Drawings
FIG. 1 is a schematic diagram of an oil circuit of a high-pressure and low-pressure integrated oil pump system for a diaphragm compressor according to the present invention;
FIG. 2 is a schematic structural diagram of a lubricating member in a high-pressure and low-pressure integrated oil pump system for a diaphragm compressor according to the present invention;
FIG. 3 is a schematic structural diagram of a top view of a lubrication element in a high-pressure and low-pressure integrated oil pump system for a diaphragm compressor according to the present invention;
FIG. 4 is a schematic structural diagram 1 of a plunger pump in a high-low pressure integrated oil pump system for a diaphragm compressor according to the present invention;
FIG. 5 is a schematic cross-sectional view A-A of a high-pressure and low-pressure integrated oil pump system for a diaphragm compressor according to the present invention;
FIG. 6 is a schematic structural diagram of a plunger pump in a high-low pressure integrated oil pump system for a diaphragm compressor of the present invention, shown in FIG. 2;
FIG. 7 is a schematic cross-sectional view of B-B of a high-low pressure integrated oil pump system for a diaphragm compressor according to the present invention;
wherein corresponding reference numerals are:
1-oil pool, 2-oil safety valve, 3-oil bypass valve, 4-cylinder oil chamber, 5-second oil check valve, 6-second filter, 7-plunger pump, 8-first oil check valve, 9-first filter, 10-oil cooler, 11-oil absorption filter, 12-gear pump, 13-gear shaft, 14-driven wheel, 15-driving gear, 16-elastic piece, 17-adjusting valve rod, 18-eccentric sleeve, 19-crankshaft, 20-oil inlet of oil return channel, 21-oil inlet of gear pump, and 22-oil outlet of gear pump.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "inside", "outside", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships that the products of the present invention are conventionally placed in use, or the orientations or positional relationships that are conventionally understood by those skilled in the art, and are used for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is also to be noted that, unless otherwise explicitly stated or limited, the terms "disposed" and "connected" are to be interpreted broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; the connection may be direct or indirect via an intermediate medium, and may be a communication between the two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The following detailed description of embodiments of the invention refers to the accompanying drawings.
As shown in fig. 1, 4, and 5, a high-low pressure integrated oil pump system for a diaphragm compressor includes:
two plunger pumps 7 for supplementing oil to the oil chamber 4 of the compressor cylinder; an eccentric part is arranged on a crankshaft 19 of the compressor, the eccentric action ends of the eccentric part respectively act on valve rods of the two plunger pumps 7, and oil outlets of the two plunger pumps 7 are respectively communicated with oil inlets of two cylinder oil cavities 4 of the compressor;
a lubrication member for lubricating the eccentric acting end of the eccentric member and the crankshaft 19 link mechanism in the compressor;
an oil sump 1; the oil inlets of the lubricating pieces are communicated with the oil pool 1, and the oil inlets of the two plunger pumps 7 and the oil outlets of the two cylinder oil chambers 4 are communicated with the oil pool 1.
As shown in fig. 1, 2, and 3, the lubricating member includes:
a gear pump 12; an oil inlet 21 of the gear pump 12 is communicated with the oil pool 1;
an oil return passage for passing lubricating oil; the oil return channel is arranged on the body of the gear pump 12, an oil inlet 20 of the oil return channel is communicated with an oil outlet 22 of the gear pump 12, and a first oil outlet of the oil return channel is positioned at the eccentric action end of the eccentric member;
an oil through hole channel; the oil through hole is formed in a gear shaft 13 of a driving gear 15 in the gear pump 12, an oil passage is formed in the crankshaft 19, an oil outlet of the oil through hole is communicated with an oil inlet of the oil passage, and an oil inlet of the oil through hole is communicated with a second oil outlet of the oil return passage.
As shown in fig. 2, the gear shaft 13 of the drive gear 15 is fixedly connected to the crankshaft 19.
As shown in fig. 2 and 3, the lubricating member further includes a pressure stabilizer for stabilizing oil pressure at the first oil outlet of the oil return passage, and an acting end of the pressure stabilizer is disposed at the first oil outlet of the oil return passage.
As shown in fig. 2 and 3, the pressure stabilizer includes an adjusting valve rod 17 and an elastic member 16, a mounting hole is provided on a body of the gear pump 12, a first end of the adjusting valve rod 17 is slidably mounted in the mounting hole, a second end of the adjusting valve core is located at a first oil outlet of the oil return passage, two ends of the elastic member 16 are respectively in pressing contact with the body and the adjusting valve rod 17, a direction of recovery deformation of the elastic member 16 is opposite to a flow direction of oil in the oil return passage, the elastic member 16 is a spring, and the spring is always in a compressed state.
As shown in fig. 1, the lubricating element further comprises an oil suction filter 11, an oil cooler 10 and a first filter 9, wherein an oil inlet and an oil outlet of the oil suction filter 11 are respectively communicated with the oil pool 1 and an oil inlet 21 of the gear pump 12, an oil inlet and an oil outlet of the oil cooler 10 are respectively communicated with an oil outlet 22 of the gear pump 12 and an oil inlet of the first filter 9, and an oil outlet of the first filter 9 is communicated with an oil inlet 20 of the oil return channel.
As shown in fig. 1, the oil pump system further includes two sets of valve assemblies, each set of valve assembly includes a second filter 6, a first oil check valve 8, a second oil check valve 5, an oil safety valve 2 and an oil bypass valve 3, an oil inlet and an oil outlet of the second filter 6 are respectively communicated with the oil inlet of the oil sump 1 and the oil inlet of the plunger pump 7, an oil inlet and an oil outlet of the first oil check valve 8 are respectively communicated with the oil outlet of the plunger pump 7 and the oil inlet of the second oil check valve 5, an oil outlet of the second oil check valve 5 is communicated with the oil inlet of the cylinder oil chamber 4, the oil safety valve 2 is used for pressure relief of the cylinder oil chamber, and an oil inlet and an oil outlet of the oil bypass valve 3 are respectively communicated with the oil outlet.
As shown in fig. 2, 4 and 5, the eccentric member is an eccentric sleeve 18, the eccentric sleeve 18 is fixedly sleeved on a crankshaft 19, two cams are fixedly arranged on the outer side wall of the eccentric sleeve 18 and are respectively in extrusion contact with valve rods of two plunger pumps 7, the crankshaft 19 in a connecting rod mechanism of the crankshaft 19 is a double-row double-throw crankshaft 19, oil supplementing time points of the two plunger pumps 7 to the two cylinder oil chambers 4 are the same, in the process that the eccentric sleeve 18 rotates along with the crankshaft 19, the two cams can respectively prop against the valve rods of the two plunger pumps 7, the two plunger pumps 7 can respectively inject oil into the two cylinder oil chambers 4, the oil supplementing purpose of the two cylinder oil chambers 4 is completed, and the oil supplementing time points of the two plunger pumps 7 to the two cylinder oil chambers 4 are the same, so that the double-cylinder oil supplementing can be realized.
As shown in fig. 2, 6 and 7, the eccentric member is an eccentric sleeve 18, the eccentric sleeve 18 is fixedly sleeved on a crankshaft 19, a cam is fixedly arranged on the outer side wall of the eccentric sleeve 18, the cam is respectively in extrusion contact with valve rods of two plunger pumps 7, the crankshaft 19 in a connecting rod mechanism of the crankshaft 19 is a double-row single-throw crankshaft 19, oil supplementing time points of the two plunger pumps 7 to two cylinder oil chambers 4 are different, in the process that the eccentric sleeve 18 rotates along with the crankshaft 19, the cam can respectively push against the valve rods of the two plunger pumps 7, the two plunger pumps 7 can respectively inject oil into the two cylinder oil chambers 4, and the oil supplementing purpose of the two cylinder oil chambers 4 is completed.
The eccentric part is an eccentric sleeve 18, the eccentric sleeve 18 is fixedly sleeved on a crankshaft 19, and the outer side wall of the eccentric sleeve 18 is in pressing contact with a valve rod of the plunger pump 7.
The working principle of the high-low pressure integrated oil pump system for the diaphragm compressor is as follows:
when the compressor works, the power source drives the crankshaft 19 to rotate, so that the eccentric sleeve 18 fixedly sleeved on the crankshaft 19 is driven to rotate, a valve rod of the plunger pump 7 in extrusion contact with a cam on the eccentric sleeve 18 moves to achieve the purpose of opening and closing the plunger pump 7, when the plunger pump 7 is opened, oil in the oil pool 1 sequentially passes through the second filter 6, the plunger pump 7, the first oil one-way valve 8 and the second oil one-way valve 5 to enter the cylinder oil cavity 4 of the compressor, the oil supplementing purpose of the cylinder is achieved, and high-pressure oil in the cylinder oil cavity 4 is decompressed through the oil safety valve 2 and then returns to the oil pool 1 through the oil bypass valve 3;
when the crankshaft 19 rotates, the gear shaft 13 fixedly connected with the crankshaft 19 is driven to rotate, so that the driving gear 15 is driven to rotate, and the purpose of driving the shaft 13 of the gear 15 is achieved, after the gear shaft 13 rotates, oil in the oil pool 1 enters an oil inlet 21 of the gear pump 12 through the oil absorption filter 11 and reaches an oil outlet 22 of the gear pump 12 through the gear pump 12, then the oil is cooled through the oil cooler 10 and reaches an oil inlet 20 of an oil return channel on the gear pump 12 through the first filter 9, and the oil lubricates a connecting rod mechanism of the crankshaft 19 through an oil through hole on the gear shaft 13 and an oil passage on the crankshaft 19; meanwhile, a part of oil is pushed to open the adjusting valve rod 17 in the oil return channel, so that the purpose of communicating the oil inlet 20 of the oil return channel with the first oil outlet of the oil return channel is achieved, the elastic piece 16 is opposite to the flow direction of the oil in the oil return channel in recovery and deformation, so that the oil cannot completely push to open the adjusting valve rod 17, the first oil outlet of the oil return channel is still in a high-pressure state, the oil can be sprayed to the surface, in contact with the valve rod, of the eccentric sleeve 18 and the plunger pump 7 from the first oil outlet of the oil return channel, lubrication is provided for the contact surface of the eccentric sleeve 18 and the valve in the plunger pump 7, and the service life of the equipment.
The oil is injected through the gear pump 12 to lubricate the eccentric action end of the eccentric part while the oil is supplemented in the cylinder oil chamber 4, and the oil enters the pore channel of the crankshaft 19 through the oil return channel of the gear pump 12 to lubricate moving parts such as a bearing bush, a crosshead and the like connected on the crankshaft 19; the gear shaft 13 of the driving gear 15 is fixedly connected with the crankshaft 19, and the rotation of the crankshaft 19 is directly used as a power source for the rotation of the driving gear 15, so that the redundancy of equipment is reduced, oil leakage points are reduced, and the running safety of the equipment is improved; the lubricating system and the oil supplementing system are integrated together, the low-pressure lubricating function is achieved, the high-pressure oil injecting function is achieved, the low-pressure lubricating function can provide a lubricating effect for parts of the high-pressure oil injecting part, the two systems are mutually associated and supplement each other, the integration level is high, and the problems that a traditional diaphragm compressor is complex in pipeline, high in maintenance difficulty and multiple in oil leakage points due to the fact that the cylinder oil supplementing system is often independently arranged are solved.
The technical solution of the present invention is not limited to the limitations of the above specific embodiments, and all technical modifications made according to the technical solution of the present invention fall within the protection scope of the present invention.