CN104500363A - Plunger pump with lubricating system - Google Patents

Plunger pump with lubricating system Download PDF

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CN104500363A
CN104500363A CN201410759573.2A CN201410759573A CN104500363A CN 104500363 A CN104500363 A CN 104500363A CN 201410759573 A CN201410759573 A CN 201410759573A CN 104500363 A CN104500363 A CN 104500363A
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oil
lubricating
plunger
chamber
pump
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CN104500363B (en
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魏国
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Abstract

具有润滑系统的柱塞泵,泵体底部的润滑油槽内设置有润滑油齿轮泵,在所述的曲轴上设置有主动齿,主动齿与润滑油齿轮泵上的被动齿相啮合,润滑油齿轮泵的出油口与开设在泵体内壁中的输油管路相连,输油管路与轴瓦油管连通,在曲轴内开设有曲轴油管,这个曲轴油管与曲拐中开设的曲拐油管相连,所述的连接板中设置有第一双层密封环,第一双层密封环之间为连接板润滑腔,连接板润滑腔通过连接板油管与输油管路相连通,与连接板润滑腔还连通的设置有回油管路,回油管路的出口与泵体底部的内腔相连通,在柱塞腔室中设置有第二双层密封环,第二双层密封环之间为柱塞腔润滑腔,柱塞腔润滑腔通过柱塞腔油管与输油管路相连通,柱塞腔润滑腔还与回油管路相连通。

A plunger pump with a lubricating system, a lubricating oil gear pump is arranged in the lubricating oil tank at the bottom of the pump body, and the crankshaft is provided with active teeth, the active teeth mesh with the passive teeth on the lubricating oil gear pump, and the lubricating oil gear The oil outlet of the pump is connected with the oil delivery pipeline opened in the inner wall of the pump, the oil delivery pipeline is connected with the oil pipe of the bearing bush, and there is a crankshaft oil pipe in the crankshaft, and this crankshaft oil pipe is connected with the crank throw oil pipe opened in the crank throw. The first double-layer sealing ring is arranged in the plate, and the connecting plate lubricating cavity is between the first double-layer sealing rings. The connecting plate lubricating cavity is connected with the oil pipeline through the connecting plate oil pipe, and the connecting plate lubricating cavity is also connected with a return circuit. The oil pipeline and the outlet of the oil return pipeline are connected with the inner cavity at the bottom of the pump body. A second double-layer sealing ring is arranged in the plunger chamber. Between the second double-layer sealing ring is a plunger lubricating chamber. The cavity lubricating cavity communicates with the oil delivery pipeline through the plunger cavity oil pipe, and the plunger cavity lubricating cavity also communicates with the oil return pipeline.

Description

具有润滑系统的柱塞泵Piston pump with lubrication system

技术领域 technical field

本发明涉及一种柱塞泵,特别是一种具有润滑系统的柱塞泵。 The invention relates to a plunger pump, in particular to a plunger pump with a lubricating system.

背景技术 Background technique

柱塞泵是液压系统的一个重要装置。它依靠柱塞在缸体中往复运动,使密封工作容腔的容积发生变化来实现吸油、压油。柱塞泵具有额定压力高、结构紧凑、效率高和流量调节方便等优点,被广泛应用于高压、大流量和流量需要调节的场合,诸如液压机、工程机械和船舶中。但是传统的柱塞泵由于并没有涉及配套的润滑系统,因此一旦柱塞泵需要长时间、不间断、高速工作时(如石油生产领域中),柱塞与泵体各部件之间就会因摩擦而产生种种问题,因此现在需要一种能够解决上述问题的新型柱塞泵。 The plunger pump is an important device in the hydraulic system. It relies on the reciprocating movement of the plunger in the cylinder to change the volume of the sealed working chamber to realize oil absorption and oil pressure. The plunger pump has the advantages of high rated pressure, compact structure, high efficiency and convenient flow adjustment, and is widely used in high pressure, large flow and flow adjustment occasions, such as hydraulic presses, engineering machinery and ships. However, since the traditional plunger pump does not involve a supporting lubrication system, once the plunger pump needs to work for a long time, uninterrupted, and at high speed (such as in the field of oil production), the relationship between the plunger and the various parts of the pump body will be due to Various problems are caused by friction, so a new type of plunger pump that can solve the above problems is needed now.

发明内容 Contents of the invention

本发明是为了解决现有技术所存在的上述不足,提出一种结构简单,设计巧妙,能够实现长时间、不间断的高速工作,特别适合于石油生产领域中的具有润滑系统的柱塞泵。 The present invention aims to solve the above-mentioned deficiencies in the prior art, and proposes a plunger pump with a lubricating system that is simple in structure, ingenious in design, capable of long-term, uninterrupted high-speed operation, and especially suitable for oil production.

本发明的技术解决方案是:一种具有润滑系统的柱塞泵,包括泵体1,泵体1的底部内腔中设置有通过轴瓦2转动支撑的曲轴3,曲轴3上设置有曲拐4,曲拐4与能够在泵体1中纵向运动的活塞5连接,活塞5的上方设置有柱塞6,在活塞5的上方依次设置有连接板7、吸水室8、柱塞腔室9和出水室25,柱塞6的顶端则位于柱塞腔室9中,其特征在于:所述泵体1底部的润滑油槽10内设置有润滑油齿轮泵11,在所述的曲轴3上设置有主动齿12,主动齿12与润滑油齿轮泵3上的被动齿13相啮合,润滑油齿轮泵3的出油口与开设在泵体1内壁中的输油管路14相连,输油管路14与轴瓦油管15连通,而轴瓦油管15的出口则位于轴瓦2的内表面,在曲轴3内开设有曲轴油管16,这个曲轴油管16与曲拐4中开设的曲拐油管17相连,曲拐油管17的出口位于曲拐4的外表面,所述的连接板7中设置有第一双层密封环18,第一双层密封环18之间为连接板润滑腔19,连接板润滑腔19通过连接板油管20与输油管路14相连通,与连接板润滑腔19还连通的设置有回油管路21,回油管路21的出口与泵体1底部的内腔相连通,在柱塞腔室9中设置有第二双层密封环22,第二双层密封环22之间为柱塞腔润滑腔23,柱塞腔润滑腔23通过柱塞腔油管24与输油管路14相连通,柱塞腔润滑腔23还与回油管路21相连通。 The technical solution of the present invention is: a plunger pump with a lubrication system, including a pump body 1, a crankshaft 3 rotatably supported by a bearing bush 2 is arranged in the inner cavity at the bottom of the pump body 1, and a bell crank 4 is arranged on the crankshaft 3 , crank throw 4 is connected with piston 5 that can move longitudinally in pump body 1, plunger 6 is arranged above piston 5, connecting plate 7, water suction chamber 8, plunger chamber 9 and The water outlet chamber 25, the top of the plunger 6 is located in the plunger chamber 9, which is characterized in that: a lubricating oil gear pump 11 is arranged in the lubricating oil groove 10 at the bottom of the pump body 1, and a lubricating oil gear pump 11 is arranged on the crankshaft 3 The active teeth 12, the active teeth 12 are meshed with the passive teeth 13 on the lubricating oil gear pump 3, the oil outlet of the lubricating oil gear pump 3 is connected to the oil delivery pipeline 14 set in the inner wall of the pump body 1, and the oil delivery pipeline 14 is connected to the bearing bush oil pipe 15 is connected, and the outlet of bearing pad oil pipe 15 is located on the inner surface of bearing pad 2. A crankshaft oil pipe 16 is opened in crankshaft 3. This crankshaft oil pipe 16 is connected with crank throw oil pipe 17 provided in crank throw 4. Located on the outer surface of the crank throw 4, the connecting plate 7 is provided with a first double-layer sealing ring 18, between the first double-layer sealing rings 18 is a connecting plate lubricating chamber 19, and the connecting plate lubricating chamber 19 passes through the connecting plate oil pipe 20 communicates with the oil delivery pipeline 14, and also communicates with the lubricating chamber 19 of the connecting plate with an oil return pipeline 21, the outlet of the oil return pipeline 21 communicates with the inner cavity at the bottom of the pump body 1, and the plunger chamber 9 is provided with The second double-layer sealing ring 22, between the second double-layer sealing ring 22 is a plunger chamber lubricating chamber 23, the plunger chamber lubricating chamber 23 communicates with the oil delivery pipeline 14 through the plunger chamber oil pipe 24, the plunger chamber lubricating chamber 23 It also communicates with the oil return pipeline 21.

本发明同现有技术相比,具有如下优点: Compared with the prior art, the present invention has the following advantages:

本种结构形式的具有润滑系统的柱塞泵,其结构简单,设计巧妙,布局合理。它针对传统的柱塞泵没有润滑系统,因此无法实现高强度、长时间不间断的高速运行,无法满足某些特殊需求的工况(如石油开采领域)的问题,设计出一种带有润滑系统的特殊柱塞泵结构,这种泵的曲轴与轴瓦之间、曲拐的端头与活塞底部的连杆之间、柱塞和与其接触的泵体部分之间均有润滑油为其实现润滑,因此可以长时间不间断的工作,让其各个部件之间达到最佳工作状态,减少零部件损伤的几率,进而延长其使用寿命,并且由于润滑系统的存在,它还可以在高转速的条件下进行工作,单位时间内出水量更大,节能效果明显(可达50%),而且由于其摩擦力的大幅度降低,其所需使用的电机的功率也大大降低,进而降低了整体的生产成本。因此可以说它具备了多种优点,特别适合于在本领域中推广应用,其市场前景十分广阔。 The plunger pump with lubrication system of this structure has simple structure, ingenious design and reasonable layout. It aims at the problem that the traditional plunger pump does not have a lubrication system, so it cannot achieve high-intensity, long-term uninterrupted high-speed operation, and cannot meet the working conditions of some special needs (such as the field of oil exploration). The special plunger pump structure of the system, there is lubricating oil between the crankshaft and the bearing bush, between the end of the crank throw and the connecting rod at the bottom of the piston, between the plunger and the part of the pump body in contact with it. Lubrication, so it can work uninterruptedly for a long time, so that its various parts can achieve the best working condition, reduce the chance of damage to parts, and then prolong its service life, and because of the existence of the lubrication system, it can also operate at high speeds Working under the same conditions, the water output per unit time is larger, the energy saving effect is obvious (up to 50%), and because of its friction force is greatly reduced, the power of the motor required is also greatly reduced, thereby reducing the overall energy consumption. Cost of production. Therefore it can be said that it has possessed multiple advantages, and is particularly suitable for popularization and application in this field, and its market prospect is very broad.

附图说明 Description of drawings

图1为本发明实施例的主视图。 Fig. 1 is a front view of an embodiment of the present invention.

具体实施方式 Detailed ways

下面将结合附图说明本发明的具体实施方式。如图1所示:一种具有润滑系统的柱塞泵,包括泵体1,在泵体1的底部内腔中设置有通过轴瓦2转动支撑的曲轴3,在曲轴3上设置有曲拐4,而曲拐4与能够在泵体1中纵向运动的活塞5连接,活塞5的上方设置有柱塞6,在活塞5的上方依次设置有连接板7、吸水室8、柱塞腔室9和出水室25,而上述的柱塞6的顶端则位于柱塞腔室9中;当曲轴3转动时,柱塞6在泵体1内做纵向的往复运动,介质通过吸水室8进入泵体1中,并穿过柱塞腔室9后从出水室25泵送出泵体1; The specific implementation manner of the present invention will be described below with reference to the accompanying drawings. As shown in Figure 1: a plunger pump with a lubrication system, including a pump body 1, a crankshaft 3 rotatably supported by a bearing bush 2 is arranged in the bottom cavity of the pump body 1, and a bell crank 4 is arranged on the crankshaft 3 , while the bellcrank 4 is connected to the piston 5 that can move longitudinally in the pump body 1, a plunger 6 is arranged above the piston 5, and a connecting plate 7, a water absorption chamber 8, and a plunger chamber 9 are sequentially arranged above the piston 5 and the water outlet chamber 25, and the top of the above-mentioned plunger 6 is located in the plunger chamber 9; when the crankshaft 3 rotates, the plunger 6 reciprocates longitudinally in the pump body 1, and the medium enters the pump body through the water absorption chamber 8 1, and pump out the pump body 1 from the outlet chamber 25 after passing through the plunger chamber 9;

在泵体1底部的润滑油槽10内设置有润滑油齿轮泵11,在曲轴3上设置有主动齿12,主动齿12与润滑油齿轮泵3上的被动齿13相啮合,这样当曲轴3转动时,主动齿12便会驱动被动齿13转动,进而带动润滑油齿轮泵3开始工作;润滑油齿轮泵3的出油口与开设在泵体1内壁中的输油管路14相连,这个输油管路14分别于与轴瓦油管15、连接板油管20和柱塞腔油管24相连通; A lubricating oil gear pump 11 is arranged in the lubricating oil tank 10 at the bottom of the pump body 1, and an active tooth 12 is arranged on the crankshaft 3. , the active gear 12 will drive the passive gear 13 to rotate, and then drive the lubricating oil gear pump 3 to start working; the oil outlet of the lubricating oil gear pump 3 is connected to the oil delivery pipeline 14 provided in the inner wall of the pump body 1, and the oil delivery pipeline 14 They are respectively connected with the oil pipe 15 of the bearing bush, the oil pipe 20 of the connecting plate and the oil pipe 24 of the plunger cavity;

轴瓦油管15的出口位于轴瓦2的内表面,在曲轴3内开设有曲轴油管16,这个曲轴油管16与曲拐4中开设的曲拐油管17相连,曲拐油管17的出口位于曲拐4的外表面;这样润滑油便能够经过输油管路14、轴瓦油管15进入轴瓦2和曲轴3的接触面,还能够经过曲轴油管16、曲拐油管17进入曲拐4的外表面,为这两个不断进行滑动摩擦的部分进行润滑;完成润滑工作的润滑油会直接滴落到润滑油槽10内,重新回到润滑油的循环中去; The outlet of bearing bush oil pipe 15 is located on the inner surface of bearing bush 2, and crankshaft oil pipe 16 is opened in crankshaft 3. This crankshaft oil pipe 16 is connected with crank throw oil pipe 17 opened in crank throw 4. The outer surface; in this way, the lubricating oil can enter the contact surface of the bearing bush 2 and the crankshaft 3 through the oil pipeline 14 and the bearing bush oil pipe 15, and can also enter the outer surface of the crank throw 4 through the crankshaft oil pipe 16 and the crank throw oil pipe 17. Lubricate the part where the sliding friction is performed; the lubricating oil that completes the lubricating work will directly drop into the lubricating oil tank 10 and return to the circulation of the lubricating oil;

在连接板7中设置有第一双层密封环18,第一双层密封环18为两层平行设置的密封环,在这两层密封环之间设置有连接板润滑腔19,连接板润滑腔19通过连接板油管20与输油管路14相连通,与连接板润滑腔19还连通的设置有回油管路21,回油管路21的出口与泵体1底部的内腔相连通;这样润滑油便能够经过输油管路14、连接板油管20进入连接板润滑腔19,并随着柱塞6的运动而均匀涂抹在柱塞6的部分外表面上,为柱塞6的运动实现润滑,这部分润滑油再通过回油管路21回到泵体1的内腔中; The connecting plate 7 is provided with a first double-layer sealing ring 18, the first double-layer sealing ring 18 is a sealing ring arranged in parallel in two layers, and a connecting plate lubricating cavity 19 is arranged between the two layers of sealing rings, and the connecting plate is lubricated. The cavity 19 communicates with the oil delivery pipeline 14 through the connecting plate oil pipe 20, and is also connected with the connecting plate lubricating cavity 19 to be provided with an oil return pipeline 21, and the outlet of the oil return pipeline 21 communicates with the inner cavity at the bottom of the pump body 1; thus the lubricating oil It can enter the lubricating cavity 19 of the connecting plate through the oil pipeline 14 and the connecting plate oil pipe 20, and evenly spread on the outer surface of the plunger 6 along with the movement of the plunger 6 to achieve lubrication for the movement of the plunger 6. The lubricating oil returns to the inner cavity of the pump body 1 through the oil return pipeline 21;

在柱塞腔室9中设置有第二双层密封环22,第二双层密封环22为两层平行设置的密封环,在这两层密封环之间设置有柱塞腔润滑腔23,柱塞腔润滑腔23通过柱塞腔油管24与输油管路14相连通,柱塞腔润滑腔23还与回油管路21相连通;这样润滑油便能够经过输油管路14、柱塞腔油管24进入柱塞腔润滑腔23,并随着柱塞6的运动而均匀涂抹在柱塞6的部分外表面上,为柱塞6的运动实现润滑,这部分润滑油再通过回油管路21回到泵体1的内腔中。 A second double-layer seal ring 22 is arranged in the plunger chamber 9, and the second double-layer seal ring 22 is a seal ring arranged in parallel in two layers, and a plunger chamber lubricating chamber 23 is arranged between the two layers of seal rings. The lubricating chamber 23 of the plunger chamber communicates with the oil delivery pipeline 14 through the oil pipe 24 of the plunger chamber, and the lubricating chamber 23 of the plunger chamber also communicates with the oil return pipeline 21; The lubricating chamber 23 of the plunger cavity is evenly spread on part of the outer surface of the plunger 6 with the movement of the plunger 6 to achieve lubrication for the movement of the plunger 6, and this part of the lubricating oil returns to the pump through the oil return line 21 in the lumen of body 1.

在泵体1工作的过程中,曲轴3与轴瓦2之间、曲拐4的端头与活塞5底部的连杆之间、柱塞6和与其接触的泵体1部分之间均有润滑油为其实现润滑,因此本种结构的泵体可以实现长时间、不间断的高速工作。 During the working process of the pump body 1, there is lubricating oil between the crankshaft 3 and the bearing bush 2, between the end of the crank throw 4 and the connecting rod at the bottom of the piston 5, and between the plunger 6 and the part of the pump body 1 that is in contact with it. Lubrication is realized for it, so the pump body of this structure can realize long-term, uninterrupted high-speed work.

Claims (1)

1.一种具有润滑系统的柱塞泵,包括泵体(1),泵体(1)的底部内腔中设置有通过轴瓦(2)转动支撑的曲轴(3),曲轴(3)上设置有曲拐(4),曲拐(4)与能够在泵体(1)中纵向运动的活塞(5)连接,活塞(5)的上方设置有柱塞(6),在活塞(5)的上方依次设置有连接板(7)、吸水室(8)、柱塞腔室(9)和出水室(25),柱塞(6)的顶端则位于柱塞腔室(9)中,其特征在于:所述泵体(1)底部的润滑油槽(10)内设置有润滑油齿轮泵(11),在所述的曲轴(3)上设置有主动齿(12),主动齿(12)与润滑油齿轮泵(3)上的被动齿(13)相啮合,润滑油齿轮泵(3)的出油口与开设在泵体(1)内壁中的输油管路(14)相连,输油管路(14)与轴瓦油管(15)连通,而轴瓦油管(15)的出口则位于轴瓦(2)的内表面,在曲轴(3)内开设有曲轴油管(16),这个曲轴油管(16)与曲拐(4)中开设的曲拐油管(17)相连,曲拐油管(17)的出口位于曲拐(4)的外表面,所述的连接板(7)中设置有第一双层密封环(18),第一双层密封环(18)之间为连接板润滑腔(19),连接板润滑腔(19)通过连接板油管(20)与输油管路(14)相连通,与连接板润滑腔(19)还连通的设置有回油管路(21),回油管路(21)的出口与泵体(1)底部的内腔相连通,在柱塞腔室(9)中设置有第二双层密封环(22),第二双层密封环(22)之间为柱塞腔润滑腔(23),柱塞腔润滑腔(23)通过柱塞腔油管(24)与输油管路(14)相连通,柱塞腔润滑腔(23)还与回油管路(21)相连通。 1. A plunger pump with a lubrication system, including a pump body (1), a crankshaft (3) that is rotatably supported by a bearing bush (2) is arranged in the inner cavity at the bottom of the pump body (1), and a crankshaft (3) is arranged on the There is bell crank (4), and bell crank (4) is connected with piston (5) which can move longitudinally in pump body (1). A plunger (6) is arranged above piston (5). The connecting plate (7), the water suction chamber (8), the plunger chamber (9) and the water outlet chamber (25) are arranged in sequence on the top, and the top of the plunger (6) is located in the plunger chamber (9). In that: the lubricating oil tank (10) at the bottom of the pump body (1) is provided with a lubricating oil gear pump (11), and the crankshaft (3) is provided with active teeth (12), and the active teeth (12) and The passive teeth (13) on the lubricating oil gear pump (3) are meshed, and the oil outlet of the lubricating oil gear pump (3) is connected to the oil delivery pipeline (14) provided in the inner wall of the pump body (1), and the oil delivery pipeline (14) ) communicates with the bearing oil pipe (15), and the outlet of the bearing oil pipe (15) is located on the inner surface of the bearing (2), and a crank oil pipe (16) is opened in the crankshaft (3). This crank oil pipe (16) is connected to the crank throw The bell crank oil pipe (17) opened in (4) is connected, the outlet of the bell crank oil pipe (17) is located on the outer surface of the bell crank (4), and the connecting plate (7) is provided with a first double-layer sealing ring ( 18), between the first double-layer sealing rings (18) is the connecting plate lubricating chamber (19), the connecting plate lubricating chamber (19) communicates with the oil pipeline (14) through the connecting plate oil pipe (20), and lubricates with the connecting plate The cavity (19) is also connected with an oil return line (21), the outlet of the oil return line (21) is connected with the inner cavity at the bottom of the pump body (1), and a second The double-layer sealing ring (22), the plunger chamber lubricating chamber (23) between the second double-layer sealing ring (22), the plunger chamber lubricating chamber (23) passes through the plunger chamber oil pipe (24) and the oil pipeline (14 ) are connected, and the plunger lubricating chamber (23) is also connected with the oil return pipeline (21).
CN201410759573.2A 2014-12-12 2014-12-12 There is the plunger displacement pump of lubricating system Expired - Fee Related CN104500363B (en)

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CN111156155A (en) * 2019-12-29 2020-05-15 陕西航天动力高科技股份有限公司 A sealing structure to prevent waste of oil in diaphragm pump
CN112012904A (en) * 2020-09-17 2020-12-01 四川金星清洁能源装备股份有限公司 High-low pressure integrated oil pump system for diaphragm compressor
CN116181642A (en) * 2023-02-21 2023-05-30 华中科技大学无锡研究院 A self-adaptive lubricating high-power power end and high-pressure super-large-flow plunger pump

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