CN104510236A - Nymphaea tetragona fiber health summer sleeping mat - Google Patents

Abstract

The invention relates to a nymphaea tetragona fiber health summer sleeping mat, belonging to the technical field of household textiles and prepared from nymphaea tetragona fibers, soybean fibers, corn fibers, flax fibers, purple quercitrin and plant adhesive in a special process. The nymphaea tetragona fiber health summer sleeping mat can be widely applied and can be used for manufacturing weaving living products such as summer sleeping mats, beddings, vehicle-mounted cushions, sofa cushions and insoles; the summer sleeping mat has the features of being cool and breathable, comfortable and mild, blood-cooling and nerves-calming, deodorizing and anti-mite, anti-radiation, softness and wear-resistance, firmness and durability, easy washing, easy folding, heat-resistance and no irritations to the skins, is applicable to people of all ages and is a new natural and environment friendly health summer sleeping mat.

Description

A kind of water lily fiber heath-care summer sleeping mat

technical fieldthe present invention relates to a kind of water lily fiber heath-care summer sleeping mat, belong to household textiles technical field, with water lily fiber, fibre and soya, zein fiber, flax fiber, rutin, natural plant gum for raw material, be prepared from through batching, mixing thick, prefinishing, compacting, gluing, drying, braiding, compress, cutting edge, wrapping process.Of the present inventionly to have wide range of applications, can be used for making the braiding class small stores such as summer sleeping mat, bedding, vehicle-mounted cushion, sofa cushion, shoe-pad, the present invention is made up of pure natural environment protection material, have pliable and tough comfortable, attractive and durable, deodorizing is pure and fresh, moisture absorbing and sweat releasing, antibiosis anti-acarien, radiation proof, easily washing, foldable, feature that is heat-resisting, not chafe, it is novel natural environmental-protective type health-care summer sleeping mat, the crowd being applicable to all age group uses, and is indispensable essential product of living at home.

background technologyhot summer is very hard to bear, and except all kinds of electric equipment products and diet beverages are relieved summer heat except cooling, summer sleeping mat is definitely the indispensable commodity in life.Summer sleeping mat of a great variety, comparatively common with following several material summer sleeping mat.Straw mat forms as braidings such as rush, the stem or leaf of cattail, Malan Straws with seat grass, utilizes new and high technology means to be pulverized by natural grass wood plant, throwing, then through mildew-resistant process, form through the meticulous braiding of modern crafts.Nice and cool, ventilative, moisture absorption, not mouldy, insect-free, collapsible.Straw mat eliminates the unusual smell, except the effect of mite, and also easy to clean, shortcoming is that cooling property is bad.Though straw mat is good and cheap. straw mat not as good as bamboo mat and rattan seat durable, victory good and cheap.Straw mat is generally easier to infested, and straw mat is many through high-temperature sterilization when making, and what have also adds " carbon ", and the anti-corrosion function of mat allegedly can be made to strengthen.Straw mat on the market has two kinds, and one is natural screening, removes weeds, usually, dry or dry two kinds of methods, then kill element through high temperature and go bacterium to weave to form, the delicate fragrance with grass be made into this former grass, can weave multiple patterns, weak point cannot fold storage to roll only.Another kind is through thermophilic digestion and becomes straw pulp, removes impurity and be pressed into that fine strip shape is made into again, and have multiple patterns to select, its workmanship is not only meticulousr and soft, can also fold storage.Bamboo mat generally with bamboos such as fishscale bamboo, mao bamboon, oily bamboos for raw material, and bamboo skin is split into thin bamboo strip silk, after the technique such as boiling, immersion with manual through knitting device.Bamboo mat can be divided into again blue or green seat, yellow seat, flower seat and dyeing thin bamboo strip flower seat by materials difference.Blue or green seat is all slightd braiding by green grass or young crops and is formed, and yellow seat all weaves with the yellow thin bamboo strip, and flower seat bluish yellow is alternate, bright and lustrous, and dyeing is slightd colored seat and then slightd by bamboo and dye shades of colour, weaves floral designs, is generally used for decoration.A kind of bamboo clapper mat also appears in market, and it take mao bamboon as raw material, and the bamboo block nylon rope string system of two finger beams forms, and this bamboo mat is durable, the suitable soft bed of simmons.Rattan seat is high-grade summer sleeping mat, soft smooth, is the treasure in seat, with Tengchong In Yunnan Province product into top grade.Service life can reach decades, durable in use, still adopts home built rattan seat at least can with 20 years, though its price is more expensive than bamboo mat, straw mat, cooling degree is also not as good as bamboo mat, and rattan property warms up, and has the feature of absorbing sweat, ventilative, Anti-moth-eating, favourable to health; Soft wear-resisting, the good springiness of matter, feels very refrigerant comfortable simultaneously, is applicable to various crowd.Linen-cotton rattan seat has had the good characteristic of other vegetation fiber-like rattan seats concurrently, more has the outstanding unique effects of oneself: refrigerant softness, intensity are good, and strong durable gloss is soft, has nature aesthetic feeling; Wrinkle resistance, good permeability, price material benefit.As without sterilization processing, linen-cotton rattan seat can grow dirt mite, grass-and-insect painting, easily causes allergic phenomena, is not suitable for children and uses.Bamboo fibre is a kind of tencel, with the distinctive porcelain bamboo of China, mao bamboon for raw material, forms through boiling hydrolysis refinement.The raw material of bamboo fibre fabric picks up from bamboo, produces anion, releasing oxygen, himself there is natural, green, antibacterial function, the sheet that bamboo fibre is made and summer sleeping mat intensity good wear-resistant, soft smooth, and containing tyrosine and vitamin E and SE, GE etc. are multiple has anti-cancer, and the trace element of anti-senescence function has natural antibacterial effect, experiment is had to show, the summer sleeping mat be made up of bamboo fibre, within 24 hours, antibiotic rate reaches 71%, is much higher than the fiber of other kinds.Bamboo fibre is applicable to using in air-conditioned room, but its nice and cool degree is not as good as flax.Linolenic summer sleeping mat adopts natural flax fiber to be raw material, form through shrinkproof the refining of high-tech processing, there is ventilating, without electrostatic, without chemical composition, and moisture absorption rapid heat dissipation, be not stained with skin, the excellent effect of soft comfortable and blood-cooling and spirit-quieting, body temperature three to four degree can be reduced, enjoy the praise of " artificial skin, natural air conditioner ".But flax fiber is divided into dry wet two kinds, wet linolenic summer sleeping mat is better, can fluff, and sense of touch is coarse after dry flax washing.

Water lily fiber is a class new type natural cellulose newly developed, there is good moisture absorption, antibacterial, ventilative, perspiration discharging performance, its exclusive water lily alkaloid component has obvious bacteriostasis to the Gram-negative bacterias such as Escherichia coli, fungi, is rare natural plant material.The distribution of water lily fiber is very extensive, except the South Pole, all can find the footprint of water lily all over the world.Along with reaching its maturity of water lily fiber extractive technique, will constantly be developed and applied with the scientific and technological spin-off that water lily fiber is taken as the leading factor.We wish with water lily fiber, fibre and soya, zein fiber, flax fiber for raw material, produce a kind of water lily fiber heath-care summer sleeping mat, this new type of health summer sleeping mat is made to integrate the advantage of four kinds of natural plant fibres, there is ventilating, comfortable pro-skin, antibacterial bacteriostatic, blood-cooling and spirit-quieting, the anti-mite of deodorizing, radiation proof, soft wear-resisting, the robust feature of matter, the crowd being suitable for each age group uses, and is the commodity of relieving summer heat providing performance more superior of living at home.

summary of the inventionthe invention provides a kind of water lily fiber heath-care summer sleeping mat, the main points of invention are with water lily fiber, fibre and soya, zein fiber, flax fiber, rutin, natural plant gum for raw material, are prepared from through batching, mixing thick, prefinishing, compacting, gluing, drying, braiding, compress, cutting edge, wrapping process.The present invention take natural plant cellulose as base stock, arrange in conjunction with oral shui solution extract, natural plant gum based on the composite fibre of water lily fiber, weave, shape, whole technique all adopts nontoxic biological raw material, have that preparation technology is simple, good, the antibacterial insect protected radiation proof of Comfortable health-care sense of touch, wear-resisting pliable and tough easy washing feature.

Content of the present invention is as follows:

Water lily fiber is a class new type natural cellulose newly developed, for raw material with the rhizome of Nymphaea plant or stem stalk, utilize special physical and chemical process to extract to form, there is good hygroscopicity, biocidal property and adsorptivity, can organic solute effectively in Adsorption filtrate, to the Gram-negative bacterias such as Escherichia coli, fungi, there is obvious bacteriostasis.Water lily fiber also has good gas permeability, can moisture adsorption and releasing fast, effectively can remove, thus play the pure and fresh effect of deodorizing to various peculiar smell.

Fibre and soya belongs to aftergrowth azelon, be the soybean meal pressed the oil be raw material, utilize biotechnology, extract the globulin in dregs of beans, by adding functional aid, with the high polymer such as itrile group, hydroxyl grafting, copolymerization, blended, make certain density protein spinning solution, change protein steric structure, form through wet spinning.Because it has the soft feel as cashmere, the sub dued lustre as silk, the premium properties such as cotton warmth retention property and good skin-friendly, also have obvious bacteria resistance function, are described as " health and comfort fiber of new century ".

Zein fiber is with the starch such as corn, wheat for raw material, becomes lactic acid again through polymerization through microbe conversion, spinning and the synthetic fibers made.This fiber has biodegradability, and fibre property is superior, has fabulous drapability, slipping, sucting wet air permeability, natural bacteriostatic and the faintly acid making skin relieved, good heat resistance and anti-ultraviolet function and is rich in gloss and elasticity.Zein fiber is softly smooth, and intensity is large, and moisture absorption is breathed freely, and the product of processing has the gloss as silk and comfortable skin sense of touch and feel, and drapability is good, good heat resistance and anti-ultraviolet function, and wearability is good.

The good reputation that flax fiber have " the fiber queen in natural fiber ", the moisture being equivalent to own wt 20 times can be absorbed, so feel dry and comfortable, have well-pressed, nice and cool, ventilative, good hygroscopicity, rapid heat dissipation, not ixoderm skin, anti-mildew antibacterial, without the multiple sanitation performances such as electrostatic, intensity is high and practical value, there is good health properties.Record according to Compendium of Material Medica and " medicinal plants in China grand ceremony " are upper, linum nature and flavor be sweet, property flat, tepor, nontoxic, can skin disease be treated.The research information provided according to Australian DNSW fiber school shows, flax is containing absorbing ultraviolet hemicellulose, and protection skin, has anti-electromagnetic radiation effect.By carrying out contact test and leachate detection contrast test to linen mat and straw mat, bamboo mat, result shows bacterium, the death rate of fungi significantly improves, and illustrates that linolenic summer sleeping mat has certain bactericidal action.

Rutin is also a kind of vitamins composition extracted from oral shui solution.It has extremely strong absorption to ultraviolet and X-ray, and test shows the rutin of interpolation 10%, and ultraviolet absorptivity, up to 98%, has obvious radiation resistance.In addition, rutin can also the clearly active oxygen radical that produces of scavenger-cell, has antioxidation, thus strengthens the non-oxidizability ability of water lily fiber, the constant load tensile elasticity of fortifying fibre element and single tensile property, increase toughness and the intensity of water lily fiber.

Natural plant gum comprises sesbania gum, guar gum, flax gum, fenugreek gum, agar-agar etc., it is the class natural plant that China newly develops, obtained from abounding with plant beans, main component is galactomannans, also has protein, cellulose, moisture and a small amount of inorganic elements such as calcium, magnesium.Natural plant gum is not dissolved in any organic solvents such as ethanol, glycerine, formamide, and water is the exclusive solvents of natural plant gum.Water met by natural plant gum swelling hydration can form full-bodied sol solutions, and its viscosity increases with pulvis concentration and significantly increases, and plant glue solution belongs to non-Newtonian fluid, and viscosity increases with shear rate and reduces.Due to its nonionic, plant glue solution generally not by the impact of anions and canons, does not produce salting-out phenomenon.Natural plant gum after hydration can with the number of chemical reagent generation crosslinked action such as borax, bichromate, formed and there is certain viscoelastic non-Newtonian aqueous gel, the viscosity of this gel tens times even hundred times higher than gelatin viscosity.

Preparation technology of the present invention is:

(1) collect the rhizome of water lily plant, defoliation destemming is cut into designated length after cleaning, in warm water, flood 24h; Stem stalk after dipping carries out pressure rolling in roller bearing rolling press, pulls out coarse fiber bundle, and send in air-flow fibrillation seperator, comb is separated fibrillation separation and obtained fine fibre bundle; Fine fibre bundle is immersed 1h in the NaOH solution of 20%, remove the colloidal carrier in fibre bundle by alkali cleaning, after warm water soaks repeatedly, immerse the sodium chloride solution 10min of 20-40%, warm water continues to soak 2h, cleans, dewaters, drains; The fine fibre bundle drained is put into pin hole to take out milling train and take out and roll, carry out harness arrangement after shaking up, obtained water lily fiber;

(2) above-mentioned water lily fiber, fibre and soya, zein fiber, flax fiber are prepared burden in described ratio 50/10/10/30, also thick through doubling, twisting machine, make based on the composite fibre of water lily fiber;

(3) above-mentioned composite fibre is immersed in the rutin aqueous solution of 10 ~ 15%, dry drop after dipping 30min and go out;

(4) by above-mentioned composite fibre tabletted, the natural plant gum that external coating one deck 1mm is thick, is cut into the ribbon of Rack by composite fibre sheet by different moulding cutters, dry process;

(5) be woven into summer sleeping mat by above-mentioned ribbon feeding braider, then carry out compress process, utilize thermodynamic activity to be stained with one deck linen at the back side of fibre summer sleeping mat;

(6) after compress terminates, cutting edge material is unified to fibre summer sleeping mat, be cut into the size of different size;

(7), after trim removal is neat, select flax fabric industrial sewing machine to carry out bound edge process, detect qualified after, packing is put in storage.

The invention has the beneficial effects as follows: (1) ventilating, blood-cooling and spirit-quieting; (2) comfortable environment-protection, good with the compatibility of human body skin, soft comfortable, good toughness, not chafe; (3) easily wash, foldable; (4) product has good moisture absorption and desorption property, ventilation and perspiration function; (5) product has good antibacterial bacteriostatic performance, can the growth of effectively Antifungi, acarid, mildew resistant moistureproof; (6) wear-resisting, Anti-moth-eating; (7) anti-oxidant, radiation resistance is excellent; (8) pliable and tough comfortable, attractive and durable, deodorizing is pure and fresh; (9) have wide range of applications, the present invention can be used for making the braiding class small stores such as summer sleeping mat, bedding, vehicle-mounted cushion, sofa cushion, shoe-pad; (10) abundant raw materials, cost is low, is convenient to large-scale production.

detailed description of the inventionbelow in conjunction with embodiment, the present invention is described in further detail:

1, the preparation of water lily fiber heath-care summer sleeping mat is carried out according to step listed in Table:

(1) collect the rhizome of water lily plant, defoliation destemming is cut into designated length after cleaning, in warm water, flood 24h; Stem stalk after dipping carries out pressure rolling in roller bearing rolling press, pulls out coarse fiber bundle, and send in air-flow fibrillation seperator, comb is separated fibrillation separation and obtained fine fibre bundle; Fine fibre bundle is immersed 1h in the NaOH solution of 20%, remove the colloidal carrier in fibre bundle by alkali cleaning, after warm water soaks repeatedly, immerse the sodium chloride solution 10min of 25-40%, warm water continues to soak 2h, cleans, dewaters, drains; The fine fibre bundle drained is put into pin hole to take out milling train and take out and roll, carry out harness arrangement after shaking up, obtained water lily fiber;

(2) above-mentioned water lily fiber, fibre and soya, zein fiber, flax fiber are prepared burden in described ratio 50/10/10/30, also thick through doubling, twisting machine, make based on the composite fibre of water lily fiber;

(3) above-mentioned composite fibre is immersed in the rutin aqueous solution of 10%, dry drop after dipping 30min and go out;

(4) by above-mentioned composite fibre tabletted, the natural plant gum that external coating one deck 1mm is thick, is cut into the ribbon of Rack by composite fibre sheet by different moulding cutters, dry process;

(5) be woven into seat by above-mentioned ribbon feeding braider, then carry out compress process, utilize thermodynamic activity to be stained with one deck linen at the back side of fibre summer sleeping mat;

(6) after compress terminates, cutting edge material is unified to fibre summer sleeping mat, be cut into the size of different size;

(7), after trim removal is neat, select flax fabric industrial sewing machine to carry out bound edge process, detect qualified after, packing is put in storage.

2, the preparation of water lily fiber heath-care summer sleeping mat is carried out according to step listed in Table:

(1) collect the rhizome of water lily plant, defoliation destemming is cut into designated length after cleaning, in warm water, flood 24h; Stem stalk after dipping carries out pressure rolling in roller bearing rolling press, pulls out coarse fiber bundle, and send in air-flow fibrillation seperator, comb is separated fibrillation separation and obtained fine fibre bundle; Fine fibre bundle is immersed 1h in the NaOH solution of 20%, remove the colloidal carrier in fibre bundle by alkali cleaning, after warm water soaks repeatedly, immerse the sodium chloride solution 10min of 20-35%, warm water continues to soak 2h, cleans, dewaters, drains; The fine fibre bundle drained is put into pin hole to take out milling train and take out and roll, carry out harness arrangement after shaking up, obtained water lily fiber;

(2) above-mentioned water lily fiber, fibre and soya, zein fiber, flax fiber are prepared burden in described ratio 50/10/10/30, also thick through doubling, twisting machine, make based on the composite fibre of water lily fiber;

(3) above-mentioned composite fibre is immersed in the rutin aqueous solution of 13%, dry drop after dipping 30min and go out;

(4) by above-mentioned composite fibre tabletted, the natural plant gum that external coating one deck 1mm is thick, is cut into the ribbon of Rack by composite fibre sheet by different moulding cutters, dry process;

(5) be woven into seat by above-mentioned ribbon feeding braider, then carry out compress process, utilize thermodynamic activity to be stained with one deck linen at the back side of fibre summer sleeping mat;

(6) after compress terminates, cutting edge material is unified to fibre summer sleeping mat, be cut into the size of different size;

(7), after trim removal is neat, select flax fabric industrial sewing machine to carry out bound edge process, detect qualified after, packing is put in storage.

Claims (2)

1. the present invention relates to a kind of water lily fiber heath-care summer sleeping mat, it is characterized in that with water lily fiber, fibre and soya, zein fiber, flax fiber, rutin, natural plant gum for raw material, be prepared from through batching, mixing thick, prefinishing, compacting, gluing, drying, braiding, compress, cutting edge, wrapping process.

2. a kind of water lily fiber heath-care summer sleeping mat according to claim 1, is characterized in that having following production technology:

(1) collect the rhizome of water lily plant, defoliation destemming is cut into designated length after cleaning, in warm water, flood 24h; Stem stalk after dipping carries out pressure rolling in roller bearing rolling press, pulls out coarse fiber bundle, and send in air-flow fibrillation seperator, comb is separated fibrillation separation and obtained fine fibre bundle; Fine fibre bundle is immersed 1h in the NaOH solution of 20%, remove the colloidal carrier in fibre bundle by alkali cleaning, after warm water soaks repeatedly, immerse the sodium chloride solution 10min of 20-40%, warm water continues to soak 2h, cleans, dewaters, drains; The fine fibre bundle drained is put into pin hole to take out milling train and take out and roll, carry out harness arrangement after shaking up, obtained water lily fiber;

(2) above-mentioned water lily fiber, fibre and soya, zein fiber, flax fiber are prepared burden in described ratio 50/10/10/30, also thick through doubling, twisting machine, make based on the composite fibre of water lily fiber;

(3) above-mentioned composite fibre is immersed in the rutin aqueous solution of 10 ~ 15%, dry drop after dipping 30min and go out;

(4) by above-mentioned composite fibre tabletted, the natural plant gum that external coating one deck 1mm is thick, is cut into the ribbon of Rack by composite fibre sheet by different moulding cutters, dry process;

(5) be woven into seat by above-mentioned ribbon feeding braider, then carry out compress process, utilize thermodynamic activity to be stained with one deck linen at the back side of fibre summer sleeping mat;

(6) after compress terminates, cutting edge material is unified to fibre summer sleeping mat, be cut into the size of different size;

(7), after trim removal is neat, select flax fabric industrial sewing machine to carry out bound edge process, detect qualified after, packing is put in storage.