A kind of air knife spraying binder and preparation method thereof
Technical field
The present invention relates to ink-printing techniques field, and in particular to a kind of air knife spraying binder and preparation method thereof.
Background technology
Air knife spraying binder is a kind of water soluble acrylic resin, is the connection for being specifically applied to the spraying printing of air knife machine
Material.Air knife spraying be very different with traditional coating and printing mode, air knife spray be by the air-flow of middling speed or high speed with
About 45 ° of angle is sprayed onto on the material applied being coated on lining roller, and air-flow produces shearing force to paint film makes excess coating material
It is removed into liquid or gaseous state, so as to obtain the smooth printing sample of surfacing.
It is 9 ~ 11 seconds that air knife, which sprays appropriate viscosity of the binder when being used with ink, and traditional binder needs add a lot
Diluent can just make to adjust to appropriate viscosity with black viscosity, so that resin content reduces in pearl lusting printing ink, this is largely effected on
The adhesive force of ink so that printed matter easy dry linting;In addition, air knife spraying coating process, which also needs to binder, has faster
Rate of drying, preferable gloss colour rendering and reproducibility in kind, while there is higher requirement to levelability.With printing in recent years
The development of brush technology, increasing printing house use more advanced air knife spraying technology, the spray of some air knives successively occur
The binder of painting, but the binder of relevant spraying on the market at present, mostly only possess the characteristic in terms of some of which, than
As gloss is high but reproducibility in kind is poor, and colour rendering is good but levelability is bad etc..
Therefore, need the defects of spraying binder for existing air knife badly, research and develop a kind of air knife spraying of good combination property
Binder.
The content of the invention
In order to overcome shortcoming and defect present in prior art, it is an object of the invention to provide a kind of good combination property
Air knife spraying binder and preparation method thereof.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:30 ~ 60 parts of solvent, 0.30 ~ 2 part of initiator,
30 ~ 50 parts of monomer;The monomer is styrene, acrylic acid, methacrylic acid, methyl acrylate, methyl methacrylate, propylene
Acid butyl ester, hydroxy-ethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate, acrylic acid-2-ethyl caproite, acrylamide
In any one or two or more mixtures.
Wherein, it includes the raw material of following parts by weight:30 ~ 45 parts of the solvent, 0.30 ~ 1 part of initiator, monomer 30 ~ 40
Part.
Wherein, it includes the raw material of following parts by weight:45 ~ 60 parts of solvent, 1 ~ 2 part of initiator, 40 ~ 50 parts of monomer.
Wherein, it includes the raw material of following parts by weight:40 ~ 50 parts of solvent, 0.80 ~ 1.5 part of initiator, 35 ~ 45 parts of monomer.
Wherein, the solvent is methanol, ethanol, isopropanol, n-butanol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether, diethylene glycol
Any one in ether, ethylene glycol monobutyl ether or two or more mixtures.
Wherein, the initiator is azo-bis-isobutyl cyanide, benzoyl peroxide, Mono-n-butyltin, TBAB
In any one or two or more mixtures.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First solvent is put into reactor, stirred, heat temperature raising, when temperature is raised to predetermined temperature, addition 60% ~
85% initiator, then monomer is slowly added in reactor within a certain period of time, during which adds remaining initiator, with
It is smoothed out reaction;
(2)Monomer is incubated a period of time after adding, and 50 DEG C ~ 55 DEG C are cooled to after waiting reaction complete, adjusts viscosity and pH value,
It is filtered to can obtain air knife spraying binder.
Wherein, the step(1)In, the monomer addition time is 1.5h ~ 3.5h, and predetermined temperature is 60 DEG C ~ 120 DEG C;Stirring
Speed is 25r/min ~ 35r/min;The step(2)In, soaking time is 6h ~ 15h.
Wherein, the step(2)In, alkali includes ammoniacal liquor, monoethanolamine, diethanol amine, triethanolamine, triethylamine, N, N-
Any one in dimethylethanolamine or two or more mixtures;The addition of alkali is 3-10 parts by weight.The step(2)
In, adopt water use regulation viscosity.
Wherein, the viscosity of the air knife spraying binder is 80 seconds ~ 100 seconds, is tested at 25 DEG C of painting -4# cups;PH value is 7.8
~8.5;Solid content is 20% ~ 24%;Outward appearance is pale yellow transparent thick liquid.
The beneficial effects of the present invention are:The air knife spraying binder of the present invention has advantages below:1. the gas of the present invention
Raw material is easy to get used by knife spraying binder, and cheap, storage is convenient.2. the air knife spraying binder of the present invention is transparent
Degree is high, and thickening behavior unobvious, storage stability is good, and this binder good water solubility, and adding a small amount of diluent can be rapid
Reduce viscosity;Printing color rendering is good after binder is made into pearl lusting printing ink, and glossiness is high, Well-recovered, quick-drying in kind, flow leveling
It is good, there is splendid adhesive force.3. stability is good in use for the air knife spraying binder of the present invention, skinning increasing is not easy
It is thick, it is easy to use.
The preparation method of the air knife spraying binder of the present invention has advantages below:1. technique is simple, convenient operation and control,
Steady quality, production efficiency is high, can large-scale industrial production.It is 2. raw using solution polymerization process synthesis air knife spraying binder
Produce process safety.
Embodiment
For the ease of the understanding of those skilled in the art, with reference to embodiment, the present invention is further illustrated, real
The content that the mode of applying refers to not is limitation of the invention.
Embodiment 1.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Solvent methanol 33Kg, initiator azo two are different
Fourth cyanogen 0.5Kg, monomer 32.5Kg;The monomer is styrene 6Kg, acrylic acid 6.5Kg, methyl methacrylate 7Kg, acrylic acid
Butyl ester 6Kg, acrylamide 7Kg mix monomer.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First 33Kg methanol is put into reactor, regulation mixing speed to 29r/min, begins to warm up heating, when
When temperature is raised to 64 DEG C ~ 66 DEG C, 0.3Kg azo-bis-isobutyl cyanide is added, is then total to the mix monomer prepared in advance
32.5Kg was slowly added in reactor in 3 hours, during which added 0.2Kg azo-bis-isobutyl cyanides, so that reaction is smoothed out;
(2)Monomer is incubated 15 hours after adding, and is then cooled to 50 DEG C ~ 52 DEG C, is neutralized with 5.5Kg ammoniacal liquor so that pH is
8.3, it is 100 seconds to add water 70Kg regulation viscosity, filters the pale yellow transparent air knife spraying binder for producing that solid content is 23%.
Embodiment 2.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Etoh solvent 50Kg, initiator azo two are different
Fourth cyanogen 0.7Kg, monomer 45.5Kg;The monomer be styrene 10Kg, methacrylic acid 8.5Kg, methyl methacrylate 7Kg,
Butyl acrylate 10Kg, acrylamide 10Kg mix monomer.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First 50Kg ethanol is put into reactor, regulation mixing speed to 32r/min, begins to warm up heating, when
When temperature is raised to 73 DEG C ~ 75 DEG C, 0.45Kg azo-bis-isobutyl cyanide is added, the mix monomer 45.5Kg that then will be prepared in advance
Slowly added in 3.5 hours in reactor, during which add 0.25Kg azo-bis-isobutyl cyanides, so that reaction is smoothed out;
(2)Monomer is incubated 12 hours after adding, and is then cooled to 53 DEG C ~ 55 DEG C, is neutralized with 7.5Kg ammoniacal liquor, and regulation pH is
8.2, it is 100 seconds to add water 115Kg regulation viscosity, filters the pale yellow transparent air knife spraying binder for producing that solid content is 21%.
Embodiment 3.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Solvent is isopropanol 18Kg, n-butanol 20Kg
The common 38Kg of mixed solvent, initiator azo-bis-isobutyl cyanide 0.3Kg, monomeric acrylic 5Kg, methyl acrylate 15Kg, acrylic acid
Butyl ester 10Kg.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First isopropanol 18Kg, n-butanol 20Kg are put into reactor, regulation mixing speed to 25r/min, started
Heat temperature raising, when temperature is raised to 80 DEG C ~ 83 DEG C, 0.25Kg azo-bis-isobutyl cyanide is added, then mix monomer 30Kg exists
Slowly added in 1.5 hours in reactor, during which add 0.05Kg azo-bis-isobutyl cyanides, so that reaction is smoothed out;
(2)Monomer is incubated 6 hours after adding, and is then cooled to 51 DEG C ~ 53 DEG C, is neutralized with 3Kg monoethanolamines, and regulation pH is
7.8, it is 90 seconds to add water 65Kg regulation viscosity, filters the pale yellow transparent air knife spraying binder for producing that solid content is 20%.
Embodiment 4.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Solvent is ethylene glycol monomethyl ether 14Kg, propane diols
Methyl ether 18Kg, diethylene glycol ether 12Kg mixed solvent 44Kg, initiator Mono-n-butyltin 0.8Kg, TBAB
0.4Kg, monomer 40.5Kg;Monomer is methacrylic acid 13Kg, styrene 10Kg, methyl acrylate 7Kg, acrylic acid-2-ethyl
Own ester 10.5Kg mix monomer.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First ethylene glycol monomethyl ether 14Kg, propylene glycol monomethyl ether 18Kg, diethylene glycol ether 12Kg mixed solvents 44Kg are put into
Into reactor, regulation mixing speed to 28r/min, heating is begun to warm up, when temperature is raised to 110 DEG C, add monobutyl oxygen
Change tin 0.8Kg, then slowly added the mix monomer 40.5Kg prepared in advance in reactor in 2.4 hours, during which
TBAB 0.4Kg is added, so that reaction is smoothed out;
(2)Monomer is incubated 8 hours after adding, and is then cooled to 53 DEG C, with triethanolamine 2Kg, triethylamine 2Kg, N, N- bis-
Methylethanolamine 1Kg neutralize, regulation pH be 8.0, add water 80Kg regulation viscosity be 80 seconds, filter produce solid content be 23% it is light
Yellow transparent air knife sprays binder.
Embodiment 5.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Solvent is ethanol 33Kg, ethylene glycol monobutyl ether
22Kg mixed solvent 55Kg, initiator azo-bis-isobutyl cyanide 0.8Kg, benzoyl peroxide 0.4Kg, Mono-n-butyltin
0.4Kg common 1.6Kg, monomer 36.5Kg;Monomer be acrylic acid 5.5Kg, the bright olefin(e) acid formicester 15Kg of methyl, hydroxy-ethyl acrylate 5Kg,
Hydroxyethyl methacrylate 11Kg mix monomer.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First ethanol 33Kg, ethylene glycol monobutyl ether 22Kg mixed solvent 55Kg are put into reactor, regulation stirring
Speed begins to warm up heating, when temperature is raised to 80 DEG C, adds azo-bis-isobutyl cyanide 0.8Kg and benzoyl peroxide first to 33r/min
Acyl 0.4Kg, then the mix monomer 36.5Kg prepared in advance was slowly added in reactor in 3.2 hours, during which mended
Add Mono-n-butyltin 0.4Kg, so that reaction is smoothed out;
(2)Monomer is incubated 9 hours after adding, and is then cooled to 52 DEG C ~ 53 DEG C, is neutralized with 5.5Kg diethanol amine, adjusts pH
For 8.5, it is 85 seconds to add water 75Kg regulation viscosity, filters and produces the pale yellow transparent air knife that solid content is 24% and spray binder.
Embodiment 6.
A kind of air knife sprays binder, and it includes the raw material of following parts by weight:Solvent is ethanol 25Kg, diethylene glycol ether
13Kg, ethylene glycol monobutyl ether 22Kg mixed solvent 60Kg, initiator benzoyl peroxide 0.5Kg, Mono-n-butyltin
0.5Kg, TBAB 1Kg, monomer 50Kg;Monomer is methacrylic acid 10Kg, hydroxy-ethyl acrylate 5Kg, metering system
Sour hydroxyl ethyl ester 12Kg, styrene 10Kg, hydroxypropyl acrylate 9Kg, acrylic acid-2-ethyl caproite 4Kg mix monomer.
A kind of preparation method of air knife spraying binder, it comprises the following steps:
(1)First ethanol 25Kg, diethylene glycol ether 13Kg, ethylene glycol monobutyl ether 22Kg mixed solvent 60Kg are put into
In reactor, regulation mixing speed to 35r/min, heating is begun to warm up, when temperature is raised to 120 DEG C, add benzoyl peroxide first
Acyl 0.5Kg and TBAB 1Kg, then the mix monomer 50Kg prepared in advance was slowly added in 3.5 hours
In reactor, Mono-n-butyltin 0.5Kg is during which added, so that reaction is smoothed out;
(2)Monomer is incubated 15 hours after adding, and is then cooled to 50 DEG C, is neutralized with 10Kg ammoniacal liquor, and regulation pH is 8.4, is added
Water 70Kg regulation viscosity is 95 seconds, filters the pale yellow transparent air knife spraying binder for producing that solid content is 22%.
The properties test index such as table 1 of air knife spraying binder made of 1 ~ embodiment of embodiment 6.
Table 1
Above-described embodiment is the preferable implementation of the present invention, and in addition, the present invention can be realized with other manner,
Do not depart from and any on the premise of present inventive concept obviously replace within protection scope of the present invention.