CN104490601A - System and method for controlling secondary glue dipping of intestine-dissolvable capsule making machine - Google Patents
System and method for controlling secondary glue dipping of intestine-dissolvable capsule making machine Download PDFInfo
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- CN104490601A CN104490601A CN201410742168.XA CN201410742168A CN104490601A CN 104490601 A CN104490601 A CN 104490601A CN 201410742168 A CN201410742168 A CN 201410742168A CN 104490601 A CN104490601 A CN 104490601A
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Abstract
The invention relates to a system and method for controlling secondary glue dipping of an intestine-dissolvable capsule making machine. The system comprises a main control unit, a glue-dipping control unit, a first dragging device, a second dragging device, a third dragging device, a first dragging device dragging plate, a second dragging device dragging plate, a first poking bar, a second poking bar, a first disc, a second disc, a third disc, a fourth disc, a first lower pushing pawl, a second lower pushing pawl, a first glue dipping machine, a second glue dipping machine, a first push-out machine and a second push-out machine. The method comprises the following steps: a device is initialized; a main control unit is started; the main control unit is used for controlling the first dragging device to run; the first dragging device is used for dipping glue for the first time by a glue-dipping control unit after the first dragging device runs in place; the glue is dried after dipping the glue for the first time; the glue-dipping control unit is used for dipping glue for a second time after the glue is dried; the glue is dried after dipping the glue for the second time; the step in which a main control unit is used for controlling the first dragging device to run is returned after the glue is dried. The requirements of the production process for intestine-dissolvable capsules can be met; the high-quality intestine-dissolvable capsules can be produced; the problem that the medicine simulates the stomach of a patient and the side effect is generated can be solved; the full-automatic production process of making the capsules by a machine can be implemented; the blank of the field of medicine package is fulfilled.
Description
Technical field
The present invention relates to a kind of platemaking machine synchronous control technique, a kind of enteric coated capsule machine secondary dips in glue control system and method specifically.
Background technology
Enteric coated capsule is exactly could by the capsule of solution absorption in human small intestine.So-called enteric coated capsule, just adds special pharmaceutical polymers in fact in softgel shell or through special handling, make it not dissolve in gastric juice, only in intestinal juice, disintegrate is dissolved.This capsule, at gastric, in soaked in other words even in boiling water, all can not be dissolved.People are when edible capsule medicine, and the disintegrating procedue majority of capsule can occur under one's belt; And may produce stomach side effect excitatory for certain this medicine.In order to address this problem, people wish that disintegrating procedue for certain this pharmaceutical capsules is not at stomach but at the intestinal position of human body, to reduce irritating side effect of medicine.
When existing capsule machine produces conventional capsule, according to capsule manufacturing techniques requirement, only need dip in a glue, this is also form decision by the function of capsule machine, cannot meet the production technology of enteric coated capsule,
At present, the production of enteric coated capsule becomes capsule industry problem anxious to be resolved,
Summary of the invention
Cannot meet the deficiencies such as the production technology of enteric coated capsule for capsule machine of the prior art, the technical problem to be solved in the present invention is to provide a kind of enteric coated capsule machine secondary producing high-quality enteric coated capsule and dips in glue control system and method.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of enteric coated capsule machine of the present invention secondary dips in glue control system, there is main control unit, dip in glue control unit, the first ~ tri-actuator, the first ~ bis-actuator planker, the first ~ bis-group of bar, the first ~ tetra-disk, pawl for the first ~ bis-time, the first ~ bis-glue dipping machine and the first ~ bis-kickoff mechanism, wherein main control unit controls the first actuator motor rotation, dip in operation that glue control unit receives the first actuator to put in place signal, dip in glue control unit and export control instruction to the second ~ tri-actuator motor, the first ~ bis-actuator planker motor, the first ~ bis-group of bar motor, the first ~ tetra-disc motor, the first ~ bis-time motor of pawling, the control loop of the first ~ bis-glue dipping machine motor and the first ~ bis-kickoff mechanism motor.
Described first actuator motor is servomotor, and main control unit controls the first actuator motor by servo-driver and rotates.
Second disc motor and the 4th disc motor are servomotor, are received the instruction of dipping in glue control unit by respective servo-driver.
A kind of enteric coated capsule machine of the present invention secondary dips in glue control method and comprises the following steps:
Device initialize, main control unit starts;
Main control unit controls the first actuator and runs;
Judge that the first actuator runs whether to put in place;
Put in place if the first actuator runs, then carry out first time dip in glue by dipping in glue control unit;
First time dips in the oven dry after glue;
Carry out second time dip in glue by dipping in glue control unit after oven dry completes;
Second time dips in the oven dry after glue;
Be back to main control unit after oven dry completes and control the first actuator operating procedure.
Described first time dips in glue and comprises the following steps:
First actuator judges whether the planker of the first actuator has mould bar after running and putting in place;
If the planker of the first actuator has mould bar, then dip in the planker decline operation that glue control unit controls the first actuator;
After the planker of the first actuator declines and puts in place, first group of bar startup optimization;
Judge whether in position to pawl for first time;
If first time is pawled in position, then one group of mould bar is delivered on the first disk by first group of bar;
First disk completes upset under the control of dipping in glue control unit;
To pawl for first time startup, the one group of mould bar having completed upset is delivered to first dip in glue frame in the first disk;
First disk resets, and first group of mould bar starts to dip in glue;
This group is dipped in after glue completes, and pawls for first time to shift mould bar onto second disk, after first time action of pawling completes, starts back original position; Meanwhile, the second disk overturns and moves forward and puts in place;
In before mould bar is pushed into by the first kickoff mechanism motor in casing, the second disk reposition;
Judge that all groups of first times dip in glue and whether complete;
As all completed, then first group of bar reposition;
After first group of bar reposition, the planker of the first actuator resets, and first time dips in cementing bundle.
If all groups of first times dip in glue and all do not complete, then return first group of bar startup optimization step, whether in position continue judges to pawl for first time step.
Described second time is dipped in glue and is comprised the following steps:
First time is waited for that the second actuator puts in place, judges whether the planker of the second actuator has mould bar after putting in place after dipping in glue oven dry;
If the planker of the second actuator has mould bar, then the planker controlling the second actuator declines and runs;
After the planker of the second actuator declines and puts in place, starts second group of bar operation;
Judge whether in position to pawl for second time;
If second time is pawled in position, then the second group article one group of mould article is delivered to three-at om system;
Three-at om system completes upset, and the one group of mould article having completed upset in three-at om system is delivered to second and dipped in glue frame by startup of pawling for second time;
Three-at om system resets, and first group starts to dip in glue;
Dip in after glue completes, pawl for second time and shift mould bar onto the 4th disk;
After second time action of pawling completes, start back original position; Meanwhile, the 4th disk overturns and moves forward and puts in place;
Mould bar is pushed in front casing by the second kickoff mechanism motor, the 4th disk reposition;
Judge that all groups of second time are dipped in glue and whether completed;
As all completed, then second group of bar reposition;
After second group of bar reposition, the planker of the second actuator resets, the 3rd actuator startup optimization, and second time dips in cementing bundle.
If all groups of second time are dipped in glue and all do not completed, then return second group of bar startup optimization step, whether in position continue judges to pawl for second time step.
The present invention has following beneficial effect and advantage:
1. capsule machine of the present invention can meet the production technology demand of enteric coated capsule, can produce high-quality enteric coated capsule, for patient relieves the problem that medicine irritation stomach has side effects;
2. capsule machine of the present invention achieves the fully-automatic production process of machine-processed capsule, has filled up medical packaging field blank.
Accompanying drawing explanation
Fig. 1 is electrical structure schematic diagram of the present invention;
Fig. 2 is control method general flow chart of the present invention;
Fig. 3 A dips in glue flow chart () in control method of the present invention for the first time;
Fig. 3 B dips in glue flow chart (two) in control method of the present invention for the first time;
Fig. 4 A is that in control method of the present invention, second time dips in glue flow chart ();
Fig. 4 B is that in control method of the present invention, second time dips in glue flow chart (two);
Detailed description of the invention
Below in conjunction with Figure of description, the present invention is further elaborated.
As shown in Figure 1, a kind of enteric coated capsule machine of the present invention secondary dips in glue control system, there is main control unit, dip in glue control unit, the first ~ tri-actuator, the first ~ bis-actuator planker, the first ~ bis-group of bar, the first ~ tetra-disk, pawl for the first ~ bis-time, the first ~ bis-glue dipping machine and the first ~ bis-kickoff mechanism, wherein main control unit controls the first actuator motor rotation, dip in operation that glue control unit receives the first actuator to put in place signal, dip in glue control unit and export control instruction to the second ~ tri-actuator motor, the first ~ bis-actuator planker motor, the first ~ bis-group of bar motor, the first ~ tetra-disc motor, the first ~ bis-time motor of pawling, the control loop of the first ~ bis-glue dipping machine motor and the first ~ bis-kickoff mechanism motor.
In the present embodiment, the first actuator motor is servomotor, and main control unit controls the first actuator motor by servo-driver and rotates; Second disc motor and the 4th disc motor are servomotor, are received the instruction of dipping in glue control unit by respective servo-driver.
As shown in Figure 2, a kind of enteric coated capsule machine of the present invention secondary dips in glue control method and comprises the following steps:
Device initialize, main control unit starts;
Main control unit controls the first actuator and runs;
Judge that the first actuator runs whether to put in place;
Put in place if the first actuator runs, then carry out first time dip in glue by dipping in glue control unit;
First time dips in the oven dry after glue;
Carry out second time dip in glue by dipping in glue control unit after oven dry completes;
Second time dips in the oven dry after glue;
Be back to main control unit after oven dry completes and control the first actuator operating procedure.
As shown in Fig. 3 A, 3B, first time dips in glue and comprises the following steps:
First actuator judges whether the planker of the first actuator has mould bar after running and putting in place;
If the planker of the first actuator has mould bar, then dip in the planker decline operation that glue control unit controls the first actuator;
After the planker of the first actuator declines and puts in place, first group of bar startup optimization;
Judge whether in position to pawl for first time;
If first time is pawled in position, then one group of mould bar (being designed to 8 is a group) is delivered on the first disk by first group of bar;
First disk completes upset under the control of dipping in glue control unit;
To pawl for first time startup, the one group of mould bar having completed upset is delivered to first dip in glue frame in the first disk;
First disk resets, and first group of mould bar starts to dip in glue;
This group is dipped in after glue completes, and pawls for first time to shift mould bar onto second disk, first time original position of pawling back; Second disk overturns and moves forward and puts in place simultaneously, in before mould bar is pushed into by the first kickoff mechanism motor in casing, and the second disk reposition;
Judge that all groups of first times dip in glue and whether complete;
As all completed, then first group of bar reposition;
After first group of bar reposition, the planker of the first actuator resets, and first time dips in cementing bundle;
If all groups of first times dip in glue and all do not complete, then return first group of bar startup optimization step, whether in position continue judges to pawl for first time step.
As shown in Fig. 4 A, 4B, described second time is dipped in glue and is comprised the following steps:
First time is waited for that the second actuator puts in place, judges whether the planker of the second actuator has mould bar after putting in place after dipping in glue oven dry;
If the planker of the second actuator has mould bar, then the planker controlling the second actuator declines and runs;
After the planker of the second actuator declines and puts in place, starts second group of bar operation;
Judge whether in position to pawl for second time;
If second time is pawled in position, then the second group article one group of mould article (being designed to 8 is a group) is delivered to three-at om system;
Three-at om system completes upset, and the one group of mould article having completed upset in three-at om system is delivered to second and dipped in glue frame by startup of pawling for second time;
Three-at om system resets, and first group starts to dip in glue;
Dip in after glue completes, pawl for second time and shift mould bar onto the 4th disk;
Pawl for second time and get back to original position, the 4th disk overturns and moves forward and puts in place simultaneously;
Mould bar is pushed in front casing by the second kickoff mechanism motor, the 4th disk reposition;
Judge that all groups of second time are dipped in glue and whether completed;
As all completed, then second group of bar reposition;
After second group of bar reposition, the planker of the second actuator resets, the 3rd actuator startup optimization, and second time dips in cementing bundle;
If all groups of second time are dipped in glue and all do not completed, then return second group of bar startup optimization step, whether in position continue judges to pawl for second time step.
The inventive method is dipped in glue control system by enteric coated capsule machine secondary and is realized.Present system is machine-processed enteric coated capsule production line, develops based on original capsule production line, is to carry out secondary again after glue completes dip in glue (also referred to as secondary coating) former dipping in.First control first actuator advances by main control unit (i.e. main control PLC), return operation, after the first actuator advance puts in place, the signal that puts in place is thanked to device by sensing and is transferred to and dips in glue control unit (namely dipping in glue control PLC), dip in glue control PLC start perform first time dip in glue work, the planker comprising the first actuator loads 24 mould bars to start to decline and runs, decline after putting in place, first group of bar starts (dials 8 for each by first group of mould bar, totally three groups) dial in the first disk and (in design disk, only deposit 8 mould bars), after first disk overturns, by to pawl for first time, mould bar is pushed first and dip in glue frame, dip in by first the first time that glue motor realizes first group and dip in glue process, push in the second disk when first time dips in pawl by first time after glue completes again by the mould bar having dipped in glue, the first time work of pawling completes reset, second disk overturns and moves forward simultaneously, after putting in place, dries in before the mould bar having dipped in glue is pushed into by the first release in casing.
Complete through three periodic duties, first group of bar resets, and the first actuator planker has resetted.Dip in glue control PLC and control the second actuator startup optimization, start to carry out second time and dip in glue work.The planker comprising the second actuator loads 24 mould bars to start to decline and runs, decline after putting in place, second group of bar starts (dials 8 for each by the first mould bar, totally three groups) dial in three-at om system and (in design disk, only deposit 8 moulds article), after three-at om system overturns, by to pawl for second time, mould bar is pushed second and dip in glue frame, dip in glue motor by second and realize second time and dip in glue process; Dipping in pawl by second time after glue completes when second time pushes in the 4th disk by the mould article having dipped in glue again, and the second time work of pawling completes reset; 4th disk overturns and moves forward simultaneously, and after putting in place, the mould bar having dipped in glue is pushed in front casing by the second release dries.
Complete through three periodic duties, second group of bar resets, and the second actuator planker has resetted.Dip in glue control PLC and control the 3rd actuator startup optimization, complete secondary and dip in glue work.
Claims (8)
1. an enteric coated capsule machine secondary dips in glue control system, it is characterized in that: there is main control unit, dip in glue control unit, the first ~ tri-actuator, the first ~ bis-actuator planker, the first ~ bis-group of bar, the first ~ tetra-disk, pawl for the first ~ bis-time, the first ~ bis-glue dipping machine and the first ~ bis-kickoff mechanism, wherein main control unit controls the first actuator motor rotation, dip in operation that glue control unit receives the first actuator to put in place signal, dip in glue control unit and export control instruction to the second ~ tri-actuator motor, the first ~ bis-actuator planker motor, the first ~ bis-group of bar motor, the first ~ tetra-disc motor, the first ~ bis-time motor of pawling, the control loop of the first ~ bis-glue dipping machine motor and the first ~ bis-kickoff mechanism motor.
2. dip in glue control system by enteric coated capsule machine secondary according to claim 1, it is characterized in that: described first actuator motor is servomotor, main control unit controls the first actuator motor by servo-driver and rotates.
3. dip in glue control system by enteric coated capsule machine secondary according to claim 1, it is characterized in that: the second disc motor and the 4th disc motor are servomotor, received the instruction of dipping in glue control unit by respective servo-driver.
4. enteric coated capsule machine secondary dips in a glue control method, it is characterized in that comprising the following steps:
Device initialize, main control unit starts;
Main control unit controls the first actuator and runs;
Judge that the first actuator runs whether to put in place;
Put in place if the first actuator runs, then carry out first time dip in glue by dipping in glue control unit;
First time dips in the oven dry after glue;
Carry out second time dip in glue by dipping in glue control unit after oven dry completes;
Second time dips in the oven dry after glue;
Be back to main control unit after oven dry completes and control the first actuator operating procedure.
5. dip in glue control method by enteric coated capsule machine secondary according to claim 1, it is characterized in that: described first time dips in glue and comprises the following steps:
First actuator judges whether the planker of the first actuator has mould bar after running and putting in place;
If the planker of the first actuator has mould bar, then dip in the planker decline operation that glue control unit controls the first actuator;
After the planker of the first actuator declines and puts in place, first group of bar startup optimization;
Judge whether in position to pawl for first time;
If first time is pawled in position, then one group of mould bar is delivered on the first disk by first group of bar;
First disk completes upset under the control of dipping in glue control unit;
To pawl for first time startup, the one group of mould bar having completed upset is delivered to first dip in glue frame in the first disk;
First disk resets, and first group of mould bar starts to dip in glue;
This group is dipped in after glue completes, and pawls for first time to shift mould bar onto second disk, after first time action of pawling completes, starts back original position; Meanwhile, the second disk overturns and moves forward and puts in place;
In before mould bar is pushed into by the first kickoff mechanism motor in casing, the second disk reposition;
Judge that all groups of first times dip in glue and whether complete;
As all completed, then first group of bar reposition;
After first group of bar reposition, the planker of the first actuator resets, and first time dips in cementing bundle.
6. dip in glue control method by enteric coated capsule machine secondary according to claim 5, it is characterized in that: if all groups of first times dip in glue and all do not complete, then return first group of bar startup optimization step, whether in position continue judges to pawl for first time step.
7. dip in glue control method by enteric coated capsule machine secondary according to claim 4, it is characterized in that:
Described second time is dipped in glue and is comprised the following steps:
First time is waited for that the second actuator puts in place, judges whether the planker of the second actuator has mould bar after putting in place after dipping in glue oven dry;
If the planker of the second actuator has mould bar, then the planker controlling the second actuator declines and runs;
After the planker of the second actuator declines and puts in place, starts second group of bar operation;
Judge whether in position to pawl for second time;
If second time is pawled in position, then the second group article one group of mould article is delivered to three-at om system;
Three-at om system completes upset, and the one group of mould article having completed upset in three-at om system is delivered to second and dipped in glue frame by startup of pawling for second time;
Three-at om system resets, and first group starts to dip in glue;
Dip in after glue completes, pawl for second time and shift mould bar onto the 4th disk;
After second time action of pawling completes, start back original position; Meanwhile, the 4th disk overturns and moves forward and puts in place;
Mould bar is pushed in front casing by the second kickoff mechanism motor, the 4th disk reposition;
Judge that all groups of second time are dipped in glue and whether completed;
As all completed, then second group of bar reposition;
After second group of bar reposition, the planker of the second actuator resets, the 3rd actuator startup optimization, and second time dips in cementing bundle.
8. dip in glue control method by enteric coated capsule machine secondary according to claim 7, it is characterized in that: if all groups of second time are dipped in glue and all do not completed, then return second group of bar startup optimization step, whether in position continue judges to pawl for second time step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410742168.XA CN104490601B (en) | 2014-12-05 | 2014-12-05 | Capsulae enterosolubilis machine is secondary to dip in glue control system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410742168.XA CN104490601B (en) | 2014-12-05 | 2014-12-05 | Capsulae enterosolubilis machine is secondary to dip in glue control system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104490601A true CN104490601A (en) | 2015-04-08 |
| CN104490601B CN104490601B (en) | 2018-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410742168.XA Expired - Fee Related CN104490601B (en) | 2014-12-05 | 2014-12-05 | Capsulae enterosolubilis machine is secondary to dip in glue control system and method |
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| CN (1) | CN104490601B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108992417A (en) * | 2018-09-27 | 2018-12-14 | 宁波大红鹰药业股份有限公司 | A kind of capsule shells and preparation method thereof preventing adherency oral cavity |
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| CN2184436Y (en) * | 1993-12-23 | 1994-12-07 | 新昌胶丸总厂 | Automatic production machine for medical hard capsule |
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| CN103767876A (en) * | 2013-12-19 | 2014-05-07 | 丹东市金丸药用胶囊机械有限公司 | Capsule production system and control method thereof |
| CN203663104U (en) * | 2013-12-24 | 2014-06-25 | 上海帕圣制药设备有限公司 | Full-automatic production line for enteric capsules produced through repeated gelatin dipping |
| CN204319298U (en) * | 2014-12-05 | 2015-05-13 | 丹东市金丸药用胶囊机械有限公司 | Enteric coated capsule machine secondary dips in glue control system |
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2014
- 2014-12-05 CN CN201410742168.XA patent/CN104490601B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2184436Y (en) * | 1993-12-23 | 1994-12-07 | 新昌胶丸总厂 | Automatic production machine for medical hard capsule |
| CN2768775Y (en) * | 2005-01-07 | 2006-04-05 | 丹东金丸集团有限公司 | Hollow capsule glue-dipping mechanism |
| CN103767876A (en) * | 2013-12-19 | 2014-05-07 | 丹东市金丸药用胶囊机械有限公司 | Capsule production system and control method thereof |
| CN203663104U (en) * | 2013-12-24 | 2014-06-25 | 上海帕圣制药设备有限公司 | Full-automatic production line for enteric capsules produced through repeated gelatin dipping |
| CN204319298U (en) * | 2014-12-05 | 2015-05-13 | 丹东市金丸药用胶囊机械有限公司 | Enteric coated capsule machine secondary dips in glue control system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108992417A (en) * | 2018-09-27 | 2018-12-14 | 宁波大红鹰药业股份有限公司 | A kind of capsule shells and preparation method thereof preventing adherency oral cavity |
| CN108992417B (en) * | 2018-09-27 | 2021-08-31 | 宁波大红鹰药业股份有限公司 | Capsule shell for preventing oral cavity adhesion and preparation method thereof |
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| CN104490601B (en) | 2018-01-26 |
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