CN104490602B - A kind of machine vision intelligent capsule bulking system - Google Patents
A kind of machine vision intelligent capsule bulking system Download PDFInfo
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- CN104490602B CN104490602B CN201410817399.2A CN201410817399A CN104490602B CN 104490602 B CN104490602 B CN 104490602B CN 201410817399 A CN201410817399 A CN 201410817399A CN 104490602 B CN104490602 B CN 104490602B
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Abstract
A kind of machine vision intelligent capsule bulking system proposed by the present invention, including：Feed mechanism, capsule transmission mechanism, filling mechanism, packaging mechanism, cutting agency, the first feed bin, the second feed bin and control module；Capsule transmission mechanism includes transmission belt, fixed seat and drive device；Filling mechanism includes the first support frame, material filling body, control valve and the first camera device；First camera device is used to detect filling station in real time；Packaging mechanism includes the second support frame, packaging system and the second camera device；Second camera device is used to detect encapsulation station in real time；Cutting agency includes the 3rd support frame and expansion link.In the present invention, human eye functions are replaced using machine vision technique, so as to realize filling capsule, encapsulation, detection, the full intellectuality of blanking, be conducive to improving the stability of capsule processing, reduce fault rate, it is ensured that the uniformity of capsule quality, cost of labor is reduced, production efficiency is improved.
Description
Technical field
The present invention relates to machine vision and capsule manufacture technical field, more particularly to a kind of machine vision intelligent capsule are filling
System.
Background technology
, it is necessary to use substantial amounts of capsule for medicine in pharmacy corporation.Capsule is general by housing and powder or graininess medicine
Composition, housing as medicine container.During capsule manufacture, there are two essential processes, respectively material filling and encapsulation,
Material filling is that medicine is circulated into housing, and encapsulation is that the housing progress after material filling is hermetically sealed.
At present, capsule manufacture has artificial and automation two ways.The artificial mode of production takes time and effort, low production efficiency,
It has been eliminated.Automated production mode, efficiency high, cost of labor is low, but there is problems with：The filling positioning of capsule is not smart
Really, medicine is easily spilt into housing, causes to waste；The uniformity of medicine poured into different housings can not be ensured；Flowing water line length,
Production equipment floor space is big；Qualified capsule and unqualified capsule can not be accurately distinguished, capsule testing cost is added.
The content of the invention
The technical problem existed based on background technology, the present invention proposes a kind of machine vision intelligent capsule bulking system.
A kind of machine vision intelligent capsule bulking system proposed by the present invention, including：Feed mechanism, capsule transmission mechanism,
Filling mechanism, packaging mechanism, cutting agency, the first feed bin, the second feed bin and control module；
Capsule transmission mechanism includes transmission belt, fixed seat and drive device, and the rotatable ring set of transmission belt is in fixed seat
Upper and lower surface, transmission belt is provided with multiple equally distributed material carrier platforms for being used to carry capsule；Drive device is used to drive
Dynamic transmission belt is rotated；
Feed mechanism is installed and used in the material carrier platform conveying to fixed seat upper surface first end close to the first end of fixed seat
Capsule housing；
Filling mechanism includes the first support frame, material filling body, control valve and the first camera device；First support frame is arranged on
On the outside of fixed seat and positioned between fixed seat first end and the second end, material filling body and the first camera device are installed in first
On support；Material filling body interior is provided with stock chest and tapping channel, the upper end connection stock chest of tapping channel, tapping channel
Lower end be located at the bottom of material filling body and above the transmission belt, the lower end of tapping channel is corresponding to be located at fixed seat upper surface
Position be filling station, the first camera device be used for detect filling station in real time；Control valve, which is arranged on tapping channel, to be used in combination
Its unimpeded or cut-off in control；
Packaging mechanism includes the second support frame, packaging system and the second camera device；Second support frame is arranged on fixed seat
Outside is simultaneously located between the first support frame and the end of fixed seat second, and packaging system is arranged on the second support frame and positioned at transmission belt
Top, the corresponding position positioned at fixed seat upper surface of packaging system is encapsulation station, and the second camera device is used to detect in real time
Encapsulate station；
Cutting agency includes the 3rd support frame and expansion link；3rd support frame is arranged on the outside of fixed seat and positioned at second
Between support and the end of fixed seat second, expansion link is horizontally arranged on the 3rd support frame and above the transmission belt, expansion link with
The vertical range of fixed seat upper surface is less than the vertical range on capsule housing top and fixed seat upper surface；
First feed bin is arranged on the end of fixed seat second and below the transmission belt, and the second feed bin is arranged on fixed seat away from the
The side of three support frames is simultaneously located on expansion link extended line and below transmission belt；
Control module connect respectively the first camera device, the second camera device, drive device, control valve, packaging system and
Expansion link, and according to the first camera device and the second camera device shooting image control drive device, control valve, packaging system and
Expansion link works.
Preferably, in the operating condition, control module receives the first camera device and the second camera device shooting image simultaneously
Graphical analysis is carried out, filling station is reached when the first camera device shooting image shows capsule housing, control module is by driving
Dynamic device control transmission belt stops operating, and the material filling into capsule housing by opening controlling valve；When the second camera device is shot
Image shows capsule housing and reaches encapsulation station, and control module controls transmission belt to stop operating by drive device, and controls
Packaging system is packaged to capsule housing, and the image after the encapsulated gathered in real time by the second camera device judges glue
Whether capsule is qualified, and when capsule is qualified, control transmission belt is rotated, and capsule falls into the first feed bin automatically；When capsule is unqualified, control is stretched
Contracting bar stretches is pushed into the second feed bin by capsule.
Preferably, filling station is equal to the distance between two neighboring material carrier platform with encapsulating the distance between station.
Preferably, filling station, or the only second shooting dress are reached when only the first camera device has detected capsule housing
Put and detected capsule housing arrival encapsulation station, control module control drive device stops driving transmission belt rotation.
Whether the machine vision intelligent capsule bulking system that the present invention is provided, capsule housing is monitored by the first camera device
Filling station is reached, so as to control filling body to carry out material filling to capsule housing, and is according to the second camera device monitoring capsule
It is no to reach encapsulation station, so that control packaging system to be packaged, and the glue after the encapsulation that can be shot according to the second camera device
Capsule image carries out qualified detection to capsule, and difference blanking is carried out to qualified capsule and unqualified capsule.
In the present invention, human eye functions are replaced using machine vision technique, so as to realize filling capsule, encapsulation, detection, blanking
Full intellectuality, be conducive to improve capsule processing stability, reduce fault rate, it is ensured that the uniformity of capsule quality, reduce people
Work cost, improves production efficiency.
Brief description of the drawings
Fig. 1 is a kind of machine vision intelligent capsule bulking system structural representation proposed by the present invention；
Fig. 2 is a kind of machine vision intelligent capsule bulking system control structure schematic diagram proposed by the present invention.
Embodiment
Reference picture 1, Fig. 2, a kind of machine vision intelligent capsule bulking system proposed by the present invention, including：Feed mechanism 1,
Capsule transmission mechanism 2, filling mechanism 3, packaging mechanism 4, cutting agency 5, the first feed bin 6, the second feed bin 7 and control module 8.
Capsule transmission mechanism 2 includes transmission belt 21, fixed seat 22 and drive device 23.The rotatable ring set of transmission belt 21 exists
The upper and lower surface of fixed seat 22, transmission belt 21 is provided with multiple equally distributed material carrier platforms 24 for being used to carry capsule.
Drive device 23 is used to drive transmission belt 21 to rotate.
In present embodiment, capsule motion is driven in the upper surface of fixed seat 22 after the carrying capsule of material carrier platform 24, to incite somebody to action
Capsule is switched to different positions and is processed.
Feed mechanism 1 is installed and used in the material carrier platform to the upper surface first end of fixed seat 22 close to the first end of fixed seat 22
24 delivery capsule housings, capsule housing is as the motion of transmission belt 21 is to the end motion of fixed seat 22 second.
Filling mechanism 3 includes the first support frame 31, material filling body 32, the control camera device 34 of valve 33 and first.First
Support 31 is arranged on the outside of fixed seat 22 and positioned between the first end of fixed seat 22 and the second end, and material filling body 32 and first is imaged
Device 34 is installed on the first support frame 31.The inside of material filling body 32 is provided with stock chest and tapping channel, tapping channel
Upper end connects stock chest, and the lower end of tapping channel is located at the bottom of material filling body 32 and positioned at the top of transmission belt 21.Work as material containing
Platform 24 carries the lower section that capsule housing moves to material filling body 32, and the lower end of tapping channel is corresponding to be located at the upper surface of fixed seat 22
Position be filling station, material filling body 32 can be by tapping channel to the capsule housing material filling on filling station.First shooting
Device 34 is used to detect filling station in real time.Control valve 33 is arranged on tapping channel and for controlling its unimpeded or ending.
Packaging mechanism 4 includes the second support frame 41, the camera device 43 of packaging system 42 and second.Second support frame 41 is installed
In the outside of fixed seat 22 and positioned between the first support frame 31 and the end of fixed seat 22 second, packaging system 42 is arranged on the second support
On frame 41 and positioned at the top of transmission belt 21, the corresponding position positioned at the upper surface of fixed seat 22 of packaging system 42 is encapsulation station.
Second camera device 43 is used to detect encapsulation station in real time.
Capsule housing sequentially passes through filling station and encapsulation station as transmission belt 21 is moved in the upper surface of fixed seat 22,
Filling station completes material filling, and completes hermetically sealed in encapsulation station, so as to complete capsule manufacturing techniques.
In present embodiment, the distance between the projection of material filling body 32 and packaging system 42 in fixed seat 22 is equal to phase
The distance between adjacent two material carrier platforms 24, i.e., the distance between filling station and encapsulation station be equal to two neighboring material carrier platform 24 it
Between distance.Carry out hermetically sealed thus, capsule housing is moved to next station at once after filling station completes material filling, have
Beneficial to pipeline length is reduced, system footprint area is reduced.
Cutting agency 5 includes the 3rd support frame 51 and expansion link 52.3rd support frame 51 is arranged on the outside of fixed seat 22 simultaneously
Between the second support frame 41 and the end of fixed seat 22 second.Expansion link 52 is horizontally arranged on the 3rd support frame 51 and positioned at biography
The dynamic top of band 21, expansion link 52 and the vertical range of the upper surface of fixed seat 22 are less than capsule housing top and the upper surface of fixed seat 22
Vertical range, so that capsule is pushed material carrier platform 24 by expansion link 52 by stretching routine.
Control module 8 connects the first camera device 34, the second camera device 43, drive device 23, control valve 33, envelope respectively
Assembling device 42 and expansion link 52.Control module 8 judges whether capsule shell reaches envelope according to the shooting image of the first camera device 34
Station is filled, so as to control drive device to be stopped, and controls tapping channel to carry out capsule shell by opening controlling valve 33
It is filling；Control module 8 judges whether capsule reaches encapsulation station according to the shooting image of the second camera device 43, so as to control driving
Device is stopped, and it is hermetically sealed to control packaging system 42 to carry out the capsule after filling.In present embodiment, control module
Capsule image after 8 encapsulation gathered always according to the second camera device 43, judges whether capsule is qualified, so as to control expansion link 52
Blanking is carried out to capsule.
In present embodiment, the first feed bin 6 is arranged on the end of fixed seat 22 second and positioned at the lower section of transmission belt 21.First feed bin
6 after storage enclosure for detecting qualified capsule.
Second feed bin 7 be arranged on side of the fixed seat 22 away from the 3rd support frame 51 and on the extended line of expansion link 52 and
Positioned at the lower section of transmission belt 21.Second feed bin 7 detects underproof capsule after being used for storage enclosure.
The machine vision intelligent capsule bulking system that present embodiment is provided, in the operating condition, control module 8 receive the
One camera device 34 and the shooting image of the second camera device 43 simultaneously carry out graphical analysis, when the shooting image of the first camera device 34 is aobvious
It is shown with capsule housing and reaches filling station, control module 8 controls transmission belt 21 to stop operating by drive device 23, and by opening
Open the control material filling into capsule housing of valve 33；Encapsulation work is reached when the shooting image of the second camera device 43 shows capsule housing
Position, control module 8 controls transmission belt 21 to stop operating by drive device 23, and controls packaging system 42 to carry out capsule housing
Encapsulate, and the image after the encapsulated gathered in real time by the second camera device 43 judges whether capsule is qualified, when capsule is closed
Lattice, control transmission belt 21 is rotated, and capsule falls into the first feed bin 6 automatically；When capsule is unqualified, control expansion link 52 is stretched capsule
It is pushed into the second feed bin 7.
In present embodiment, because the distance between filling station and encapsulation station are equal between two neighboring material carrier platform 24
Distance, so, when the first camera device 34 detected capsule housing reach filling station when, the second housing should be corresponding
Detect it is filling after capsule reach encapsulation station.So, when only the first camera device 34 has detected capsule housing arrival
Filling station, or only the second camera device 43 have detected capsule housing and have reached encapsulation station, represent that system breaks down, this
When, the control drive device 23 of control module 8 stops driving transmission belt 21 and rotated, and reduces breakdown loss.
The foregoing is intended to be a preferred embodiment of the present invention, but protection scope of the present invention is not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent or change, should all be included within the scope of the present invention.
Claims (3)
1. a kind of machine vision intelligent capsule bulking system, it is characterised in that including：Feed mechanism (1), capsule transmission mechanism
(2), filling mechanism (3), packaging mechanism (4), cutting agency (5), the first feed bin (6), the second feed bin (7) and control module (8)；
Capsule transmission mechanism (2) includes transmission belt (21), fixed seat (22) and drive device (23), and transmission belt (21) is rotatable
Ring set is in the upper and lower surface of fixed seat (22), and transmission belt (21) is provided with multiple equally distributed for carrying capsule
Material carrier platform (24)；Drive device (23) is used to drive transmission belt (21) to rotate；
Feed mechanism (1) is installed and used in the material containing to fixed seat (22) upper surface first end close to the first end of fixed seat (22)
Platform (24) delivery capsule housing；
Filling mechanism (3) includes the first support frame (31), material filling body (32), control valve (33) and the first camera device (34)；
First support frame (31) is arranged on the outside of fixed seat (22) and is located between fixed seat (22) first end and the second end, material filling body
(32) it is installed in the first camera device (34) on the first support frame (31)；Inside material filling body (32) provided with stock chest and
Tapping channel, the upper end connection stock chest of tapping channel, the lower end of tapping channel is located at the bottom and position of material filling body (32)
Above transmission belt (21), the corresponding position positioned at fixed seat (22) upper surface in lower end of tapping channel is filling station, the
One camera device (34) is used to detect filling station in real time；Control valve (33) is arranged on tapping channel and for controlling its unimpeded
Or cut-off；
Packaging mechanism (4) includes the second support frame (41), packaging system (42) and the second camera device (43)；Second support frame
(41) it is arranged on the outside of fixed seat (22) and is located between the first support frame (31) and the end of fixed seat (22) second, packaging system
(42) it is arranged on the second support frame (41) and above transmission belt (21), packaging system (42) is corresponding to be located at fixed seat
(22) position of upper surface is encapsulation station, and the second camera device (43) is used to detect encapsulation station in real time；
Cutting agency (5) includes the 3rd support frame (51) and expansion link (52)；3rd support frame (51) is arranged on fixed seat (22)
Outside is simultaneously located between the second support frame (41) and the end of fixed seat (22) second, and expansion link (52) is horizontally arranged at the 3rd support frame
(51) on and above transmission belt (21), expansion link (52) and the vertical range of fixed seat (22) upper surface are less than capsule housing
The vertical range on top and fixed seat (22) upper surface；
First feed bin (6) is arranged on the end of fixed seat (22) second and below transmission belt (21), and the second feed bin (7) is arranged on solid
Side of the reservation (22) away from the 3rd support frame (51) is simultaneously located on expansion link (52) extended line and below transmission belt (21)；
Control module (8) connects the first camera device (34), the second camera device (43), drive device (23), control valve respectively
(33), packaging system (42) and expansion link (52), and according to the first camera device (34) and the second camera device (43) shooting figure
As control drive device (23), control valve (33), packaging system (42) and expansion link (52) work；
In the operating condition, control module (8) receives the first camera device (34) and the second camera device (43) shooting image simultaneously
Graphical analysis is carried out, filling station, control module (8) are reached when the first camera device (34) shooting image shows capsule housing
Control transmission belt (21) to stop operating by drive device (23), and pass through opening controlling valve (33) material filling into capsule housing；
Encapsulation station is reached when the second camera device (43) shooting image shows capsule housing, control module (8) passes through drive device
(23) control transmission belt (21) stops operating, and controls packaging system (42) to be packaged capsule housing, and is taken the photograph by second
Image after the encapsulated that picture device (43) is gathered in real time judges whether capsule is qualified, when capsule is qualified, controls transmission belt
(21) rotate, capsule falls into the first feed bin (6) automatically；When capsule is unqualified, control expansion link (52) is stretched capsule push-in the
Two feed bins (7).
2. machine vision intelligent capsule bulking system as claimed in claim 1, it is characterised in that filling station and encapsulation station
The distance between be equal to the distance between two neighboring material carrier platform (24).
3. machine vision intelligent capsule bulking system as claimed in claim 1, it is characterised in that when only the first camera device
(34) detect capsule housing and reach filling station, or only the second camera device (43) has detected capsule housing and has reached envelope
Station is filled, control module (8) control drive device (23) stops driving transmission belt (21) and rotated.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410817399.2A CN104490602B (en) | 2014-12-24 | 2014-12-24 | A kind of machine vision intelligent capsule bulking system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410817399.2A CN104490602B (en) | 2014-12-24 | 2014-12-24 | A kind of machine vision intelligent capsule bulking system |
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| CN104490602A CN104490602A (en) | 2015-04-08 |
| CN104490602B true CN104490602B (en) | 2017-07-18 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105726314A (en) * | 2016-02-18 | 2016-07-06 | 张丽凤 | Dropping pill sampling and screening device |
| CN108066153A (en) * | 2017-12-27 | 2018-05-25 | 潘金槐 | A kind of pipeline system capsule filling device |
| CN108076729A (en) * | 2018-02-11 | 2018-05-29 | 兰州大学 | One kind is planted raw grain capsule manufacturing method and equipment |
| CN110772423A (en) * | 2019-09-20 | 2020-02-11 | 徐州立方机电设备制造有限公司 | Capsule production facility based on intelligent control |
| CN112957339B (en) * | 2021-02-09 | 2022-11-25 | 桂林华信制药有限公司 | Preparation process of valsartan capsule |
| CN114376912B (en) * | 2022-01-07 | 2022-08-23 | 浙江威仕生物科技有限公司 | Food-grade vitamin K1 microencapsulation packaging process and packaging device |
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| CN103831253A (en) * | 2014-02-17 | 2014-06-04 | 南京航空航天大学 | Surface detection apparatus and method of solar silicon chip based on DSP (digital signal processing) machine vision |
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| JP2005053133A (en) * | 2003-08-06 | 2005-03-03 | Nichiha Corp | Surface coated woody fiberboard and its manufacturing method |
| DE102010028125A1 (en) * | 2010-04-22 | 2011-10-27 | Robert Bosch Gmbh | Device for filling and closing capsules filled with at least one filling substance |
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| CN101528183A (en) * | 2006-10-24 | 2009-09-09 | 辉瑞产品公司 | Transfer line |
| CN202342471U (en) * | 2011-10-15 | 2012-07-25 | 四川制药制剂有限公司 | Full-automatic capsule filling machine with monitoring device |
| CN103831253A (en) * | 2014-02-17 | 2014-06-04 | 南京航空航天大学 | Surface detection apparatus and method of solar silicon chip based on DSP (digital signal processing) machine vision |
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