CN104512594A - 用于运输和储存的装置和方法 - Google Patents
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Abstract
本发明涉及一种用于运输和储存的装置和方法。提供了一种轴颈运输和储存装置,其用于粉碎机轴颈组件的移动、运输和储存。装置包括基部和框架,该框架从基部延伸,限定成形的构造,以支承至少粉碎机轴颈组件的一部分。
Description
技术领域
本公开涉及一种用于机械装置的运输和储存装置,并且更特别地,涉及用于粉碎机或粉碎机轴颈组件的运输和储存装置。
背景技术
典型地,为了容易装运至制造设施用于维修活动,需要拆卸粉碎机或其部分,诸如轴颈组件。一旦维修活动完成,则拆卸的轴颈组件以拆卸的形式从制造设施运输至客户现场。一旦运输至客户现场,则轴颈组件重新组装用于利用,或者如果不需要,则直接储存在客户现场处。另外,在储存期间,组装的粉碎机和/或轴颈组件必须包含或填充有油以防止轴承腐蚀,
粉碎机和/或粉碎机轴颈组件的重复组装和拆卸是相当烦人且费时的过程,其要求显著的工时和因此显著的成本。此外,包含或填充有油的组装的粉碎机和粉碎机轴颈组件在移动、运输和/或储存期间需要显著的小心,带来了附加的成本。
因此,需要不要求用于移动、运输和/或储存的重复拆卸和重新组装的粉碎机和/或粉碎机轴颈组件。同样地,需要在移动、运输和/或储存期间没有漏油的包含或填充有油的粉碎机和/或粉碎机接头组件。
发明内容
本公开描述了一种用于移动、运输和/或储存粉碎机或其部分(诸如轴颈组件)的装置及其使用方法,其减少或消除了对粉碎机和/或粉碎机轴颈组件拆卸和重新组装用于其移动、运输和/或储存的当前需要。主题装置和方法同样防止或消除了粉碎机和/或粉碎机轴颈组件与此类移动、运输和/或储存相关联的漏油。就此而言,主题装置和方法减少了与粉碎机或粉碎机轴颈组件移动、运输和/或储存相关联的成本。出于清楚和简单起见,粉碎机或粉碎机部分(诸如轴颈组件)在下文中被简单地称为“轴颈组件”。主题装置和方法便于使用,有效地减少或消除了用于轴颈组件的移动、运输和/或储存的重复拆卸和重新组装,并且有效地避免了在移动、运输和/或储存期间的来自轴颈组件的漏油。
总之,主题装置和方法提供了在移动、运输和/或储存期间的轴颈组件的支承和保护,以防止对其的损坏。具体地说,主题装置和方法对于轴颈组件的移动、运输和/或储存是有用的,该轴颈组件包括轴颈组件轴、耳轴和轴颈开口盖,它们组装成形成单个单元,其包含或填充有流体(诸如油),以防止轴承腐蚀。
主题装置包括基部结构、框架结构,该框架结构在基部结构上延伸以限定成形的构造,其适合于支承至少轴颈组件的一部分,其中,轴颈组件轴以特别的方位支承在基部结构上。装置还包括多个第一搁置部件和第二搁置部件,它们延伸成与框架结构对准并间隔,以支承轴颈组件。具体地,多个第一搁置部件和框架结构组合地支承轴颈开口盖,并且多个第二搁置部件支承耳轴。主题装置的附加特征和优点将从以下描述和权利要求为显而易见的。
主题方法包括将轴颈组件布置在由基部结构、框架结构和多个第一搁置部件和第二搁置部件形成的装置内,该框架结构在基部结构上延伸以限定成形的构造,其适合于支承至少轴颈组件的一部分,其中轴颈组件轴沿特别的方位支承在基部结构上,该多个第一搁置部件和第二搁置部件延伸成与框架结构对准并间隔,以支承轴颈组件,将轴颈组件支承在装置内,以及沿防漏油的方位将轴颈组件轴支承在装置内,用于其稳定的移动、运输和储存。此外,根据该方法,组合地使用多个第一搁置部件和框架结构来支承轴颈开口盖,以及使用多个第二搁置部件来支承耳轴实现了其稳定的移动、运输和储存。主题方法的附加特征和优点将从以下描述和权利要求为显而易见的。
附图说明
进一步参照附图更详细地描述主题装置的优点和特征,其中同样的特征以同样的附图标记标识,并且其中:
图1是根据本公开的示例性实施例的运输和储存装置的透视侧视图;
图2A是装置和布置在其中用于移动、运输和/或储存的至少轴颈组件的一部分的侧视图;
图2B是装置和布置在其中用于移动、运输和/或储存的至少轴颈组件的一部分的后视图;并且
图2C是沿着图2B的A-A截取的、装置和布置在其中用于移动、运输和/或储存的至少轴颈组件的一部分的横截面图。
具体实施方式
图1至2A-C示出了主题运输和储存装置100的示例(在下文中被称为'装置100')。装置100对于粉碎机或粉碎机部分(诸如轴颈组件200)的移动、运输和/或储存是有用的。如先前在本文中提到的,出于清楚和简单起见,粉碎机或粉碎机部分(诸如轴颈组件)在下文中被简单地称为“轴颈组件200”。轴颈组件200可利用装置100方便且经济地移动、运输和/或储存。就此而言,适合于利用装置100移动、运输和/或储存的主题轴颈组件200包括轴颈组件轴210、耳轴220和轴颈开口盖230,它们各个组装在一起以形成单个单元。
对于轴颈组件200的移动、运输和/或储存有用的主题装置100包括基部结构120(还可被称为基部120)和框架结构130(还可被称为框架130),框架结构130从基部120延伸以限定支承至少组装的轴颈组件200的一部分的成形构造。
根据本公开的一个实施例,基部120包括基板122和设置在基板122上的一对间隔开的支承通道124。在本公开的一个实施例中,基部120可由碳素钢制作,以在轴颈组件200的移动、运输和/或储存期间提供足够的支承和强度。然而,在不背离本公开的范围的情况下,基部120可由任何其它材料制成,该任何其它材料对于意图由此携带的重量和使用持续时间具有足够的强度和耐用性,如本领域中已知的。
此外,框架130包括多个水平框架部件132和多个竖直框架部件138。多个水平和竖直框架部件132,138可由碳素钢杆制作,以向框架130提供对于意图由此携带的重量和使用持续时间的足够的支承和强度。然而,多个水平和竖直框架部件132,138可同样地由任何其它材料制成,该任何其它材料对于意图由此携带的重量和使用持续时间具有足够的强度和耐用性,如本领域中已知的。
一组多个水平框架部件132水平地布置,以形成上水平框架支承件134。类似地,另一组多个水平的部件132水平地布置,以形成下水平框架支承件136。此类上和下框架支承件134,136分别布置在水平平行的平面P1,P2中,相对于彼此以间隔的关系一个在另一个之上。在上框架支承件134和下框架支承件136之间,多个竖直框架部件132布置并联接于其,以形成框架130。竖直框架部件132可通过焊接、铆接、螺母-螺栓联接等联接于上水平框架支承件134和下水平框架支承件136。然而,此类联接可同样利用任何其它适合于主题重要性(weight)和目的的手段实现,如本领域中已知的。在一个实施例中,利用支承托架139来增加支承,以加强整个框架130。
由多个水平和竖直框架部件132,138形成的框架130具有支承轴颈组件200或至少其部分的形状。框架130可为正方形、矩形、平行四边形、四边形和任何其它类似成形的结构,其支承轴颈组件200或至少其部分,用于稳定的移动、运输和/或储存用途。在另一个示例性实施例中,框架130可由合适的技术(诸如模制、铸造等)单一地形成,以形成诸如上面公开的支承成形结构,以在移动、运输和/或储存期间支承轴颈组件200。用于此类单一形成的框架130的合适的材料包括例如碳素钢和相似的材料,其在强度和耐用性上对于意图由此携带的重量和使用持续时间是足够的,如本领域中已知的。
装置100还包括多个第一搁置部件140和第二搁置部件150,它们布置成从框架130延伸,以在轴颈组件200的移动、运输和/或储存期间将轴颈组件200支承在装置100中。多个第一搁置部件140从上水平框架支承件134延伸。在一个实施例中,多个第一搁置部件140可为竖直杆142。竖直杆142中的各个包括自由端144,其中成角度的支承突出部146设置在其上。在示例性实施例中,支承突出部146可与平面P3成大约45度至大约55度的角度A,以能够支承轴颈组件。
此外,多个第二搁置部件150布置成从上水平框架支承件134延伸。在一个实施例中,第二搁置部件150中的各个包括托架152。
多个第一搁置部件和第二搁置部件140,150背对背布置在上水平框架支承件134上,其中第一搁置部件140具有长度L1,其大于第二搁置部件150的长度L2。长度L1和L2可取决于具体的轴颈组件构造而变化。
装置100还可进一步包括多个提升附件160,其联接于框架130,用于移动装置100。在一个实施例中,提升附件160设在或固定于上水平框架支承件134。可选地,提升附件160可布置在框架130之上的任何期望位置处,该任何期望位置对于意图由此携带的重量、对于其使用持续时间和对于装置100的稳定提升和其它移动是足够的。
现在特别参照图2A至2C,组装的轴颈组件200可使用桥式起重机或相似的装备来稳定地定位在装置100内。就此而言,轴颈开口盖230定位成与轴颈开口盖230的凸缘表面230e和轴颈组件轴210的中心线CL成大约45o至大约55o的角度A1。轴颈组件200由此被装置100的第一搁置部件140和第二搁置部件150支承。更具体地,第一搁置部件150支承轴颈开口盖230的顶部升高部分230a,而第二搁置部件150支承耳轴220。升高的轴颈开口盖230的角度A1可为大约53o,以确保轴颈开口盖230与第一搁置部件140对准并固定在一起,并且耳轴220与第二搁置部件150对准并固定在一起。为了在装置100的移动、运输和/或储存期间保护耳轴220,两个轴颈耳轴端帽盖137可任选地放置在耳轴220上,并且在对准和利用紧固件170将耳轴220固定于第二搁置部件150期间用于保护耳轴220。
此外,为了更牢固地支承轴颈组件200,轴颈开口盖230的升高底端230c的一部分230b使用紧固件170来可除去地附接于框架130。具体地,上水平框架支承件134包括延伸部135,以利用紧固件170可除去地附接轴颈开口盖230的底端230c。多个成角度的支承件165还布置在上水平框架支承件134的转角134a处。就此而言,在使轴颈组件200下降到装置100中之前,轴颈开口盖230的底部边缘230d由转角134a处的多个成角度的支承件165和通过轴颈组件200的中心线CL处的延伸部135支承,用于其在装置100内的正确对准和支承。
虽然轴颈组件200可除去地固定在装置100内,但是轴颈组件轴210保持自由,并且不支承在装置100中。为了支承轴颈组件轴210,在轴颈组件轴210和基板122之间提供多个木材、塑料或相似的垫片166,以最小化轴颈组件轴210在装置100内的移动,并释放耳轴220上的应力。
为了防止轴颈组件轴210的轴承(未显示)的腐蚀,轴颈组件轴210的内部区域(未显示)可在移动、运输和/或储存期间填充有和包含流体F,例如防腐蚀流体,诸如油。轴颈组件轴210可在移动、运输和/或储存期间被竖直地定向和支承,以防止密封部(未显示)处的流体泄漏。装置100支承组装的轴颈组件200,用于其移动、运输和/或储存,其中,轴颈组件轴210处于竖直方位以防止流体从其泄漏。
此外,成对间隔的支承通道124向竖直定向的轴颈组件轴210提供侧面210d支承,以在移动、运输和/或储存期间防止在轴颈组件轴210的磨辊212内的流体泄漏。另外,成对间隔的支承通道124可用于在轴颈组件200定位在装置100中的情况下提升装置100。具体地,叉车(未显示)的叉(未显示)可插入到支承通道124中,以提升其中具有轴颈组件200的装置100,用于定位在运输车辆(未显示)内,以将其中具有轴颈组件200的装置100运输至期望位置。其中具有轴颈组件200的装置100可使用叉车或桥式起重机(未显示)来移动和/或提升。
使用装置100的主题方法包括将轴颈组件200布置在由基部120、框架130和多个第一搁置部件和第二搁置部件140,150形成的装置100内,框架130在基部120上延伸以限定成形的构造,其适合于支承至少轴颈组件200的一部分,其中轴颈组件轴210沿特别的方位支承在基部120上,多个第一搁置部件和第二搁置部件140,150延伸成与框架130对准并间隔,以支承轴颈组件200,将轴颈组件200支承在装置100内,并且沿防流体泄漏的方位将轴颈组件轴210支承在装置100内,用于其稳定的移动、运输和储存。此外,根据该方法,组合地使用多个第一搁置部件140和框架130来支承轴颈开口盖230,以及使用多个第二搁置部件150来支承耳轴220实现了其稳定的移动、运输和储存。轴颈组件轴210的防流体泄漏的方位优选是在装置100内的竖直方位,并且端帽盖137可用于保护耳轴220。主题方法的附加特征和优点将从以下描述和权利要求为显而易见的。
在以方便且经济的方式减少移动、运输和/或储存组装的轴颈组件200所需的努力和时间方面,运输和储存装置100及其使用方法提供了许多显著的优点。因此,主题运输和储存装置100显著地减少与移动、运输和/或储存组装的轴颈组件200相关联的成本。另外,轴颈组件200直接加载到装置100中,而不需要重新定位。耳轴220在移动、运输和/或储存期间被很好保护。当轴颈组件200定位在装置100内时,轴颈组件轴210沿竖直方位布置,从而允许轴颈组件轴210的移动、运输和/或储存,同时填充有流体,以防止轴承的腐蚀,直至轴颈组件200安装用于使用。装置100满足了宽度和高度限制的所有当前政府标准,以实现由公路的其运输。本公开的各种其它优点和特征从上面的详细描述和所附权利要求为显而易见的。
已经出于示出和描述的目的呈现了本公开的特定实施例的前述描述。它们不意图是详尽的或将本公开限制于公开的精确形式,并且明显地,根据以上教导,许多修改和变化是可能的。选择并且描述实施例以便最好地说明本公开的原理和其实际应用,以由此使本领域技术人员能够最好地利用本公开和具有适合于所设想的特别用途的各种修改的各种实施例。理解的是,在环境可建议或致使权宜之计时,设想各种省略和等同物的替代,但此类各种省略和等同物的替代意图覆盖应用或实施,而不背离本公开的权利要求的精神或范围。
Claims (15)
1. 一种用于粉碎机轴颈组件的移动、运输和储存装置,包括:
用以支承和保护粉碎机或粉碎机轴颈组件的装置;
所述粉碎机轴颈组件支承在所述装置内,包括轴颈组件轴、耳轴和轴颈开口盖,它们组装成形成单个单元;并且
所述装置包括基部结构、框架结构以及多个第一搁置部件和第二搁置部件,所述框架结构在所述基部结构上延伸以限定成形构造,其适合于支承至少所述轴颈组件的一部分,其中所述轴颈组件轴支承在所述基部结构上,所述多个第一搁置部件和第二搁置部件延伸成与所述框架结构对准并间隔,以支承所述轴颈组件,其中所述多个第一搁置部件和所述框架结构组合地支承所述轴颈开口盖,并且所述多个第二搁置部件支承所述耳轴。
2. 根据权利要求1所述的装置,其特征在于,所述框架结构包括:
多个水平框架部件,其布置成形成彼此间隔开的上水平框架支承件和下水平框架支承件;和
多个竖直框架部件,其布置在所述间隔的上水平框架支承件和下水平框架支承件之间,以形成成形的构造,以支承至少所述轴颈组件的一部分。
3. 根据权利要求2所述的装置,其特征在于,所述多个水平部件和竖直部件是碳素钢杆。
4. 根据权利要求1所述的装置,其特征在于,所述多个第一搁置部件中的各个第一搁置部件包括:
具有自由端的杆,其从所述上水平框架支承件竖直地延伸;和
支承突出部,其设置在所述竖直杆的自由端上。
5. 根据权利要求1所述的装置,其特征在于,所述多个第二搁置部件中的各个第二搁置部件包括:
成角度的托架,其从所述上水平框架支承件延伸。
6. 根据权利要求1所述的装置,其特征在于,所述多个第一搁置部件中的各个具有比所述多个第二搁置部件中的各个更大的长度。
7. 根据权利要求1所述的装置,其特征在于,所述装置的多个第一搁置部件和多个第二搁置部件与平面P3成大约45o至大约55o的角度,以支承所述轴颈组件。
8. 根据权利要求1所述的装置,其特征在于,在所述轴颈开口盖的中心线CL和所述轴颈组件轴之间设定了53o的角度,以确保所述轴颈开口盖与所述第一搁置部件对准并固定在一起,并且所述耳轴与所述第二搁置部件对准并固定在一起。
9. 根据权利要求1所述的装置,其特征在于,所述基部包括:
用以支承所述轴颈组件轴的底板;和
一对间隔的支承通道,其设置在所述基板上,以从侧面支承竖直地布置在所述基板上的所述轴颈组件轴,以防止流体从其泄漏。
10. 根据权利要求1所述的装置,其特征在于,还包括多个提升附件,其位于所述框架上,用于所述装置的移动、运输或储存。
11. 一种使用用于粉碎机或粉碎机部分的移动、运输和储存的装置的方法,包括:
将粉碎机或粉碎机部分布置在由基部结构、框架结构以及多个第一搁置部件和第二搁置部件形成的所述装置内,所述框架结构在所述基部结构上延伸以限定成形构造,其适合于支承至少所述粉碎机或粉碎机部分的一部分,其中所述粉碎机或粉碎机部分的轴颈组件轴沿防流体泄漏的方位支承在所述基部结构上,以防止来自所述轴颈组件轴的流体泄漏,所述多个第一搁置部件和第二搁置部件延伸成与所述框架结构对准并间隔,以支承所述粉碎机或粉碎机部分;
将所述粉碎机或粉碎机部分支承在所述装置内;以及
沿所述防流体泄漏的方位将所述轴颈组件轴支承在所述装置内,用于其稳定的移动、运输和储存。
12. 根据权利要求11所述的方法,其特征在于,所述粉碎机部分是轴颈组件,其包括轴颈组件轴、耳轴和轴颈开口盖,它们均组装在一起,以形成单个单元。
13. 根据权利要求11所述的方法,其特征在于,所述流体是防腐蚀流体或油。
14. 根据权利要求11所述的方法,其特征在于,还包括组合地使用所述多个第一搁置部件和所述框架结构来支承轴颈开口盖,并且使用所述多个第二搁置部件来支承耳轴。
15. 根据权利要求11所述的方法,其特征在于,所述轴颈组件轴的防流体泄漏的方位是在所述装置内的竖直方位。
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- 2013-09-26 US US14/038,095 patent/US9700894B2/en not_active Expired - Fee Related
-
2014
- 2014-08-28 EP EP14182649.5A patent/EP2853507A3/en not_active Withdrawn
- 2014-09-26 CN CN201410501190.5A patent/CN104512594B/zh not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
---|---|
EP2853507A3 (en) | 2015-10-21 |
US20150082753A1 (en) | 2015-03-26 |
CN104512594B (zh) | 2019-04-30 |
EP2853507A2 (en) | 2015-04-01 |
US9700894B2 (en) | 2017-07-11 |
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