CN104497633A - Nano calcium carbonate surface treatment method - Google Patents

Nano calcium carbonate surface treatment method Download PDF

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CN104497633A
CN104497633A CN201410685319.2A CN201410685319A CN104497633A CN 104497633 A CN104497633 A CN 104497633A CN 201410685319 A CN201410685319 A CN 201410685319A CN 104497633 A CN104497633 A CN 104497633A
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calcium carbonate
nano
surface treatment
treatment agent
saturated fatty
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CN104497633B (en
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莫冬丽
朱勇
颜干才
谌业文
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Guangxi Warner New Material Co.,Ltd.
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Guangxi Huana New Materials Science & Technology Co Ltd
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Abstract

The invention discloses a nano calcium carbonate surface treatment method which is as follows: diluting lime milk which is refined and aged for 72h, and transferring to a bubbling carbonization column; introducing kiln gas with the flow rate of 6-10m<3> / h, when the reaction liquid pH drops to below 7.0, continuing to introduce the kiln gas for carbonization for 10min, and after carbonation reaction is completed, controlling the nano calcium carbonate slurry specific surface area to 23-30m<2> / g. The nano calcium carbonate slurry temperature is controlled at 80 to 90 DEG C, after even stirring, a surfactant is added, and the modification of nano calcium carbonate is completed by continuing stirring for 60 to 90min. The highly active nano calcium carbonate prepared by the method is used as a filler for filling silicone sealant, the reinforcing effect is significantly increased, adhesion properties and weathering stability of the silicone sealant can be greatly improved; the method has the advantages of simple process, easy operation, suitability for industrial production, and good economic benefit and social benefit.

Description

A kind of surface treatment method of nano-calcium carbonate
Technical field
The present invention relates to a kind of surface treatment method of nano-calcium carbonate, be specifically related to a kind of surface treatment method can giving the nano-calcium carbonate of silicone sealant good bonding performance and weather resistance.
Technical background
The single-component room temperature vulcanized type silicon rubber moisture of meeting in air reacts and becomes elastomerics, can play bonding effect, be widely used in the fields such as building, automobile, electronics because of the performance of its excellence.Bonding and the weather resistance of the silicone sealant that existing market uses is poor.For building trade, silicone sealant plays important structure function in glass curtain wall, because it connects glass and glass, glass and aluminium, bears wind-force, earthquake action, deadweight and temperature variation etc.Therefore, the bonding of silicone sealant and weather resistance should be improved, avoid producing due to the reason of seal gum structurally to assemble unsuccessfully, the quality problems such as buildings rain leakage, thus ensure weather resistance and the security of glass curtain wall.
We find under study for action, and the impact on the cementability of silicone sealant and weathering resistance of functional filler and coupling agent is comparatively large, and functional filler mentioned here refers to through the surface-treated nano-calcium carbonate that organises.For nano-calcium carbonate, it is size and surface treatment that silicone adhesive principal element that is bonding and weathering resistance is filled in impact.To the lipid acid being usually used in calcium carbonate surface process, its one end is carboxyl, can and calcium carbonate molecule between carry out Chemical bond, form unit molecule active coating, reduce the surface energy of calcium carbonate particles, thus prevent calcium carbonate particles reunion caking, improve the dispersiveness of calcium carbonate particles in polymer phase; But the other end is chain alkyl, and does not produce chemical reaction between polymkeric substance, and reactive force is weak.Therefore, the nano-calcium carbonate handled by it can not be given and fill the desirable cementability of silicone sealant and weathering resistance.
Disclose a kind of preparation method of nano-material modified silicone adhesive in Chinese patent CN 102898838 A, wherein filler used is not surface treated nano-calcium carbonate and talcum powder.Although general nano material has the characteristics such as surface effects, quantum size effect and macro quanta tunnel effect, not surface treated nano-calcium carbonate is poor as silicone adhesive fillers dispersed, and strengthening action is little, and filling with sealant weather resistance is poor.
A kind of manufacture method being applied to the nano-calcium carbonate of high-grade silicone adhesive is disclosed in Chinese patent CN 101863503 A.Nano-calcium carbonate through three subsurface process, twice pulverizing.Surface treatment agent used comprises: A, grease in the basic conditions after saponification reaction with lipid acid mixing gained solution; B, saturated fatty acid and salt thereof; C, unsaturated fatty acids and salt thereof.The chemical reaction that lipid acid (salt) can carry out to a certain degree with calcium carbonate surface calcium ion, makes calcium carbonate surface change lipophilicity into by wetting ability, improve nano-calcium carbonate dispersed and with the consistency of polymkeric substance.Although nano-calcium carbonate is through three subsurface process, it is to improving the effect of filling silicone adhesive performance and not obvious, especially for cementability and weathering resistance.
A kind of preparation method of fire-retardant Zinic stearas modified calcium carbonate filler is disclosed in Chinese patent CN 103772849 A.Surface treatment agent used is Zinic stearas, morpholine.A kind of method of stearin modified nano calcium carbonate is disclosed in Chinese patent CN 103468027 A.Surface treatment agent used is also soap.
In sum, the process for treating surface of current calcium carbonate is difficult to give silicone sealant excellent bonding and weather resistance simultaneously.
Summary of the invention
The main object of the present invention is to provide a kind of surface treatment method can giving the nano-calcium carbonate of silicone sealant good bonding performance and weather resistance.
The present invention mainly realizes based on following principle:
Wet process surface treatment technique is carried out to the nano-calcium carbonate of particle diameter between 40 ~ 100nm, uses saturated fatty acid and the phosphate ester salt containing silicone hydroxyl mixture according to a certain ratio as surface treatment agent.Add sodium hydroxide or potassium hydroxide in the hot water, add saturated fatty acid again after fully dissolving and carry out saponification reaction, finally add the phosphate ester salt containing silicone hydroxyl, after stirring certain hour, namely obtain surface treatment agent.
Lipid acid can give nano-calcium carbonate good oleophilic drainage performance, has good consistency to most polymers system, but simple fatty acid modified being difficult to meets the demand preparing high performance silicon ketone seal gum.The present invention introduces the phosphate ester salt of silicone hydroxyl in surface-modifying agent, and the bound phosphate groups in its molecule can be reacted with the calcium ion of calcium carbonate surface, makes to form stronger chemisorption between itself and calcium carbonate.Silicone hydroxyl in its molecule can participate in the curing reaction of silicone adhesive.That is, one end of phosphate ester salt molecule links calcium carbonate, and the other end links polymkeric substance, and two ends are all Chemical bond, and reactive force is stronger.Phosphate ester salt containing silicone hydroxyl plays action of coupling agents in fact.Through lipid acid and the phosphate ester salt surface-treated nano-calcium carbonate containing silicone hydroxyl, there is good dispersiveness, not only can improve polymer processing performance, also can significantly improve mechanical property and the weather resistance of silicone adhesive.
The above phosphate ester salt containing silicone hydroxyl is 3-(trihydroxy-is silica-based) third methyl phosphorodithioate.Its molecular weight is 238.18; Molecular formula is C 4h 12naO 6pSi; Molecular structural formula is as follows:
The concrete technical scheme of the present invention is as follows:
A surface treatment method for nano-calcium carbonate, is characterized in that: its technological operation is:
1. the preparation of nano-calcium carbonate:
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.050-1.065, and control temperature is 20-25 DEG C, is then transported to the bubbling carbonizing tower with stirring;
(2) pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 6-10m 3/ h, carbonic acid gas volume
Content is 25-35%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonating is anti-
Should complete, nano-calcium carbonate slurries specific surface area controls as 23-30m 2/ g.
2. the modification of nano-calcium carbonate:
Be delivered in surface processing trough by gained nano-calcium carbonate slurries after carbonization, control temperature 80 ~ 90 DEG C, stirs; And then add in the surface treatment agent of calcium carbonate butt mass parts 2 ~ 4%, Keep agitation 60 ~ 90min completes the modification of nano-calcium carbonate.
Above-described surface treatment agent is the mixture of saturated fatty acid and the phosphate ester salt containing silicone hydroxyl, saturated fatty acid with the quality proportioning of the phosphate ester salt containing silicone hydroxyl is: 1: 0.5 ~ 3, and the dosage of surface treatment agent is account for 2 ~ 4% of nano-calcium carbonate total amount by quality proportioning.
Above-described saturated fatty acid to be carbon atom number be 18 ~ 22 saturated fatty acid, be preferably the saturated fatty acid of a kind of or wherein several arbitrarily any proportioning in stearic acid, eicosanoic acid, behenic acid.
The preparation method of the above surface treatment agent, sodium hydroxide or potassium hydroxide is added in the hot water of 90 ~ 97 DEG C, add-on is 8 ~ 14% of saturated fatty acid consumption, add lipid acid after abundant dissolving and carry out saponification reaction, stir 30min, then add 3-(trihydroxy-is silica-based) third methyl phosphorodithioate, after stirring 20min, obtain required surface treatment agent.
Outstanding advantages of the present invention and positively effect are:
1, the phosphate ester salt that present method adds containing silicone hydroxyl carries out wet process surface treatment to nano-calcium carbonate, gained high-activity nano calcium carbonate fills silicone sealant as filler, its reinforcing effect is significantly improved, and adhesiveproperties and the weather-stable performance of silicone sealant are also greatly improved.
2, this preparation method technique is simple, and processing ease, is suitable for industrial production, has good economic benefit and social benefit.
Embodiment
To be described in detail the specific embodiment of the invention below.Be intended to help reader understanding, the restriction to the scope of the present invention can not be formed.
Embodiment 1
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 24.1m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 3.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent saturated fatty acid used is stearic acid, and the proportioning of stearic acid and 3-(trihydroxy-is silica-based) third methyl phosphorodithioate is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is account for 10% of stearic acid content by massfraction.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
Embodiment 2
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 24.1m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 2.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent saturated fatty acid used is stearic acid, and the proportioning of stearic acid and 3-(trihydroxy-is silica-based) third methyl phosphorodithioate is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is account for 10% of stearic acid content by massfraction.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
Embodiment 3
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 27.3m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 3.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent saturated fatty acid used is stearic acid, and the proportioning of stearic acid and 3-(trihydroxy-is silica-based) third methyl phosphorodithioate is 1:2.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is account for 10% of stearic acid content by massfraction.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
Embodiment 4
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 24.1m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 3.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent saturated fatty acid used is stearic acid, and the proportioning of stearic acid and 3-(trihydroxy-is silica-based) third methyl phosphorodithioate is 2:1.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is account for 10% of stearic acid content by massfraction.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
Comparative example 1
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 24.1m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 3.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent is single fat acid saponification liquor, and saturated fatty acid used is stearic acid.Hot water temperature is 95 DEG C, and sodium hydroxide concentration is account for 10% of stearic acid content by massfraction.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
Comparative example 2
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.055, and control temperature is 23 DEG C, is then transported to the bubbling carbonizing tower with stirring; Pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 8m 3/ h, carbonic acid gas volume content is 30%, and when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and ripe slurry specific surface area is 24.1m 2/ g
(2) add in reactor by gained nano-calcium carbonate slurries after carbonization, control temperature 85 DEG C, stirs.
(3) in step (2) gained nano-calcium carbonate slurries, add the surface treatment agent of 3.5% (in calcium carbonate butt), Keep agitation 60min completes the modification of nano-calcium carbonate.
The above surface treatment agent is single 3-(trihydroxy-is silica-based) third methyl phosphorodithioate.
Modified nano-calcium carbonate slurries are carried out filter-press dehydration process, and usage chain band drying machine is dried, and drying temperature is 110 DEG C, and pulverizing, classification, namely obtain nano-calcium carbonate of the present invention.
The parameters such as the surface treatment agent content of each embodiment and comparative example, calculate, in mass in table 1.
Table 1: the content of calcium carbonate surface treatment agent in each embodiment and comparative example
In upper table, treatment agent percentage composition presses calcium carbonate Mass Calculation, and lipid acid and phosphoric acid ester proportion are pressed treatment agent total amount trisection isodisperse shared by it and calculated.
The application test of embodiment and comparative example product
The surface modified nano calcium carbonate product of each embodiment and comparative example is applied to silicone sealant according to a conventional method fill, compares and verify surface modification effect.
Product application is specifically filled a prescription in silicone sealant, in table 2.
Table 2: silicone sealant formula table
In upper table, linking agent used is methyl tributanoximo silane (D-30); Coupling agent is γ-aminopropyl triethoxysilane (KH-550); Catalyzer is dibutyl tin laurate (D-80).
Each embodiment and comparative example gained silicone sealant performance, in table 3.
Table 3: each embodiment and comparative example gained silicone sealant performance table
In upper table, silicone sealant performance test adopts GB 16776-2005 (structural silicone sealant for building) standard.
As can be seen from above Experimental comparison, the tensile bond intensity of silicone sealant of filling after using phosphate ester salt to carry out surface treatment to nano-calcium carbonate and aging after tensile bond intensity all will far above the simple silicone sealant using the nano-calcium carbonate of lipid acid or phosphate ester salt process fill.Namely product of the present invention can give the good adhesiveproperties of silicone sealant and weather resistance.

Claims (4)

1. a surface treatment method for nano-calcium carbonate, is characterized in that: its technological operation is:
The preparation of A, nano-calcium carbonate:
(1) diluted by the milk of lime after refining, ageing 72h, proportion is adjusted to 1.050-1.065, and control temperature is 20-25 DEG C, is then transported to the bubbling carbonizing tower with stirring;
(2) pass into purification, cooled kiln gas carries out carbonation reaction, kiln gas flow is 6-10m3/h, carbonic acid gas volume content is 25-35%, when reaction solution pH drops to below 7.0, continue to pass into kiln gas and cross carbonization 10min, carbonation reaction completes, and nano-calcium carbonate slurries specific surface area controls as 23-30m 2/ g;
The modification of B, nano-calcium carbonate:
Be delivered in surface processing trough by gained nano-calcium carbonate slurries after carbonization, control temperature 80 ~ 90 DEG C, stirs; And then add in the surface treatment agent of calcium carbonate butt mass parts 2 ~ 4%, Keep agitation 60 ~ 90min completes the modification of nano-calcium carbonate.
2. the surface treatment method of a kind of nano-calcium carbonate according to claim 1, it is characterized in that: described surface treatment agent is the mixture of saturated fatty acid and the phosphate ester salt containing silicone hydroxyl, saturated fatty acid with the quality proportioning of the phosphate ester salt containing silicone hydroxyl is: 1: 0.5 ~ 3, and the dosage of surface treatment agent is account for 2 ~ 4% of nano-calcium carbonate total amount by quality proportioning.
3. the surface treatment method of a kind of nano-calcium carbonate according to claim 1, it is characterized in that: described saturated fatty acid to be carbon atom number be 18 ~ 22 saturated fatty acid, be preferably the saturated fatty acid of a kind of or wherein several arbitrarily any proportioning in stearic acid, eicosanoic acid, behenic acid.
4. the surface treatment method of a kind of nano-calcium carbonate according to claim 1, it is characterized in that: the preparation method of described surface treatment agent, sodium hydroxide or potassium hydroxide is added in the hot water of 90 ~ 97 DEG C, add-on is 8 ~ 14% of saturated fatty acid consumption, add lipid acid after abundant dissolving and carry out saponification reaction, stir 30min, it is silica-based then to add 3-(trihydroxy-) the third methyl phosphorodithioate, obtain required surface treatment agent after stirring 20min.
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CN105482500A (en) * 2015-11-25 2016-04-13 广西华纳新材料科技有限公司 Surface modification method of anti-oxidation nanometer calcium carbonate used for silicone sealant
CN105482500B (en) * 2015-11-25 2018-09-14 广西华纳新材料科技有限公司 The surface modifying method of silicone sealant antioxidant nano-calcium carbonate
CN105329928A (en) * 2015-12-10 2016-02-17 湖南化工职业技术学院 Activation method for nanometer calcium carbonate
CN105384968B (en) * 2015-12-11 2018-03-02 广西华纳新材料科技有限公司 The surface treatment method of rubber filling nano-calcium carbonate
CN105384968A (en) * 2015-12-11 2016-03-09 广西华纳新材料科技有限公司 Surface treatment method of nanometer calcium carbonate for rubber filling
CN105504881A (en) * 2015-12-17 2016-04-20 广西华纳新材料科技有限公司 Modification method of nano calcium carbonate special for PVC injection molding material
CN105400238B (en) * 2015-12-17 2018-02-16 广西华纳新材料科技有限公司 A kind of surface treatment method of the nano-calcium carbonate of filled PVC plasticized paste
CN105400238A (en) * 2015-12-17 2016-03-16 广西华纳新材料科技有限公司 Surface treatment method for nanometer calcium carbonate filled with PVC plastic paste
CN105820601A (en) * 2016-04-18 2016-08-03 安徽省宣城市华纳新材料科技有限公司 Preparation of special nano calcium carbonate for high-grade ink
CN106366287A (en) * 2016-08-22 2017-02-01 连州市万仕达新材料有限公司 Polyurethane modifier, preparation method thereof, and preparation method of nanometer calcium carbonate
CN107325587A (en) * 2017-07-13 2017-11-07 广西田东民泰实业有限责任公司 The Nano calcium carbonate dedicated preparation method of silicone structure sealant
CN109879303A (en) * 2019-03-29 2019-06-14 桂林理工大学 A kind of preparation method of the nanometer calcium carbonate of the dispersion of stable suspersion in aqueous solution
CN109879303B (en) * 2019-03-29 2022-11-11 桂林理工大学 Preparation method of nano calcium carbonate capable of stably suspending and dispersing in aqueous solution
CN113416430A (en) * 2021-06-29 2021-09-21 常州碳酸钙有限公司 Preparation method and application of special nano calcium carbonate for polyurethane sealant
CN114410129A (en) * 2022-02-16 2022-04-29 安徽省宣城市华纳新材料科技有限公司 Nano calcium carbonate for double-component MS sealant and surface treatment method thereof

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