CN114376912B - Food-grade vitamin K1 microencapsulation packaging process and packaging device - Google Patents
Food-grade vitamin K1 microencapsulation packaging process and packaging device Download PDFInfo
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- CN114376912B CN114376912B CN202210015352.9A CN202210015352A CN114376912B CN 114376912 B CN114376912 B CN 114376912B CN 202210015352 A CN202210015352 A CN 202210015352A CN 114376912 B CN114376912 B CN 114376912B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 65
- ABSPRNADVQNDOU-UHFFFAOYSA-N Menaquinone 1 Natural products C1=CC=C2C(=O)C(CC=C(C)C)=C(C)C(=O)C2=C1 ABSPRNADVQNDOU-UHFFFAOYSA-N 0.000 title claims abstract description 22
- SHUZOJHMOBOZST-UHFFFAOYSA-N phylloquinone Natural products CC(C)CCCCC(C)CCC(C)CCCC(=CCC1=C(C)C(=O)c2ccccc2C1=O)C SHUZOJHMOBOZST-UHFFFAOYSA-N 0.000 title claims abstract description 22
- 235000019175 phylloquinone Nutrition 0.000 title claims abstract description 22
- 239000011772 phylloquinone Substances 0.000 title claims abstract description 22
- MBWXNTAXLNYFJB-NKFFZRIASA-N phylloquinone Chemical compound C1=CC=C2C(=O)C(C/C=C(C)/CCC[C@H](C)CCC[C@H](C)CCCC(C)C)=C(C)C(=O)C2=C1 MBWXNTAXLNYFJB-NKFFZRIASA-N 0.000 title claims abstract description 22
- 229960001898 phytomenadione Drugs 0.000 title claims abstract description 22
- 238000012858 packaging process Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 239000002775 capsule Substances 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 39
- 239000000839 emulsion Substances 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 235000013305 food Nutrition 0.000 claims description 13
- 238000001125 extrusion Methods 0.000 claims description 7
- 239000003094 microcapsule Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000012545 processing Methods 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 3
- 229940088594 vitamin Drugs 0.000 description 3
- 229930003231 vitamin Natural products 0.000 description 3
- 235000013343 vitamin Nutrition 0.000 description 3
- 239000011782 vitamin Substances 0.000 description 3
- MJVAVZPDRWSRRC-UHFFFAOYSA-N Menadione Chemical compound C1=CC=C2C(=O)C(C)=CC(=O)C2=C1 MJVAVZPDRWSRRC-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003722 vitamin derivatives Chemical class 0.000 description 2
- 102000015081 Blood Coagulation Factors Human genes 0.000 description 1
- 108010039209 Blood Coagulation Factors Proteins 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000023555 blood coagulation Effects 0.000 description 1
- 239000003114 blood coagulation factor Substances 0.000 description 1
- 229940019700 blood coagulation factors Drugs 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000015872 dietary supplement Nutrition 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 235000013350 formula milk Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007901 soft capsule Substances 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 235000012711 vitamin K3 Nutrition 0.000 description 1
- 239000011652 vitamin K3 Substances 0.000 description 1
- 229940041603 vitamin k 3 Drugs 0.000 description 1
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
- A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
- A61J3/072—Sealing capsules, e.g. rendering them tamper-proof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
- A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
- A61J3/074—Filling capsules; Related operations
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J2200/00—General characteristics or adaptations
- A61J2200/20—Extrusion means, e.g. for producing pharmaceutical forms
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a food-grade vitamin K1 microencapsulation packaging process and a packaging device, belonging to the technical field of capsule packaging, and comprising a supporting platform, wherein a first opening is arranged at the middle position of the supporting platform, a material extruding mechanism is arranged above the first opening, a filling mechanism for packaging capsules is arranged right below the first opening, a slide way is arranged at the right side of the first opening, a material pushing cylinder is arranged at the left side of the first opening, capsule packaging mechanisms are arranged at two sides of the material pushing cylinder, and an automatic sealing machine is arranged at the left side of the material pushing cylinder; the device has a relatively simple structure, greatly reduces the manufacturing cost, shortens the processing production line, improves the production efficiency, can improve the discharging accuracy while extruding and concentrating the emulsion through the arranged extruding mechanism, is convenient for packaging the materials through the mutual matching of the rotating mechanism and the lifting mechanism on the filling mechanism, is convenient for later-stage discharging, and is convenient for workers to use.
Description
Technical Field
The invention belongs to the technical field of capsule packaging, and particularly relates to a food-grade vitamin K1 microencapsulation packaging process and a packaging device.
Background
Vitamin K1 is one of fat-soluble vitamins, can find its shadow in green vegetables and edible vegetable oil in nature, is one of plant menadione phylloquinone active substances, is a substance necessary for human body function in synthesizing blood coagulation factors, and is called blood coagulation vitamin. Due to the fat solubility and the characteristic that vitamin K1 is easily degraded by ultraviolet rays, the nutrition strengthening work of vitamin K1 is difficult to carry out, the vitamin K1 is difficult to apply to health-care food, infant milk powder and daily dietary supplements, if the vitamin K1 is not added properly, the nutrition strengthening effect cannot be achieved, but harmful substances are easily generated, and the problem can be effectively overcome by microencapsulating vitamin K11. Because current microcapsule is less, put into big capsule inner packing with a plurality of microcapsules and preserve more, and its encapsulation equipment size of capsule packaging's device is too huge, and the structure is complicated, and manufacturing cost is high, and the maintenance is inconvenient, and production and processing quality is poor, and production efficiency is low, and the processing line is longer during production, occupies the place, and it is very inconvenient to use.
Disclosure of Invention
In view of the defects in the prior art, the present invention provides a microencapsulation packaging process and a microencapsulation packaging device for food grade vitamin K1, which are used to solve the above problems encountered in the background art.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a food level vitamin K1 microencapsulation packaging hardware, includes supporting platform, be equipped with first opening on supporting platform's the intermediate position, first open-ended top is equipped with crowded material mechanism, be equipped with the filling mechanism that carries out the filling to the capsule under first open-ended, first open-ended right side is equipped with the slide, first open-ended left side is equipped with pushes away the material cylinder, be equipped with capsule packaging mechanism on one side of pushing away the material cylinder, the left side that pushes away the material cylinder is equipped with automatic capper.
Furthermore, the extruding mechanism comprises an installation platform, a heat-preserving container is arranged on the installation platform, a feeding port is formed in the heat-preserving container, an extruding column is arranged inside the heat-preserving container, the top end of the extruding column penetrates through the heat-preserving container and is connected with a connecting column, a fixing column is transversely arranged on the connecting column, a plurality of openings are formed in the bottom end of the heat-preserving container, and the openings are located right above the first opening.
Furthermore, the side that lies in the heat-preserving container on the mount table still is equipped with first backup pad, be equipped with spacing hole in the first backup pad, the spliced pole is located spacing downthehole, fixed being equipped with a driving motor on the top of first backup pad, a driving motor's output is connected with the Z shape pole, the end swing joint of Z shape pole has the primary shaft cover, be equipped with the head rod on the primary shaft cover, be equipped with the U-shaped spare on the end of head rod, the end and the fixed column swing joint of U-shaped spare.
Further, the filling mechanism comprises a rotating plate, a second opening is formed in the rotating plate, a first bearing plate is arranged in the second opening, a rotating column is arranged at the bottom end of the rotating plate and matched with a rotating mechanism, the rotating mechanism is connected with a lifting mechanism through a second connecting rod, mold tables are arranged on the rotating plate at equal intervals, and filling boxes are arranged on the mold tables.
Furthermore, slewing mechanism include with the first mounting disc of rotation post fixed connection, annular array has four arc fixed blocks on the first mounting disc, be equipped with semi-circular opening on the arc fixed block, the cooperation has first linkage subassembly on the semi-circular opening, the cooperation has the second linkage subassembly on the first linkage subassembly.
Further, first linkage subassembly includes the second backup pad, run through being equipped with first axis of rotation in the second backup pad, one section of first axis of rotation is equipped with first long slab, first long slab passes through the second connecting rod and is connected with lifting mechanism, the other pot head of first axis of rotation has the second shaft cover, be connected with the T shaped plate on the second shaft cover, the second linkage subassembly includes the third backup pad, be equipped with the second axis of rotation in the third backup pad, the one end of second axis of rotation is equipped with second driving motor, the other end of second axis of rotation is equipped with the second mounting disc, the lower half end cladding of second mounting disc has the arc, the arc is mutually supported with semi-circular opening, the top of second mounting disc is equipped with the swash plate, be connected with the batter post on the swash plate.
Furthermore, still be equipped with the locking plate of type fan-shaped form on the second axis of rotation, the locking plate cooperates with the T shaped plate, the bottom equidistance of locking plate is equipped with a plurality of antiskid tooth.
Further, the lifting mechanism comprises a fourth supporting plate and a fifth supporting plate, a second long plate is movably connected to the fourth supporting plate, a first connecting piece is movably connected to the tail end of the second long plate, a second connecting piece is arranged at the top end of the first connecting piece, a third long plate is movably connected to the second connecting piece, one end of the third long plate is rotatably connected with the fifth supporting plate, the other end of the third long plate is connected with a second bearing plate, the second bearing plate is connected with the first bearing plate through a third connecting rod, a first telescopic column is arranged at the bottom end of the second bearing plate, and a second telescopic column is arranged at the bottom end of the first bearing plate.
Further, the capsule packaging mechanism comprises a packaging box, a controller is arranged at the outer top end of the packaging box, an electromagnetic telescopic rod electrically connected with the controller is arranged at the inner top end of the packaging box, a third opening is formed in the packaging box, a packaging frame is arranged in the third opening, and a plurality of upper capsule soft packages are arranged at the bottom end of the packaging frame.
A food grade vitamin K1 microencapsulation packaging process comprises a food grade vitamin K1 microencapsulation packaging device, and is characterized by comprising the following steps:
the method comprises the following steps: pouring the prepared oily emulsion into a heat-insulating barrel in a material extruding mechanism, and carrying out extrusion concentration and discharging operation;
step two: the tiny finished microcapsules extruded by the extruding mechanism fall into a filling box in a mould table on the filling mechanism, finally fall into a lower capsule soft package in the filling box, and a rotating mechanism drives a rotating plate to do intermittent motion, so that the filling box is moved to the lower part of a capsule packaging mechanism to perform upper capsule packaging operation;
step three: after the capsule is packaged, continuously and intermittently moving to the position below the automatic sealing machine to package the filling box;
step four: the lifting mechanism is matched with the rotating mechanism to drive the second bearing plate to move up and down, so that the packaged filling box can be lifted to a first opening on the supporting platform;
step five: and the material pushing cylinder is started to operate, and the packaged filling box is pushed to the slide way from the first opening to be transported out.
The invention has the beneficial effects that:
the filling device is relatively simple in structure, greatly reduces the manufacturing cost, shortens the processing production line, improves the production efficiency, can improve the discharging accuracy while extruding and concentrating the stock solution through the material extruding mechanism, is convenient for packaging the materials through the mutual matching of the rotating mechanism and the lifting mechanism on the filling mechanism, is convenient for later-stage discharging, and is convenient for workers to use.
Drawings
In order to more clearly illustrate the embodiments or technical solutions in the prior art of the present invention, the drawings used in the description of the embodiments or prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of the material extruding mechanism;
FIG. 3 is a cross-sectional view of the material extruding mechanism;
FIG. 4 is a schematic structural view of a filling mechanism;
FIG. 5 is a schematic view of the structure of the rotating mechanism;
FIG. 6 is a schematic diagram of a second linkage assembly;
FIG. 7 is a schematic structural view of a first linkage assembly;
FIG. 8 is a schematic view of the lifting mechanism;
fig. 9 is a schematic structural view of a capsule packaging mechanism.
The reference numbers in the figures illustrate:
1. a support platform; 2. a first opening; 3. a material extruding mechanism; 4. a filling mechanism; 5. a slideway; 6. a material pushing cylinder; 7. a rotating mechanism; 8. a lifting mechanism; 9. a capsule packaging mechanism; 10. an automatic sealing machine; 301. an installation table; 302. a heat-preserving barrel; 303. a feeding port; 304. extruding the column; 305. connecting columns; 306. fixing a column; 307. opening a hole; 308. a first support plate; 309. a limiting hole; 310. a first drive motor; 311. a Z-shaped bar; 312. a first bushing; 313. a first connecting rod; 314. a U-shaped piece; 401. a rotating plate; 402. a second opening; 403. a first bearing plate; 404. rotating the column; 405. a second connecting rod; 406. a mold table; 407. filling the box; 701. a first mounting plate; 702. an arc-shaped fixing block; 703. a semicircular opening; 704. a first linkage assembly; 705. a second support plate; 706. a first rotating shaft; 707. a first long plate; 708. a second shaft sleeve; 709. a T-shaped plate; 710. a second linkage assembly; 711. a third support plate; 712. a second rotating shaft; 713. a second drive motor; 714. a second mounting plate; 715. an arc-shaped plate; 716. a sloping plate; 717. an oblique column; 718. a locking plate; 719. anti-slip teeth; 801. a fourth support plate; 802. a fifth support plate; 803. a second long plate; 804. a first connecting member; 805. a second connecting member; 806. a third long plate; 807. a second bearing plate; 808. a third connecting rod; 809. a first telescopic column; 810. a second telescopic column; 901. packaging the box; 902. a controller; 903. an electromagnetic telescopic rod; 904. a third opening; 905. a package frame; 906. loading into soft capsule.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship merely to facilitate description of the invention and to simplify the description, and are not intended to indicate or imply that the referenced components or elements must be in a particular orientation, constructed and operative in a particular orientation, and are not to be construed as limiting the invention.
A food grade vitamin K1 microencapsulation packaging device is shown in figure 1, and comprises a supporting platform 1, wherein a first opening 2 is arranged at the middle position of the supporting platform 1, a material extruding mechanism 3 is arranged above the first opening 2, the material extruding mechanism 3 can automatically press and extrude emulsion into fine finished products, the device is convenient to use, a filling mechanism 4 for packaging capsules is arranged right below the first opening 2, a slide way 5 is arranged at the right side of the first opening 2, a material pushing cylinder 6 is arranged at the left side of the first opening 2, capsule packaging mechanisms 9 are arranged at two sides of the material pushing cylinder 6, an automatic sealing machine 10 is arranged at the left side of the material pushing cylinder 6, the capsules are packaged into lower capsule soft packages through the material extruding mechanism 3, the lower capsule soft packages are packaged through the filling mechanism 4, the upper capsule soft packages are packaged through the capsule packaging mechanisms 9, finally the capsules are packaged and sealed through the automatic sealing machine 10, the packaged capsules are pushed into the slide way 5 through the material pushing cylinder 6 to be transported away, and the operation steps are reduced, the packaging efficiency is improved, and the operation and the use of workers are facilitated.
As shown in fig. 2 and 3, the extruding mechanism 3 includes a mounting table 301, a thermal insulation barrel 302 is disposed on the mounting table 301, a feeding port 303 is disposed on the thermal insulation barrel 302, an extruding column 304 is disposed inside the thermal insulation barrel 302, a connecting column 305 is connected to the top end of the extruding column 304 through the thermal insulation barrel 302, a fixing column 306 is laterally disposed on the connecting column 305, a plurality of openings 307 are further disposed at the bottom end of the thermal insulation barrel 302, the openings of the openings 307 are small and are covered by a cover plate when not in use, the openings 307 are located right above the first opening 2, a first supporting plate 308 is further disposed on the mounting table 301 and located at the side end of the thermal insulation barrel 302, a limiting hole 309 is disposed on the first supporting plate 308, the connecting column 305 is located in the limiting hole 309, a first driving motor 310 is fixedly disposed on the top end of the first supporting plate 308, an output end of the first driving motor 310 is connected with a Z-shaped rod 311, a first shaft sleeve 312 is movably connected to the end of the Z-shaped rod 311, a first connecting rod 313 is disposed on the first shaft sleeve 312, the tail end of the first connecting rod 313 is provided with a U-shaped part 314, the tail end of the U-shaped part 314 is movably connected with the fixed column 306, the limiting hole 309 plays a limiting role, the connecting column 305 can move vertically and vertically in the heat-insulating barrel 302 all the time, the Z-shaped rod 311 is driven to rotate through the first driving motor 310, the extrusion column 304 is driven to move in the barrel, so that emulsion is extruded, the emulsion is discharged through the opening 307 at the bottom, the rotating speed of the first driving motor 310 can be set, when the extrusion column 304 runs back and forth in the barrel once, the emulsion extruded from the opening 307 is certain, and the quantity required by soft packaging of the upper capsule and the lower capsule in the filling box 407 on the die table 406 is just met. Through the setting of crowded material mechanism 3, the ration ejection of compact makes things convenient for the workman to operate, and the extrusion of extrusion post 304 simultaneously can make the microcapsule concentrated nature of producing better.
As shown in fig. 4-7, the filling mechanism 4 includes a rotating plate 401, a second opening 402 is provided on the rotating plate 401, a first bearing plate 403 is provided in the second opening 402, a rotating column 404 is provided at the bottom end of the rotating plate 401, a rotating mechanism 7 is fitted on the rotating column 404, the rotating mechanism 7 is connected to a lifting mechanism 8 through a second connecting rod 405, a mold table 406 is equidistantly provided on the rotating plate 401, a filling box 407 is provided on the mold table 406, a lower capsule soft package is provided in the filling box 407, the rotating mechanism 7 includes a first mounting plate 701 fixedly connected to the rotating column 404, the first mounting plate 701 is fitted on the rotating column 404, four arc-shaped fixing blocks 702 are arranged on the first mounting plate 701 in an annular array, an oblique gap is left between the four arc-shaped fixing blocks 702, a semicircular opening 703 is provided on the arc-shaped fixing block 702, a first linkage assembly 704 is fitted on the semicircular opening 703, a second linkage assembly 710 is fitted on the first linkage assembly 704, the first linkage assembly 704 comprises a second support plate 705, a first rotating shaft 706 penetrates through the second support plate 705, a first long plate 707 is arranged at one end of the first rotating shaft 706, the first long plate 707 is connected with the lifting mechanism 8 through a second connecting rod 405, a second bushing 708 is sleeved at the other end of the first rotating shaft 706, a T-shaped plate 709 is connected onto the second bushing 708, the second linkage assembly 710 comprises a third support plate 711, a second rotating shaft 712 is arranged on the third support plate 711, a second driving motor 713 is arranged at one end of the second rotating shaft 712, a second mounting disc 714 is arranged at the other end of the second rotating shaft 712, an arc plate 715 is wrapped at the lower half end of the second mounting disc 714, the arc plate 715 is matched with the semicircular opening 703, an inclined plate 716 is arranged at the top end of the second mounting disc 714, an inclined column 717 is connected onto the inclined plate 716, a fan-shaped locking plate 718 is further arranged on the second rotating shaft 712, and the locking plate 718 is matched with the T-shaped plate 709, the bottom end of the locking plate 718 is equidistantly provided with a plurality of anti-slip teeth 719, the anti-slip teeth 719 can increase the stability during matching, and by the rotation of the second driving motor 713, the second mounting plate 714 can be driven to rotate, the inclined posts 717 are matched with the inclined seams between the arc-shaped fixing blocks 702 through the matching of the arc-shaped plates 715 and the semicircular openings 703, the second mounting plate 714 rotates for a circle, the inclined posts 717 can drive the first mounting plate 701 to rotate for a short time when passing through the gaps between the arc-shaped fixing blocks 702, thereby driving the whole rotating plate 401 to rotate, so that the filling mechanism 4 can do intermittent motion, thereby facilitating the subsequent processing operation, through the rotation of the fan-like lock plate 718 provided on the second linkage assembly 710 and the cooperation with the T-shaped plate 709, when the arc plate 715 is completely engaged with the semicircular opening 703, the locking plate 718 is just pressed against the T-shaped plate 709, thereby facilitating the subsequent lifting operation of the device.
As shown in fig. 8 and 9, the lifting mechanism 8 includes a fourth supporting plate 801 and a fifth supporting plate 802, the fourth supporting plate 801 is movably connected to a second long plate 803, the end of the second long plate 803 is movably connected to a first connecting member 804, the top end of the first connecting member 804 is provided with a second connecting member 805, the second connecting member 805 is movably connected to a third long plate 806, one end of the third long plate 806 is rotatably connected to the fifth supporting plate 802, the other end of the third long plate 806 is connected to a second bearing plate 807, the second bearing plate 807 is connected to the first bearing plate 403 through a third connecting rod 808, the bottom end of the second bearing plate 807 is provided with a first telescopic column 809, the bottom end of the first bearing plate 403 is provided with a second telescopic column 810, due to the cooperation of the locking plate 718 and the T-shaped plate 709, the first long plate 707 and the second long plate 803 are driven to move up and down, the third long plate 806 is matched to drive the second bearing plate 807 to move up and down, thereby lifting up and transporting the material on the first bearing plate 403, and facilitating the unloading operation. The capsule packaging mechanism 9 comprises a packaging box 901, a controller 902 is arranged at the outer top end of the packaging box 901, an electromagnetic telescopic rod 903 electrically connected with the controller 902 is arranged at the inner top end of the packaging box 901, a third opening 904 is arranged on the packaging box 901, a packaging frame 905 is arranged in the third opening 904, a plurality of upper capsule soft packages 906 are arranged at the bottom end of the packaging frame 905, the packaging frame 905 is fed into the packaging box 901 from the third opening 904, the electromagnetic telescopic rod 903 is controlled by the controller 902 to be connected with the packaging frame 905, the upper capsule soft packages 906 are matched with lower capsule soft packages in the packaging box 407, and therefore microcapsules are sealed.
When the device is used, the manufactured capsule emulsion enters the heat-insulating barrel 302 of the extruding mechanism 3 through the feeding port 303, the opening 307 is blocked by the cover plate, the first driving motor 310 is started to drive the Z-shaped rod 311 to rotate, the connecting column 305 can be driven to move up and down in the barrel through the matching of the first connecting rod 313 and the U-shaped part 314, so that the extruding column 304 is driven to extrude the emulsion, the emulsion is concentrated together, the concentration amount of the emulsion is increased, then the cover plate is opened, the extruding column 304 continues to extrude the emulsion from the opening 307, the speed of the first driving motor 310 is adjusted, and when the extruding column 304 runs back and forth in the barrel once, the emulsion extruded from the opening 307 is constant and just meets the amount required by soft packaging of a lower capsule in the filling box 407 on the die table 406; the effluent emulsion flows into the lower capsule soft package in the filling box 407 on the lower die table 406 through the first opening 2, at this time, the second driving motor 713 on the second linkage assembly 710 drives the second mounting disc 714 to rotate, the second mounting disc 714 is provided with the inclined column 717, the inclined column 717 can be matched with the inclined seam between the arc-shaped fixed blocks 702 to drive the first mounting disc 701 to do intermittent motion, so as to drive the whole rotating plate 401 to do intermittent motion, thus, the die table 406 with the finished product can rotate to the lower part of the capsule packaging mechanism 9 along with the rotating plate 401 to carry out the capsule soft package packaging, the new die table 406 is rotated to the right lower part of the first opening 2 to continue the next operation, when the rotating plate 401 continues to do the intermittent motion once, the rotating plate can reach the lower part of the automatic sealing machine 10 to carry out the bag packaging operation, after one rotation, the packaged capsule die table 406 returns to the right lower part of the first opening 2, the first long plate 707 and the second long plate 803 are driven to move up and down together by the matching of the T-shaped plate 709 on the first linkage assembly 704 and the fan-shaped locking plate 718 of the second linkage assembly 710, when the T-shaped plate 709 is in contact with the locking plate 718, the first long plate 707 and the second long plate 803 move up and are connected in a rotating manner to drive the second bearing plate 807 of the third long plate 806 to move up, at this time, the mold table 406 on the first bearing plate 403 is jacked up and exposed at the first opening 2 on the support platform 1, then the material pushing cylinder 6 moves to push the packaged mold table 406 to the slideway 5 to be transported out, when the T-shaped plate 709 is separated from the locking plate 718, the second bearing plate 807 moves back down and returns to the original position to perform the next round of operation.
A food grade vitamin K1 microencapsulation packaging process comprises the following steps:
the method comprises the following steps: pouring the prepared oily emulsion into a heat-insulating barrel 302 in a material extruding mechanism 3, and carrying out extrusion concentration and discharging operation;
step two: the tiny finished microcapsules extruded by the extruding mechanism 3 fall into a filling box 407 in a mould table 406 on the filling mechanism 4, finally fall into a lower capsule soft package in the filling box 407, and a rotating mechanism 7 drives a rotating plate 401 to make intermittent motion, so that the filling box 407 is moved to the position below a capsule packaging mechanism 9 to perform capsule packaging operation;
step three: after the capsule is packaged, the capsule is continuously and intermittently moved to the position below the automatic sealing machine 10, and the filling box 407 is packaged;
step four: the lifting mechanism 8 is matched with the rotating mechanism 7 to drive the second bearing plate 807 to move up and down, so that the packaged filling box 407 can be lifted to the first opening 2 on the supporting platform 1;
step five: the material pushing cylinder 6 is started to operate, and the packaged filling box 407 is pushed to the slide way 5 from the first opening 2 to be transported out.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (5)
1. A food grade vitamin K1 microencapsulation packaging device comprises a supporting platform (1) and is characterized in that a first opening (2) is arranged in the middle of the supporting platform (1), a material extruding mechanism (3) is arranged above the first opening (2), a filling mechanism (4) for filling capsules is arranged under the first opening (2), a slide way (5) is arranged on the right side of the first opening (2), a material pushing cylinder (6) is arranged on the left side of the first opening (2), a capsule packaging mechanism (9) is arranged on one side of the material pushing cylinder (6), and an automatic sealing machine (10) is arranged on the left side of the material pushing cylinder (6);
the filling mechanism (4) comprises a rotating plate (401), a second opening (402) is formed in the rotating plate (401), a first bearing plate (403) is arranged in the second opening (402), a rotating column (404) is arranged at the bottom end of the rotating plate (401), a rotating mechanism (7) is matched on the rotating column (404), the rotating mechanism (7) is connected with a lifting mechanism (8) through a second connecting rod (405), mold tables (406) are equidistantly arranged on the rotating plate (401), and filling boxes (407) are arranged on the mold tables (406);
the rotating mechanism (7) comprises a first mounting disc (701) fixedly connected with a rotating column (404), four arc-shaped fixing blocks (702) are arranged on the first mounting disc (701) in an annular array mode, a semicircular opening (703) is formed in each arc-shaped fixing block (702), a first linkage assembly (704) is matched with each semicircular opening (703), and a second linkage assembly (710) is matched with each first linkage assembly (704);
the first linkage assembly (704) comprises a second supporting plate (705), a first rotating shaft (706) penetrates through the second supporting plate (705), a first long plate (707) is arranged at one end of the first rotating shaft (706), the first long plate (707) is connected with the lifting mechanism (8) through a second connecting rod (405), a second shaft sleeve (708) is sleeved at the other end of the first rotating shaft (706), a T-shaped plate (709) is connected onto the second shaft sleeve (708), the second linkage assembly (710) comprises a third supporting plate (711), a second rotating shaft (712) is arranged on the third supporting plate (711), a second driving motor (713) is arranged at one end of the second rotating shaft (712), a second mounting plate (714) is arranged at the other end of the second rotating shaft (712), and a curved plate (715) is wrapped at the lower half section of the second mounting plate (714), the arc-shaped plate (715) is matched with the semicircular opening (703), an inclined plate (716) is arranged at the top end of the second mounting plate (714), and an inclined column (717) is connected to the inclined plate (716);
the second rotating shaft (712) is further provided with a fan-shaped locking plate (718), the locking plate (718) is matched with the T-shaped plate (709), and the bottom end of the locking plate (718) is equidistantly provided with a plurality of anti-skidding teeth (719);
the lifting mechanism (8) comprises a fourth supporting plate (801) and a fifth supporting plate (802), a second long plate (803) is movably connected to the fourth supporting plate (801), a first connecting piece (804) is movably connected to the tail end of the second long plate (803), a second connecting piece (805) is arranged at the top end of the first connecting piece (804), a third long plate (806) is movably connected to the second connecting piece (805), one end of the third long plate (806) is rotatably connected with the fifth supporting plate (802), the other end of the third long plate (806) is connected with a second bearing plate (807), the second bearing plate (807) is connected with the first bearing plate (403) through a third connecting rod (808), the bottom of second bearing plate (807) is equipped with first flexible post (809), the bottom of first bearing plate (403) is equipped with second flexible post (810).
2. The microencapsulation packaging device of food grade vitamin K1 as defined in claim 1, wherein the material extruding mechanism (3) comprises a mounting platform (301), the mounting platform (301) is provided with a thermal insulating barrel (302), the thermal insulating barrel (302) is provided with a material feeding port (303), the thermal insulating barrel (302) is provided with an extruding column (304) inside, the top end of the extruding column (304) penetrates through the thermal insulating barrel (302) to be connected with a connecting column (305), the connecting column (305) is provided with a transverse fixing column (306), the bottom end of the thermal insulating barrel (302) is further provided with a plurality of openings (307), and the openings (307) are located right above the first opening (2).
3. The microencapsulation packaging device of food grade vitamin K1 as claimed in claim 2, wherein a first support plate (308) is further disposed at a side end of the heat-insulating barrel (302) on the mounting platform (301), a limiting hole (309) is disposed on the first support plate (308), the connecting column (305) is disposed in the limiting hole (309), a first driving motor (310) is fixedly disposed at a top end of the first support plate (308), an output end of the first driving motor (310) is connected with a Z-shaped rod (311), a first shaft sleeve (312) is movably connected to a terminal end of the Z-shaped rod (311), a first connecting rod (313) is disposed on the first shaft sleeve (312), a U-shaped member (314) is disposed at a terminal end of the first connecting rod (313), and a terminal end of the U-shaped member (314) is movably connected to the fixing column (306).
4. The microencapsulation packaging device of food grade vitamin K1 according to claim 1, wherein the capsule packaging mechanism (9) comprises a packaging box (901), the outer top end of the packaging box (901) is provided with a controller (902), the inner top end of the packaging box (901) is provided with an electromagnetic telescopic rod (903) electrically connected with the controller (902), the packaging box (901) is provided with a third opening (904), a packaging frame (905) is arranged in the third opening (904), and the bottom end of the packaging frame (905) is provided with a plurality of upper capsule soft packages (906).
5. A microencapsulation packaging process of food grade vitamin K1, the packaging process being performed by a food grade vitamin K1 microencapsulation packaging device as claimed in any one of claims 1 to 4, wherein the packaging process comprises the following steps:
the method comprises the following steps: pouring the prepared oily emulsion into a heat-preserving barrel (302) in a material extruding mechanism (3), and carrying out extrusion concentration and discharging operation;
step two: the tiny finished microcapsules extruded by the extruding mechanism (3) fall into a filling box (407) in a die table (406) on the filling mechanism (4), finally fall into a lower capsule soft package in the filling box (407), and a rotating mechanism (7) drives a rotating plate (401) to do intermittent motion, so that the filling box (407) is moved to the lower part of a capsule packaging mechanism (9) to perform capsule packaging operation;
step three: after the capsule is packaged, the capsule is continuously and intermittently moved to the position below the automatic sealing machine (10) to package the filling box (407);
step four: the lifting mechanism (8) is matched with the rotating mechanism (7) to drive the second bearing plate (807) to move up and down, so that the packaged filling box (407) can be lifted to the first opening (2) on the supporting platform (1);
step five: and (3) starting the material pushing cylinder (6) to operate, pushing the packaged filling box (407) from the first opening (2) to the slide way (5) and transporting the filling box out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210015352.9A CN114376912B (en) | 2022-01-07 | 2022-01-07 | Food-grade vitamin K1 microencapsulation packaging process and packaging device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210015352.9A CN114376912B (en) | 2022-01-07 | 2022-01-07 | Food-grade vitamin K1 microencapsulation packaging process and packaging device |
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| Publication Number | Publication Date |
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| CN114376912A CN114376912A (en) | 2022-04-22 |
| CN114376912B true CN114376912B (en) | 2022-08-23 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104490602B (en) * | 2014-12-24 | 2017-07-18 | 芜湖林一电子科技有限公司 | A kind of machine vision intelligent capsule bulking system |
| CN104887512B (en) * | 2015-05-07 | 2019-06-28 | 丹东金丸集团有限公司 | Filling machine is perfused |
| CN204745009U (en) * | 2015-07-20 | 2015-11-11 | 胡群芳 | Polishing all -in -one is filled to capsule |
| CN208785312U (en) * | 2018-04-03 | 2019-04-26 | 好得康（北京）保健食品有限公司 | Capsule filling machine |
| CN211751114U (en) * | 2020-01-20 | 2020-10-27 | 武汉伯睿科医药科技有限公司 | Filling device of dabigatran etexilate capsule |
| CN213490599U (en) * | 2020-07-31 | 2021-06-22 | 上海新亚药业邗江有限公司 | Capsule filling machine |
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Denomination of invention: A food grade vitamin K1 microencapsulation packaging process and packaging device Effective date of registration: 20231215 Granted publication date: 20220823 Pledgee: Zhejiang Tongxiang Rural Commercial Bank Co.,Ltd. Wuzhen sub branch Pledgor: WEISHI BIOTECHNOLOGY Co.,Ltd. Registration number: Y2023980071561 |
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Granted publication date: 20220823 Pledgee: Zhejiang Tongxiang Rural Commercial Bank Co.,Ltd. Wuzhen sub branch Pledgor: WEISHI BIOTECHNOLOGY Co.,Ltd. Registration number: Y2023980071561 |