4th mechanical arm 25 feeding again, after described second vertical machine 27 process finishing, described 4th mechanical arm 25 reloads to described second vertical machine 27 feeding;
And described master control machine 1 judges workpiece whether chamfering; If beveler 29 allows chamfering, then described master control machine 1 makes described 4th mechanical arm 25 put into described beveler 29 carry out chamfering by changing the workpiece machined; Described master control machine 1 detects the state of blanking turntable 28, if run blanking, then the workpiece after described master control machine 1 makes described 4th mechanical arm 25 capture chamfering is put into described blanking turntable 28 and carries out blanking.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. carry a control system, it comprises master control machine, it is characterized in that, described master control machine communicates to connect, for controlling the running status of said apparatus with the first feeding device, the second processing unit (plant), the 3rd processing unit (plant), the 4th processing unit (plant) respectively; Described first feeding device will be transferred to described second processing unit (plant) after work pieces process, described second processing unit (plant) is transferred to described 3rd processing unit (plant) to after workpiece reprocessing, described 3rd processing unit (plant) is transferred to described 4th processing unit (plant) to after workpiece third time processing, and described 4th processing unit (plant) carries out the rear blanking of the 4th processing to workpiece.
2. carrying control system according to claim 1, it is characterized in that, described first feeding device comprises the first mechanical arm, the first switch board, feeding platform, the first lathe, the first turning-over station and the first teach box, described first switch board communicates to connect with described first mechanical arm, described first lathe, described first teach box respectively, described second switch board, described first turning-over station all communicate to connect with described master control machine, and described feeding platform is communicated to connect by the first frequency converter and described first switch board.
3. carrying control system according to claim 1, it is characterized in that, described second processing unit (plant) comprises the second mechanical arm, the second switch board, measuring machine, the second lathe, the second turning-over station, gets rid of material platform and the second teach box, described second switch board communicates to connect with described second mechanical arm, described measuring machine, described second lathe, the second teach box respectively, described first switch board, described second turning-over station, described measuring machine, described in get rid of material platform all communicate to connect with described master control machine.
4. carrying control system according to claim 1, it is characterized in that, described 3rd processing unit (plant) comprises the 3rd mechanical arm, the 3rd switch board, localization machine, the first vertical machine, the 3rd turning-over station and the 3rd teach box, described 3rd switch board communicates to connect with the 3rd mechanical arm, described localization machine, described 3rd teach box respectively, and described 3rd switch board, described first vertical machine, described 3rd turning-over station all communicate to connect with described master control machine.
5. carrying control system according to claim 1, it is characterized in that, described 4th processing unit (plant) comprises the 4th mechanical arm, the 4th switch board, the second vertical machine, blanking turntable, beveler and the 4th teach box, described 4th switch board communicates to connect with described 4th mechanical arm, described second vertical machine, described 4th teach box respectively, described blanking turntable is communicated to connect by the second frequency converter and described 4th switch board, and described 4th switch board, described beveler all communicate to connect with described master control machine.
6. carry a method for carrying for control system as claimed in claim 1, it comprises the following steps:
Master control machine controls the first feeding device and will be transferred to the second processing unit (plant) after work pieces process, described second processing unit (plant) is transferred to the 3rd processing unit (plant) to after workpiece reprocessing, described 3rd processing unit (plant) is transferred to the 4th processing unit (plant) to after workpiece third time processing, and described 4th processing unit (plant) carries out the rear blanking of the 4th processing to workpiece.
7. method for carrying according to claim 6, it is characterized in that, concrete also the comprising of above-mentioned steps: feeding platform material loading is ready, ready signal passes to the first switch board alternately, and described feeding platform partial information is passed to described master control machine in ethernet communication mode by described first switch board;
Described master control machine decides the first mechanical arm whether feeding according to described feeding platform information, if described first mechanical arm feeding, first lathe signal also passes to described master control machine by described first switch board simultaneously, and described master control machine judges whether described first lathe gets out processing work;
If described first lathe is ready to, then described master control machine controls described first switch board and performs the operation of processing to described first lathe blanking;
After described first switch board blowing operation terminates, described master control machine rejudges described feeding platform state, performs material loading again;
Described first machine tool processing workpiece and described first mechanical arm again feeding operate and synchronously carry out; When after process finishing, described first lathe sends process finishing signal to described master control machine, and described first mechanical arm of described master control machine control takes out the workpiece processed and is placed in the first turning-over station, enters subsequent processing.
8. method for carrying according to claim 7, is characterized in that, concrete also the comprising of above-mentioned steps:
Status signal is passed to described master control machine by described first turning-over station, and described master control machine judges that whether described first turning-over station is ready;
As ready, described master control machine controls the second mechanical arm by the second switch board and oppositely captures the workpiece be placed in described first turning-over station; After crawl terminates, described master control machine judges whether the second lathe prepares processing; As described in the second lathe ready; Described master control machine then makes described second mechanical arm to described second lathe blowing, constantly detects the state of described first turning-over station simultaneously;
After described second mechanical arm blowing terminates, if described first turning-over station has been in material state, then described second mechanical arm has performed and has gone described first turning-over station feeding action, and after described second machine tooling terminates, described second mechanical arm performs and reloads;
Now, measuring machine passes through ethernet communication mode and the communication of described master control machine, after described second manipulator reloading action completes; Described master control machine is given an order to described measuring machine, requires that status signal is fed back to described master control machine by described measuring machine;
If described measuring machine is ready, then the measurement of described measuring machine put into by the workpiece that described second machine tooling completes by described second mechanical arm;
After workpiece is put well, described measuring machine starts to measure, and measurement result is passed to described master control machine; If workpiece is that certified products then enter subsequent processing; If workpiece is unacceptable product, then described master control machine makes described second mechanical arm be moved to by defective workpiece and gets rid of and expects that platform gets rid of material;
After as qualified in workpiece, whether described master control machine testing second turning-over station allows place work piece; As allowed, then described second mechanical arm captures qualified workpiece and is placed in described second turning-over station, then described second mechanical arm back and forth described first turning-over station feeding, and repeats above-mentioned steps.
9. method for carrying according to claim 8, it is characterized in that, concrete also the comprising of above-mentioned steps: whether described master control machine testing localization machine prepares location, if ready, described master control machine makes the workpiece in described second turning-over station of the 3rd mechanical arm crawl, is placed on described localization machine and positions;
After having located, described master control prow first detects the 3rd switch board running status, according to the software level priority Rule of judgment preset, judges whether feeding;
If be feeding, then the 3rd mechanical arm described in the order of described master control machine is from described localization machine feeding, detects the first vertical machine simultaneously and whether allows processing; If YES, then workpiece is put into described first vertical machine and is processed by described 3rd mechanical arm;
If now there is workpiece to be processed again in described localization machine, then described 3rd mechanical arm still captures the workpiece in described localization machine, and get back to home and wait, when after described first vertical machine process finishing, 3rd manipulator reloading described in the order of described master control machine, and the workpiece processed is placed in the 3rd turning-over station, enter subsequent processing.
10. method for carrying according to claim 9, is characterized in that, concrete also the comprising of above-mentioned steps:
Described master control machine examination measures described 3rd turning-over station when having workpiece to place, the state of more described 4th processing unit (plant) simultaneously, and as priority allows, described in described master control machine, the 4th mechanical arm captures the workpiece in described 3rd turning-over station;
Simultaneously described master control machine testing second vertical machine state, if described second vertical machine allows processing, then workpiece is put into described second vertical machine and is processed by described 4th mechanical arm;
Whether described master control machine detects described 3rd turning-over station again has again workpiece to place, if any, then make described 4th mechanical arm feeding again, after described second vertical machine process finishing, described 4th mechanical arm reloads to described second vertical machine feeding;
And described master control machine judges workpiece whether chamfering; If beveler allows chamfering, then described master control machine makes described 4th mechanical arm put into described beveler carry out chamfering by changing the workpiece machined; The state of described master control machine testing blanking turntable, if run blanking, then the workpiece after described master control machine makes described 4th mechanical arm capture chamfering is put into described blanking turntable and carries out blanking.
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