CN104497633B - Nano calcium carbonate surface treatment method - Google Patents

Nano calcium carbonate surface treatment method Download PDF

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CN104497633B
CN104497633B CN201410685319.2A CN201410685319A CN104497633B CN 104497633 B CN104497633 B CN 104497633B CN 201410685319 A CN201410685319 A CN 201410685319A CN 104497633 B CN104497633 B CN 104497633B
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calcium carbonate
nano
fatty acid
kiln gas
conditioning agent
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CN104497633A (en
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莫冬丽
朱勇
颜干才
谌业文
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Guangxi Warner New Material Co.,Ltd.
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Guangxi Huana New Materials Science & Technology Co Ltd
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Abstract

The invention discloses a nano calcium carbonate surface treatment method which is as follows: diluting lime milk which is refined and aged for 72h, and transferring to a bubbling carbonization column; introducing kiln gas with the flow rate of 6-10m<3> / h, when the reaction liquid pH drops to below 7.0, continuing to introduce the kiln gas for carbonization for 10min, and after carbonation reaction is completed, controlling the nano calcium carbonate slurry specific surface area to 23-30m<2> / g. The nano calcium carbonate slurry temperature is controlled at 80 to 90 DEG C, after even stirring, a surfactant is added, and the modification of nano calcium carbonate is completed by continuing stirring for 60 to 90min. The highly active nano calcium carbonate prepared by the method is used as a filler for filling silicone sealant, the reinforcing effect is significantly increased, adhesion properties and weathering stability of the silicone sealant can be greatly improved; the method has the advantages of simple process, easy operation, suitability for industrial production, and good economic benefit and social benefit.

Description

A kind of surface treatment method of nano-calcium carbonate
Technical field
The present invention relates to a kind of surface treatment method of nano-calcium carbonate, and in particular to one kind can give silicone sealant The surface treatment method of the nano-calcium carbonate of good bonding performance and weather resistance.
Technical background
Single-component room temperature vulcanized type silicone rubber is met the moisture in air and is reacted change elastomer-forming, can play bonding work With being widely used in the fields such as building, automobile, electronics because of its excellent performance.The silicone sealant that existing market is used Bonding and weather resistance are poor.For building trade, silicone sealant plays important structure function in glass curtain wall, due to It connects glass and glass, glass and aluminium, bears wind-force, geological process, deadweight and temperature change etc..Therefore, silicon should be improved The bonding and weather resistance of ketone seal gum, it is to avoid the structural assembling failure that produced due to due to fluid sealant, building rain The quality problems such as water seepage, so as to ensure durability and the safety of glass curtain wall.
We have found under study for action, the impact of functional filler and coupling agent to the cementability and weatherability of silicone sealant Larger, functional filler mentioned here refers to that Jing organises the nano-calcium carbonate of surface treatment.For nano-calcium carbonate, shadow The principal element for ringing filling silicone adhesive bonding and weatherability is size and surface treatment.To being usually used in calcium carbonate surface process Fatty acid, its one end is carboxyl, can carry out chemical bond between Calcium Carbonate molecule, forms unimolecule active layer, reduces carbon The surface energy of sour calcium particle, lumps so as to prevent calcium carbonate particle from reuniting, improves dispersion of the calcium carbonate particle in polymer phase Property;But, for chemical reaction is not produced between chain alkyl, with polymer, active force is weak for the other end.Therefore, the nanometer handled by which Calcium Carbonate can not give the preferable cementability of filling silicone sealant and weatherability.
A kind of preparation method of nano-material modified silicone adhesive, wherein institute are disclosed in 102898838 A of Chinese patent CN With nano-calcium carbonate and Pulvis Talci that filler is non-surface treated.Although general nano material has skin effect, quantum chi The characteristic such as very little effect and macro quanta tunnel effect, but the nano-calcium carbonate of non-surface treated is used as silicone adhesive filler dispersibility Difference, strengthening action are little, and filling with sealant weather resistance is poor.
A kind of manufacture of the nano-calcium carbonate for being applied to high-grade silicone adhesive is disclosed in 101863503 A of Chinese patent CN Method.The process of tri- subsurfaces of nano-calcium carbonate Jing, is crushed twice.Surface conditioning agent used includes:A, oils and fatss are in the basic conditions Mix resulting solution with fatty acid after saponification;B, satisfied fatty acid and its salt;C, unsaturated fatty acid and its salt.Fatty acid (salt) can carry out a certain degree of chemical reaction with calcium carbonate surface calcium ion, make calcium carbonate surface be changed into oleophylic by hydrophilic Property, improve nano-calcium carbonate dispersibility and the compatibility with polymer.Although the process of tri- subsurfaces of nano-calcium carbonate Jing, it Effect to improving filling silicone adhesive performance is not obvious, especially for cementability and weatherability.
A kind of preparation side of fire-retardant zinc stearate modified calcium carbonate filler is disclosed in 103772849 A of Chinese patent CN Method.Surface conditioning agent used is zinc stearate, morpholine.A kind of glycerol stearate is disclosed in 103468027 A of Chinese patent CN The method of ester modified nano-calcium carbonate.Surface conditioning agent used is also soap.
In sum, the process for treating surface of current Calcium Carbonate is difficult to while giving the excellent bonding of silicone sealant and resistance to Wait performance.
The content of the invention
The main purpose of the present invention is to provide a kind of silicone sealant good bonding performance and weather resistance of can giving The surface treatment method of nano-calcium carbonate.
Present invention is primarily based on following principle is realized:
Nano-calcium carbonate to particle diameter between 40~100nm carries out wet process surface treatment technique, using saturated fat Acid and the phosphate ester salt containing silicone hydroxyl mixture according to a certain ratio is used as surface conditioning agent.Sodium hydroxide is added in the hot water Or potassium hydroxide, adding satisfied fatty acid after fully dissolving carries out saponification, is eventually adding the phosphate ester salt containing silicone hydroxyl, Surface conditioning agent is obtained final product after stirring certain hour.
Fatty acid can give nano-calcium carbonate preferable oleophilic drainage performance, and most polymers system is had well The compatibility, but simple fatty acid modified it is difficult to the demand that satisfaction prepares high performance silicon ketone seal gum.The present invention is modified on surface The phosphate ester salt of silicone hydroxyl is introduced in agent, the bound phosphate groups in its molecule can be reacted with the calcium ion of calcium carbonate surface, make Which forms stronger chemisorbed between Calcium Carbonate.Silicone hydroxyl in its molecule may participate in the curing reaction of silicone adhesive.Namely Say, one end of phosphate ester salt molecule links Calcium Carbonate, the other end links polymer, two ends are all chemical bond, active force is stronger. Phosphate ester salt containing silicone hydroxyl substantially plays action of coupling agents.What Jing fatty acids and the phosphate ester salt containing silicone hydroxyl were surface-treated receives Rice Calcium Carbonate, with good dispersibility, not only can improve Polymer Processing performance, also be remarkably improved the mechanics of silicone adhesive Performance and weather resistance.
The above phosphate ester salt containing silicone hydroxyl is 3- (trihydroxy silicon substrate) the third methyl phosphorodithioate.Its molecular weight is 238.18;Molecular formula is C4H12NaO6PSi;Molecular structural formula is as follows:
Concrete technical scheme of the present invention is as follows:
A kind of surface treatment method of nano-calcium carbonate, it is characterised in that:Its technological operation is:
1. the preparation of nano-calcium carbonate:
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.050-1.065, controls temperature and is 20-25 DEG C, it is then delivered to the bubbling carbonizing tower with stirring;
(2) being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 6-10m3/ h, carbon dioxide body Product
Content is 25-35%, when reactant liquor pH is dropped to below 7.0, continues to be passed through kiln gas and crosses carbonization 10min, carbonating Instead
Should complete, nano-calcium carbonate serosity specific surface area is controlled to 23-30m2/g。
2. nano-calcium carbonate is modified:
Gained nano-calcium carbonate serosity after carbonization is delivered in surface processing trough, 80~90 DEG C of temperature is controlled, stirring is equal It is even;Then the surface conditioning agent of the mass parts 2~4% in terms of Calcium Carbonate butt is added, 60~90min is persistently stirred and is completed nanometer Calcium Carbonate it is modified.
Above-described surface conditioning agent is satisfied fatty acid and contains the mixture of the phosphate ester salt of silicone hydroxyl, saturated fat Acid with the quality proportioning of phosphate ester salt for containing silicone hydroxyl is:1: 0.5~3, the dosage of surface conditioning agent is to account for by quality proportioning The 2~4% of nano-calcium carbonate total amount.
Above-described satisfied fatty acid is the satisfied fatty acid that carbon atom number is 18~22, preferably stearic acid, flower The satisfied fatty acid of one kind or wherein arbitrarily several any proportionings in raw acid, behenic acid.
The preparation method of the above surface conditioning agent, adds sodium hydroxide or hydroxide in 90~97 DEG C of hot water Potassium, addition for satisfied fatty acid consumption 8~14% add fatty acid to carry out saponification, stir after fully dissolving 30min, is subsequently adding 3- (trihydroxy silicon substrate) the third methyl phosphorodithioate, obtains required surface conditioning agent after stirring 20min.
The present invention outstanding advantages and good effect be:
1st, this method adds the phosphate ester salt containing silicone hydroxyl that wet process surface treatment, gained high activity are carried out to nano-calcium carbonate Nano-calcium carbonate fills silicone sealant as filler so that its reinforcing effect is significantly improved, the adhesive property of silicone sealant And weather-stable performance is also greatly improved.
2nd, this preparation method process is simple, processing ease are suitable for commercial production, with preferable economic benefit and society Benefit.
Specific embodiment
The specific embodiment of the invention will be described in detail below.It is intended to help reader to understand, it is impossible to constitute to this The restriction of invention practical range.
Embodiment 1
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 24.1m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 3.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
Satisfied fatty acid used by the above surface conditioning agent is stearic acid, stearic acid and 3- (trihydroxy silicon substrate) the third methyl The proportioning of phosphate ester is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is 10% that stearic acid content is accounted for by mass fraction.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
Embodiment 2
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 24.1m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 2.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
Satisfied fatty acid used by the above surface conditioning agent is stearic acid, stearic acid and 3- (trihydroxy silicon substrate) the third methyl The proportioning of phosphate ester is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is 10% that stearic acid content is accounted for by mass fraction.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
Embodiment 3
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 27.3m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 3.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
Satisfied fatty acid used by the above surface conditioning agent is stearic acid, stearic acid and 3- (trihydroxy silicon substrate) the third methyl The proportioning of phosphate ester is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is 10% that stearic acid content is accounted for by mass fraction.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
Embodiment 4
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 24.1m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 3.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
Satisfied fatty acid used by the above surface conditioning agent is stearic acid, stearic acid and 3- (trihydroxy silicon substrate) the third methyl The proportioning of phosphate ester is 2:1.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is 10% that stearic acid content is accounted for by mass fraction.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
Comparative example 1
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 24.1m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 3.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
The above surface conditioning agent is single fat acid saponification liquor, and satisfied fatty acid used is stearic acid.Hot water temperature For 95 DEG C, sodium hydroxide concentration is 10% that stearic acid content is accounted for by mass fraction.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
Comparative example 2
(1) lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then It is transported to the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m3/ H, carbon dioxide volume content are 30%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonic acid Change reaction to complete, ripe slurry specific surface area is 24.1m2/g
(2), during gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred.
(3) surface treatment of 3.5% (in terms of Calcium Carbonate butt) is added in nano-calcium carbonate serosity obtained by step (2) Agent, persistently stirs 60min and completes the modified of nano-calcium carbonate.
The above surface conditioning agent is single 3- (trihydroxy silicon substrate) the third methyl phosphorodithioate.
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, be dried Temperature is 110 DEG C, crushes, is classified, that is, obtains nano-calcium carbonate of the present invention.
The parameters such as the surface treatment agent content of each embodiment and comparative example, it is calculated by mass, it is shown in Table 1.
Table 1:The content of calcium carbonate surface inorganic agent in each embodiment and comparative example
In upper table, inorganic agent percentage composition presses Calcium Carbonate Mass Calculation, and it is total that fatty acid presses inorganic agent with phosphate ester proportion Amount trisection isodisperse shared by which is calculated.
The application test of embodiment and comparative example product
Surface modified nano calcium carbonate product of each embodiment with comparative example is applied to into silicone sealant according to a conventional method Filling, compares and verifies surface modification effect.
Products application is shown in Table 2 in silicone sealant Ju Ti Pei Fang.
Table 2:Silicone sealant formula table
In upper table, cross-linking agent used is methyl tributanoximo silane (D-30);Coupling agent is gamma-aminopropyl-triethoxy Silane (KH-550);Catalyst is dibutyl tin laurate (D-80).
Each embodiment and silicone sealant performance obtained by comparative example, are shown in Table 3.
Table 3:Each embodiment and silicone sealant performance table obtained by comparative example
Silicone sealant performance test in upper table adopts GB 16776-2005 (structural silicone sealant for building) standard.
Can be seen that what is filled after being surface-treated to nano-calcium carbonate using phosphate ester salt by above Experimental comparison The tensile bond intensity of silicone sealant and it is aging after tensile bond intensity will be far above using merely fatty acid or phosphoric acid The silicone sealant filled by the nano-calcium carbonate of ester salt treatment.Product i.e. of the present invention can give silicone sealant good viscous Connect performance and weather resistance.

Claims (3)

1. a kind of surface treatment method of nano-calcium carbonate, it is characterised in that:Its technological operation is:
The preparation of A, nano-calcium carbonate:
(1)Lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.050~1.065, temperature is controlled for 20~25 DEG C, it is then delivered to the bubbling carbonizing tower with stirring;
(2)Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 6~10m/h, and carbon dioxide volume contains Measure as 25~35%, when reactant liquor pH is dropped to below 7.0, continue to be passed through kiln gas and cross carbonization 10min, carbonation reaction is completed, and is received Rice calcium carbonate serosity specific surface area is controlled to 23~30m2/g;
B, nano-calcium carbonate it is modified:
Gained nano-calcium carbonate serosity after carbonization is delivered in surface processing trough, 80~90 DEG C of temperature is controlled, is stirred;So The surface conditioning agent of the mass parts 2~4% in terms of Calcium Carbonate butt is added afterwards, is persistently stirred 60~90min and is completed nano-calcium carbonate It is modified;
Described surface conditioning agent be satisfied fatty acid with containing silicone hydroxyl phosphate ester salt mixture, satisfied fatty acid with it is siliceous The quality proportioning of the phosphate ester salt of hydroxyl is:1: 0.5~3, the dosage of surface conditioning agent is to account for nano-calcium carbonate by quality proportioning The 2~4% of calcium total amount;
Described satisfied fatty acid is the one kind or wherein arbitrarily several in 18~22 satisfied fatty acid for carbon atom number The satisfied fatty acid of any proportioning.
2. the surface treatment method of a kind of nano-calcium carbonate according to claim 1, it is characterised in that:The surface treatment The preparation method of agent, adds sodium hydroxide or potassium hydroxide in 90~97 DEG C of hot water, and addition is satisfied fatty acid consumption 8~14%, add satisfied fatty acid to carry out saponification after fully dissolving, stir 30min, be subsequently adding 3-(Trihydroxy silicon Base)Third methyl phosphorodithioate, obtains required surface conditioning agent after stirring 20min.
3. a kind of surface treatment method of nano-calcium carbonate, it is characterised in that its technological operation is:
(1)Lime cream after refined, ageing 72h is diluted, proportion is adjusted to 1.055, controls temperature for 23 DEG C, then conveys To the bubbling carbonizing tower with stirring;Being passed through purification, the kiln gas after cooling carries out carbonation reaction, and kiln gas flow is 8m/h, and two Carbonoxide volume content is 30%, when reactant liquor pH is dropped to below 7.0, continues to be passed through kiln gas and crosses carbonization 10min, and carbonating is anti- Should complete, ripe slurry specific surface area is 24.1m2/g;
(2)During gained nano-calcium carbonate serosity adds reactor after being carbonized, 85 DEG C of temperature is controlled, is stirred;
(3)In step(2)The surface conditioning agent of Calcium Carbonate butt 3.5% is added in gained nano-calcium carbonate serosity, is persistently stirred 60min completes the modified of nano-calcium carbonate;
Modified nano-calcium carbonate serosity is carried out into filter-press dehydration process, is dried using chain belt drying machine, baking temperature For 110 DEG C, crush, be classified, that is, obtain nano-calcium carbonate;
The surface conditioning agent is stearic acid and 3-(Trihydroxy silicon substrate)The mixture of the third methyl phosphorodithioate, stearic acid and 3-(Three Hydroxyl silicon substrate)The proportioning of the third methyl phosphorodithioate is 1:2, preparation method is that sodium hydroxide, addition are added in 95 DEG C of hot water For the 10% of stearic acid dosage, add fatty acid to carry out saponification after fully dissolving, stir 30min, be subsequently adding 3-(Three hydroxyls Base silicon substrate)Third methyl phosphorodithioate, obtains required surface conditioning agent after stirring 20min.
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CN101318684A (en) * 2008-06-28 2008-12-10 福建省万旗非金属材料有限公司 Method for preparing ultra-fine active nano-calcium carbonate with low-ore grade limestone wet-process activation
CN101863503A (en) * 2010-06-22 2010-10-20 恩平市燕华化工实业有限公司 Preparation method of nanometer calcium carbonate applied to top-grade silicone adhesive
CN102702795A (en) * 2012-05-02 2012-10-03 石家庄市三兴钙业有限公司 Preparation method of special nano calcium carbonate for polyurethane adhesives
CN102898838A (en) * 2012-10-22 2013-01-30 广东普赛特电子科技股份有限公司 Nanometer modified electronic silicone adhesive and preparation method of nanometer modified electronic silicone adhesive
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CN103754914A (en) * 2013-12-04 2014-04-30 芜湖卓越纳米新材料有限公司 Preparation method for submicron active calcium carbonate special for PVC and with low oil absorption value
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