CN104481715A - Fault detection method of high-pressure fuel pump - Google Patents

Fault detection method of high-pressure fuel pump Download PDF

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CN104481715A
CN104481715A CN201410728861.1A CN201410728861A CN104481715A CN 104481715 A CN104481715 A CN 104481715A CN 201410728861 A CN201410728861 A CN 201410728861A CN 104481715 A CN104481715 A CN 104481715A
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pressure
fuel
fuel pump
pump
threshold
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CN104481715B (en
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胡川
杭勇
龚笑舞
王伏
周奇
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FAW Group Corp
Wuxi Fuel Pump and Nozzle Research Institute of China FAW Corp
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Wuxi Fuel Pump and Nozzle Research Institute of China FAW Corp
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Abstract

本发明提供一种高压燃油泵故障检测方法,包括下述步骤:步骤一,采集燃油蓄压器内的瞬时燃油压力,对瞬时燃油压力进行滤波处理,保留燃油供给频率和燃油喷射频率对应的波动分量;步骤二,在每一个高压燃油泵供油周期内,根据瞬时燃油压力波动分量的最大值和最小值的差值计算燃油压力增量;步骤三,在预先设定的工况条件下,统计燃油压力增量在设定的周期内超过阈值的概率来判断高压燃油泵的故障。本方法能够及时检测出高压燃油泵的失效、供油能力降低和老化等故障,并发出预警信息,告知检修人员调整高压燃油泵,防止高压燃油泵进一步劣化导致排放和安全问题,降低维修成本。

The present invention provides a high-pressure fuel pump fault detection method, including the following steps: step 1, collecting the instantaneous fuel pressure in the fuel accumulator, filtering the instantaneous fuel pressure, and retaining the fluctuations corresponding to the fuel supply frequency and the fuel injection frequency Component; step 2, in each high-pressure fuel pump fuel supply cycle, calculate the fuel pressure increment according to the difference between the maximum value and the minimum value of the instantaneous fuel pressure fluctuation component; step 3, under the preset working conditions, The failure of the high-pressure fuel pump is judged by counting the probability that the fuel pressure increment exceeds the threshold within the set period. The method can timely detect the failure of the high-pressure fuel pump, the reduction of the fuel supply capacity and aging, and send out early warning information to inform maintenance personnel to adjust the high-pressure fuel pump, so as to prevent further deterioration of the high-pressure fuel pump from causing emission and safety problems, and reduce maintenance costs.

Description

高压燃油泵故障检测方法High Pressure Fuel Pump Fault Detection Method

技术领域 technical field

本发明涉及内燃机领域,尤其是一种高压燃油泵故障的检测方法。 The invention relates to the field of internal combustion engines, in particular to a fault detection method for a high-pressure fuel pump.

背景技术 Background technique

中国专利CN103047125A提出了一种高压柱塞泵供油故障检测方法及装置。该方法首先计算每个供油周期的N个曲轴信号齿对应的轨压值,计算N个轨压值对应的最大值和最小值的差值,该差值就是每个供油周期的轨压上升值,其次计算所有柱塞轨压上升值的平均值,最后计算每一个柱塞的轨压上升值和平均值的比值,如果比值在范围内,则油泵无故障,否则,有故障。该专利存在以下不足之处:没有考虑提前角对轨压上升值的影响;没有对N个曲轴齿对应轨压值进行滤波处理;该专利只是计算了供油周期内轨压最大值和最小值的差值,没有考虑差值对应供油角度,因此不能准确判断柱塞供油能力降低等故障;该专利只是计算一个柱塞的轨压上升值和平均值的比值,没有将柱塞对应的轨压上升值和其历史数据进行比较,因此不能准确判断柱塞的老化故障。 Chinese patent CN103047125A proposes a method and device for detecting oil supply failure of a high-pressure plunger pump. This method first calculates the rail pressure values corresponding to the N crankshaft signal teeth in each oil supply cycle, and calculates the difference between the maximum and minimum values corresponding to the N rail pressure values, which is the rail pressure in each oil supply cycle Rise value, secondly calculate the average value of all plunger rail pressure rise values, and finally calculate the ratio of the rail pressure rise value of each plunger to the average value, if the ratio is within the range, the oil pump is not faulty, otherwise, there is a fault. This patent has the following deficiencies: it does not consider the influence of the advance angle on the rise of the rail pressure; it does not filter the rail pressure corresponding to N crankshaft teeth; the patent only calculates the maximum and minimum values of the rail pressure during the oil supply cycle The difference between the difference and the oil supply angle corresponding to the difference is not considered, so it is impossible to accurately judge the failure of the plunger’s oil supply capacity; The rail pressure rise value is compared with its historical data, so the aging failure of the plunger cannot be accurately judged.

中国专利CN102828876A提出了一种监测供油不平衡故障的方法和装置。该方法根据发动机转速和发动机缸数计算高压泵的理论供油周期,获取各个轨压峰值及其对应的时间点,计算相邻两个峰值时间间隔作为实际供油周期,如果实际供油周期在理论供油周期的若干整数倍的预设数值范围内,则判断高压供油不平衡。该方法存在以下不足之处:没有考虑提前角对轨压上升值的影响;没有说明获取轨压峰值的具体方法;该专利只能在高压泵各缸工作能力出现较大差异时,才能检测高压供油不平衡状态,而当高压泵各缸工作能力出现同等程度的变化时,该专利中描述的方法无法进行检测。 Chinese patent CN102828876A proposes a method and device for monitoring unbalanced fuel supply faults. This method calculates the theoretical oil supply period of the high-pressure pump according to the engine speed and the number of engine cylinders, obtains the peak value of each rail pressure and its corresponding time point, and calculates the time interval between two adjacent peaks as the actual oil supply period. If it is within the preset value range of several integral multiples of the theoretical fuel supply period, it is judged that the high-pressure fuel supply is unbalanced. This method has the following deficiencies: the influence of the advance angle on the rail pressure rise is not considered; the specific method for obtaining the peak value of the rail pressure is not explained; the patent can only detect high pressure when there is a large difference in the working capacity of each cylinder of the high-pressure pump The oil supply is unbalanced, and when the working capacity of each cylinder of the high-pressure pump changes to the same degree, the method described in this patent cannot be detected.

现有技术中的检测方法主要存在以下几个问题:①、没有准确地选取反应高压燃油泵工作能力的特征量,无法准确判断高压燃油泵供油能力降低等故障;②、没有将反应高压燃油泵工作能力的特征量和其历史数据进行比较,因此不能准确判断高压燃油泵的老化故障;③、只能在高压泵各缸工作能力出现较大差异时,才能检测高压供油不平衡状态,无法进行检测高压泵各缸工作能力出现同等程度的变化。 The detection methods in the prior art mainly have the following problems: ①. The characteristic quantity that reflects the working capacity of the high-pressure fuel pump cannot be accurately selected, and it is impossible to accurately judge the failure of the high-pressure fuel pump such as the reduction of the fuel supply capacity; ②. The characteristic quantity of the pump working capacity is compared with its historical data, so the aging fault of the high-pressure fuel pump cannot be accurately judged; ③, only when there is a large difference in the working capacity of each cylinder of the high-pressure pump, can the unbalanced state of high-pressure fuel supply be detected. It is impossible to detect the same degree of change in the working capacity of each cylinder of the high-pressure pump.

发明内容 Contents of the invention

本发明的目的在于提供一种用于高压燃油泵故障检测的方法,具体讲是一种用于检测高压燃油泵失效、泵油能力降低和老化等故障的方法。本发明采用的技术方案是: The object of the present invention is to provide a method for fault detection of a high-pressure fuel pump, specifically a method for detecting faults such as failure of a high-pressure fuel pump, reduced pumping capacity, and aging. The technical scheme adopted in the present invention is:

一种高压燃油泵故障检测方法,包括下述步骤: A high-pressure fuel pump failure detection method, comprising the steps of:

步骤一,采集燃油蓄压器内的瞬时燃油压力,对瞬时燃油压力进行滤波处理,保留燃油供给频率和燃油喷射频率对应的波动分量; Step 1, collecting the instantaneous fuel pressure in the fuel pressure accumulator, filtering the instantaneous fuel pressure, and retaining the fluctuation components corresponding to the fuel supply frequency and the fuel injection frequency;

步骤二,在每一个高压燃油泵供油周期内,根据瞬时燃油压力波动分量的最大值和最小值的差值计算燃油压力增量; Step 2: In each fuel supply cycle of the high-pressure fuel pump, calculate the fuel pressure increment according to the difference between the maximum value and the minimum value of the instantaneous fuel pressure fluctuation component;

步骤三,在预先设定的工况条件下,统计燃油压力增量在设定的周期内超过阈值的概率来判断高压燃油泵的故障。 Step 3, under the pre-set operating conditions, calculate the probability that the fuel pressure increment exceeds the threshold within a set period to determine the failure of the high-pressure fuel pump.

进一步地,步骤一中,可以定时间周期,也可以定角度周期采集燃油蓄压器内的瞬时燃油压力,燃油压力的采样周期必需满足以该采样周期采集的瞬时燃油压力能反映高压燃油泵一个供油周期内的燃油压力的变化特征。 Further, in step 1, the instantaneous fuel pressure in the fuel pressure accumulator can be collected at a fixed time period or at a fixed angle period, and the sampling period of the fuel pressure must satisfy that the instantaneous fuel pressure collected with this sampling period can reflect a high-pressure fuel pump. The change characteristics of the fuel pressure during the fuel supply cycle.

更进一步地,如果是定时间周期采样瞬时燃油压力,采用时域滤波器对瞬时燃油压力信号进行处理,如果定角度周期采样瞬时燃油压力,采用角度域滤波器对瞬时燃油压力信号进行处理。 Furthermore, if the instantaneous fuel pressure is sampled at a fixed time period, the instantaneous fuel pressure signal is processed by a time domain filter, and if the instantaneous fuel pressure is sampled at a fixed angle cycle, the instantaneous fuel pressure signal is processed by an angle domain filter.

更进一步地,所适用的时域滤波器或角度域滤波器是一种带通滤波器,其包含两个通带,两个通带中心分别是燃油供给频率和燃油喷射频率。 Furthermore, the applicable time-domain filter or angle-domain filter is a bandpass filter, which includes two passbands, and the centers of the two passbands are the fuel supply frequency and the fuel injection frequency respectively.

进一步地,步骤二中的计算具体为:计算瞬时燃油压力波动分量的最大值和最小值及其对应的发动机角度或时间,将最大值和最小值的差值与从最小值到最大值经历的发动机角度或时间的比值作为燃油压力增量。 Further, the calculation in step 2 is specifically: calculating the maximum value and minimum value of the instantaneous fuel pressure fluctuation component and the corresponding engine angle or time, and comparing the difference between the maximum value and the minimum value with the time experienced from the minimum value to the maximum value The ratio of engine angle or time as fuel pressure increment.

进一步地,步骤三具体包括:计算N(N大于等于1)个发动机工作循环内燃油压力增量的平均值,将平均值乘以高压燃油泵失效阈值系数得到高压燃油泵失效阈值,如果高压燃油泵某一缸对应的燃油压力增量小于失效阈值的概率超过设定概率,则判断该缸高压燃油泵失效;将平均值乘以高压燃油泵能力降低阈值系数得到高压燃油泵供油能力降低阈值,如果高压燃油泵某一缸对应的燃油压力增量小于能力降低阈值的概率超过设定概率,则判断该缸高压燃油泵供油能力降低。其中,高压燃油泵失效阈值系数和能力降低阈值系数根据燃油蓄压器内燃油压力和发动机燃油喷射量决定。 Further, Step 3 specifically includes: calculating the average value of the fuel pressure increment in N (N is greater than or equal to 1) engine working cycles, multiplying the average value by the high-pressure fuel pump failure threshold coefficient to obtain the high-pressure fuel pump failure threshold, if the high-pressure fuel pump If the probability that the fuel pressure increment corresponding to a pump cylinder is less than the failure threshold exceeds the set probability, it is judged that the high-pressure fuel pump of the cylinder is invalid; the average value is multiplied by the high-pressure fuel pump capacity reduction threshold coefficient to obtain the high-pressure fuel pump fuel supply capacity reduction threshold , if the probability that the fuel pressure increment corresponding to a certain cylinder of the high-pressure fuel pump is less than the capacity reduction threshold exceeds the set probability, it is judged that the fuel supply capacity of the high-pressure fuel pump of the cylinder is reduced. Among them, the failure threshold coefficient and capacity reduction threshold coefficient of the high-pressure fuel pump are determined according to the fuel pressure in the fuel pressure accumulator and the fuel injection quantity of the engine.

进一步地,步骤三还包括:根据燃油蓄压器内燃油压力和发动机燃油喷射量确定高压燃油泵老化阈值,如果高压燃油泵某一缸对应的燃油压力增量小于高压燃油泵老化阈值的概率超过设定概率,则判断该缸高压燃油泵出现老化故障。 Further, step 3 also includes: determining the aging threshold of the high-pressure fuel pump according to the fuel pressure in the fuel pressure accumulator and the fuel injection quantity of the engine, if the probability that the fuel pressure increment corresponding to a certain cylinder of the high-pressure fuel pump is less than the aging threshold of the high-pressure fuel pump exceeds If the probability is set, it is judged that the high-pressure fuel pump of the cylinder has an aging fault.

更进一步地,高压燃油泵老化阈值通过人工标定或自动学习确定;人工标定过程为:根据燃油压力和燃油喷射量制成一张二维表格,然后填入不同工况下对应的老化阈值,使用时根据当前燃油压力和喷油量查上述表格即可;自动学习过程为:根据当前燃油压力和燃油喷射量制成一张二维燃油压力增量表格,新的高压燃油泵在开始使用时学习在不同工况下的燃油压力增量并填入上述表格;并根据内燃机运行时间制成一张老化系数表格,在此表格中填入相应的老化系数;使用时,根据当前内燃机运行工况查上述自学习得到的燃油压力增量表格得到相应燃油压力增量;再根据当前发动机累计运行时间查老化系数表格,得到相应的老化系数;最后将查表得到的燃油压力增量乘以老化系数得到当前工况下的高压泵老化阈值。 Furthermore, the aging threshold of the high-pressure fuel pump is determined by manual calibration or automatic learning; the manual calibration process is: according to the fuel pressure and fuel injection volume, a two-dimensional table is made, and then the corresponding aging threshold under different working conditions is filled in. The current fuel pressure and fuel injection quantity can be checked in the above table; the automatic learning process is: according to the current fuel pressure and fuel injection quantity, a two-dimensional fuel pressure increment table is made, and the new high-pressure fuel pump learns in different working conditions at the beginning of use. and fill in the above table; and make an aging coefficient table according to the running time of the internal combustion engine, and fill in the corresponding aging coefficient in this table; when in use, check the above self-study according to the current internal combustion engine operating conditions The corresponding fuel pressure increment can be obtained from the fuel pressure increment table; then check the aging coefficient table according to the current cumulative running time of the engine to obtain the corresponding aging coefficient; finally, multiply the fuel pressure increment obtained by looking up the table by the aging coefficient to obtain the The aging threshold of the high pressure pump.

进一步地,进行上述故障判断时,首先判断高压燃油泵的失效故障和供油能力降低故障,再判断老化故障。 Further, when performing the above fault judgment, the failure fault of the high-pressure fuel pump and the reduction fault of the fuel supply capacity are first judged, and then the aging fault is judged.

本发明所描述的高压燃油泵故障检测方法与目前存在的解决方法的不同之处包括:①可以定时间周期或定角度周期采集瞬时燃油压力,通过带通滤波器对瞬时燃油压力进行处理,其通带中心是燃油供给频率和燃油喷射频率。②将一个供油周期内的瞬时燃油压力的最大值和最小值差值与所经历的时间或角度的比值作为轨压增量,以此反应高压燃油泵的供油能力。③通过设置高压燃油泵失效阈值、供油能力降低阈值以及老化阈值来判断高压燃油泵的失效、供油能力降低和老化等故障。 The differences between the high-pressure fuel pump fault detection method described in the present invention and existing solutions include: 1. The instantaneous fuel pressure can be collected at a fixed time period or a fixed angle period, and the instantaneous fuel pressure can be processed through a band-pass filter. The center of the passband is the fuel supply frequency and the fuel injection frequency. ② The ratio of the difference between the maximum value and the minimum value of the instantaneous fuel pressure in a fuel supply cycle to the elapsed time or angle is used as the rail pressure increment to reflect the fuel supply capacity of the high-pressure fuel pump. ③By setting the high-pressure fuel pump failure threshold, fuel supply capacity reduction threshold and aging threshold to judge the high-pressure fuel pump failure, fuel supply capacity reduction and aging faults.

本方法能够及时检测出高压燃油泵的失效、供油能力降低和老化等故障,并发出预警信息,告知检修人员调整高压燃油泵,防止高压燃油泵进一步劣化导致排放和安全问题,降低维修成本。 The method can timely detect the failure of the high-pressure fuel pump, the reduction of fuel supply capacity and aging, and send out early warning information to inform the maintenance personnel to adjust the high-pressure fuel pump, so as to prevent further deterioration of the high-pressure fuel pump and cause emission and safety problems, and reduce maintenance costs.

附图说明 Description of drawings

图1为本发明的高压共轨燃油系统结构简图。 Fig. 1 is a schematic structural diagram of the high-pressure common rail fuel system of the present invention.

图2A为本发明的瞬时燃油压力原始信号图。 Fig. 2A is a diagram of the original signal of instantaneous fuel pressure in the present invention.

图2B为本发明的对原始信号滤波后的瞬时燃油压力信号图。 Fig. 2B is a diagram of the instantaneous fuel pressure signal after the original signal is filtered according to the present invention.

图3A为本发明的高压燃油泵失效阈值系数示意图。 FIG. 3A is a schematic diagram of the high-pressure fuel pump failure threshold coefficient of the present invention.

图3B为本发明的高压燃油泵能力降低阈值系数示意图。 FIG. 3B is a schematic diagram of the capacity reduction threshold coefficient of the high-pressure fuel pump in the present invention.

图4A为本发明的一缸高压泵失效时瞬时燃油压力信号图。 Fig. 4A is a diagram of the instantaneous fuel pressure signal when the one-cylinder high-pressure pump of the present invention fails.

图4B为本发明的一缸高压泵失效时燃油压力增量及失效判断阈值示意图。 4B is a schematic diagram of fuel pressure increment and failure judgment threshold when the one-cylinder high-pressure pump fails in the present invention.

图5A为本发明的高压燃油泵老化阈值示意图。 FIG. 5A is a schematic diagram of the aging threshold of the high-pressure fuel pump in the present invention.

图5B为本发明的高压燃油泵老化系数示意图。 Fig. 5B is a schematic diagram of the aging coefficient of the high-pressure fuel pump of the present invention.

图6为本发明的高压泵故障监控实施条件判断的流程图。 Fig. 6 is a flow chart of judging implementation conditions of high-pressure pump fault monitoring in the present invention.

图7为本发明的高压泵故障检测实施流程图。 Fig. 7 is a flow chart of the implementation of high-pressure pump fault detection in the present invention.

具体实施方式 Detailed ways

本实施例的发动机以柴油内燃机为例。 The engine of this embodiment is an example of a diesel internal combustion engine.

下面结合附图,通过以高压共轨燃油喷射系统作为实例来详细说明本发明所述内燃机的高压燃油泵故障检测方法检测高压燃油泵故障的原理和流程。 The principle and flow of the high-pressure fuel pump fault detection method of the internal combustion engine high-pressure fuel pump fault detection method of the present invention will be described in detail below in conjunction with the accompanying drawings by taking the high-pressure common rail fuel injection system as an example.

图1是高压共轨燃油系统结构简图。图中燃油从带有粗滤器的油箱1中吸入至燃油精滤器2,其中一部分燃油在高压燃油泵3(下文简称高压泵)的柱塞腔内加压形成高压燃油并从油泵出油阀口流经高压油管汇集入共轨管5,为喷油器7的高压喷射提供稳定持续的高压燃油源,多余部分从油泵上的溢流阀处与喷油器7回油一起流回油箱1;高压燃油从共轨管5经高压油管分别流向各缸的喷油器7;喷油器7根据电子控制单元ECU8输出的脉冲给定时刻和给定宽度,按特征喷射特性将燃油喷入发动机各缸的燃烧室中。共轨管5一端安装有燃油压力传感器6作为轨压传感器,实时监控共轨管内的燃油压力情况,当燃油压力超过允许的最大值时,泄压阀4打开,共轨管内的燃油压力迅速降低到安全范围内,以保证整个系统的安全。共轨系统的电子控制8单元采集各个传感器实时检测的柴油机和共轨系统状态参数,通过内置的控制策略及储备数据发出精确的电流脉冲信号,并使对应的共轨泵电磁阀、喷油器电磁阀等产生电磁力,以驱动对应的执行器进行动作,使供油量、轨压、喷油角度和喷油量按需求进行反馈调节。共轨喷油系统所采用的传感器9包括:转速传感器,轨压传感器,冷却液温度传感器,燃油温度传感器,曲轴转角传感器(或凸轮轴转角传感器),加速踏板传感器等多种,有的发动机上还装有:车速传感器,空气流量传感器,大气压力传感器,增压压力传感器,大气温度传感器等其他传感器。电子控制单元8的执行器驱动信号10包括:喷油器电磁阀和高压燃油泵电磁阀驱动信号。 Figure 1 is a schematic diagram of the high-pressure common rail fuel system. In the figure, the fuel is sucked from the fuel tank 1 with the primary filter to the fine fuel filter 2, and a part of the fuel is pressurized in the plunger chamber of the high-pressure fuel pump 3 (hereinafter referred to as the high-pressure pump) to form high-pressure fuel, and the fuel is discharged from the outlet valve port of the fuel pump. It flows through the high-pressure oil pipe and collects into the common rail pipe 5 to provide a stable and continuous high-pressure fuel source for the high-pressure injection of the injector 7, and the excess part flows back to the fuel tank 1 from the overflow valve on the oil pump together with the return oil of the injector 7; The high-pressure fuel flows from the common rail pipe 5 through the high-pressure fuel pipe to the fuel injector 7 of each cylinder; the fuel injector 7 injects the fuel into each engine according to the characteristic injection characteristics according to the given time and given width of the pulse output by the electronic control unit ECU8. in the combustion chamber of the cylinder. A fuel pressure sensor 6 is installed at one end of the common rail pipe 5 as a rail pressure sensor to monitor the fuel pressure in the common rail pipe in real time. When the fuel pressure exceeds the maximum allowable value, the pressure relief valve 4 opens, and the fuel pressure in the common rail pipe drops rapidly to a safe range to ensure the safety of the entire system. The electronic control unit 8 of the common rail system collects the state parameters of the diesel engine and the common rail system detected by each sensor in real time, sends out accurate current pulse signals through the built-in control strategy and stored data, and makes the corresponding common rail pump solenoid valve and fuel injector Solenoid valves etc. generate electromagnetic force to drive the corresponding actuators to act, so that the fuel supply, rail pressure, fuel injection angle and fuel injection volume can be adjusted according to the demand. The sensors 9 used in the common rail fuel injection system include: speed sensor, rail pressure sensor, coolant temperature sensor, fuel temperature sensor, crankshaft angle sensor (or camshaft angle sensor), accelerator pedal sensor, etc. Also equipped with: vehicle speed sensor, air flow sensor, atmospheric pressure sensor, boost pressure sensor, atmospheric temperature sensor and other sensors. The actuator driving signal 10 of the electronic control unit 8 includes: the driving signal of the solenoid valve of the fuel injector and the solenoid valve of the high-pressure fuel pump.

通过轨压传感器(燃油压力传感器6)就可以采集作为蓄压器的共轨管5内的瞬时燃油压力。 The instantaneous fuel pressure in the common rail pipe 5 as a pressure accumulator can be collected through the rail pressure sensor (fuel pressure sensor 6 ).

图2A是在内燃机转速1000rpm,目标燃油压力850bar工况下,每3CA定角度采集的瞬时燃油压力原始信号图。CA是曲轴转角单位,1CA就360度中的1度。瞬时燃油压力信号的采集方式不局限于本实施例中的定角度周期采样,也可以定时间周期采样。在车辆和内燃机运行过程中差生的干扰信号,以及传感器、线束和电控单元采集信号过程中产生的干扰信号使得瞬时燃油压力原始信号中出现如图2A所示的高频毛刺信号。 Fig. 2A is an original signal diagram of instantaneous fuel pressure collected at a fixed angle of every 3CA under the condition of internal combustion engine speed of 1000rpm and target fuel pressure of 850bar. CA is the unit of crank angle, 1CA is 1 degree in 360 degrees. The acquisition method of the instantaneous fuel pressure signal is not limited to the periodic sampling at a fixed angle in this embodiment, and may also be sampled at a fixed time period. The differential interference signals generated during the operation of the vehicle and the internal combustion engine, as well as the interference signals generated during the signal acquisition process of the sensor, wiring harness and electronic control unit, make the high-frequency glitch signal appear in the original signal of instantaneous fuel pressure as shown in Figure 2A.

图2B是对原始信号滤波后的瞬时燃油压力信号图。对于定时间周期采样的瞬时燃油压力原始信号,通过时域滤波器对其进行滤波处理;对于定角度周期采样的瞬时燃油压力原始信号,通过角度域滤波器对其进行滤波处理。滤波器是带通滤波器,含两个通带,两个通带中心分别是供油频率(即燃油供给频率)和喷油频率(即燃油喷射频率)。以6缸内燃机和2缸直列式高压燃油泵为例,对于角度域滤波器,其基准频率是内燃机的工作频率,即内燃机工作一个循环对应的频率是1,供油频率和喷油频率分别是2和6,在角度域滤波器中设置两个通带[2-△, 2+△]和[6-△, 6+△],△可以根据实际情况确定。时域滤波器的通带和角度域滤波器的通带的设置方法是一致的。 Fig. 2B is a diagram of the instantaneous fuel pressure signal after filtering the original signal. For the original signal of instantaneous fuel pressure sampled at a fixed time period, it is filtered by a time domain filter; for the original signal of instantaneous fuel pressure sampled at a fixed angle period, it is filtered by an angle domain filter. The filter is a bandpass filter with two passbands. The centers of the two passbands are the fuel supply frequency (that is, the fuel supply frequency) and the fuel injection frequency (that is, the fuel injection frequency). Taking a 6-cylinder internal combustion engine and a 2-cylinder in-line high-pressure fuel pump as examples, for the angle domain filter, the reference frequency is the operating frequency of the internal combustion engine, that is, the frequency corresponding to one cycle of the internal combustion engine is 1, and the fuel supply frequency and fuel injection frequency are respectively 2 and 6, set two passbands [2-△, 2+△] and [6-△, 6+△] in the angle domain filter, △ can be determined according to the actual situation. The passband of the time domain filter and the passband of the angle domain filter are set in the same way.

根据滤波处理后的瞬时燃油压力计算燃油压力增量,在每缸高压燃油泵供油周期内,计算瞬时燃油压力的最小值和最大值及其对应的角度或时间,将最大值和最小值的差值与从最小值到最大值经历的发动机角度或时间的比值作为燃油压力增量。在计算燃油压力增量时,燃油喷射量、喷射提前角、燃油压力值和内燃机转速对瞬时燃油压力增量都有影响,其影响规律为:燃油压力增量和燃油喷射量成正比关系,燃油喷射量越大,燃油压力增量越大;喷射提前角在供油上止点之前越提前,燃油压力增量越小,喷射提前角在供油上止点之后对燃油压力增量没有影响;燃油压力增量和燃油压力成正比关系,燃油压力越大,燃油压力增量越大;燃油压力增量和内燃机转速成反比关系,转速越高,燃油压力增量越小。 Calculate the fuel pressure increment based on the filtered instantaneous fuel pressure, calculate the minimum and maximum values of the instantaneous fuel pressure and their corresponding angles or time during the fuel supply cycle of the high-pressure fuel pump for each cylinder, and calculate the maximum and minimum values The ratio of the difference to the engine angle or time elapsed from minimum to maximum is the fuel pressure increment. When calculating the fuel pressure increment, the fuel injection quantity, injection advance angle, fuel pressure value and internal combustion engine speed all have an impact on the instantaneous fuel pressure increment. The larger the injection volume, the greater the fuel pressure increment; the earlier the injection advance angle is before the top dead center of fuel supply, the smaller the fuel pressure increment is, and the injection advance angle has no effect on the fuel pressure increment after the fuel supply top dead center; The fuel pressure increment is directly proportional to the fuel pressure, the higher the fuel pressure, the greater the fuel pressure increment; the fuel pressure increment is inversely proportional to the internal combustion engine speed, the higher the speed, the smaller the fuel pressure increment.

图3A是高压泵失效阈值系数示意图。计算N(N大于等于1)个发动机工作循环内燃油压力增量的平均值,将燃油压力增量平均值乘以高压燃油泵失效阈值系数得到高压燃油泵失效阈值,如果高压燃油泵某一缸对应的燃油压力增量小于失效阈值的概率超过设定概率,则判断该缸高压燃油泵失效。高压泵失效阈值系数根据燃油压力和燃油喷射量确定,如图3A所示。图3B是高压泵泵油能力降低系数示意图。将燃油压力增量平均值乘以高压燃油泵能力降低阈值系数得到高压燃油泵供油能力降低阈值,如果高压燃油泵某一缸对应的燃油压力增量小于能力降低阈值的概率超过设定概率,则判断该缸高压燃油泵供油能力降低。高压泵泵油能力降低系数根据燃油压力和燃油喷射量确定。高压燃油泵能力降低阈值系数根据燃油压力和燃油喷射量确定,如图3B所示。 Fig. 3A is a schematic diagram of the high pressure pump failure threshold coefficient. Calculate the average value of the fuel pressure increment in N (N greater than or equal to 1) engine working cycles, and multiply the average value of the fuel pressure increment by the high-pressure fuel pump failure threshold coefficient to obtain the high-pressure fuel pump failure threshold. If a cylinder of the high-pressure fuel pump If the probability that the corresponding fuel pressure increment is smaller than the failure threshold exceeds the set probability, it is judged that the high-pressure fuel pump of the cylinder is invalid. The failure threshold coefficient of the high-pressure pump is determined according to the fuel pressure and fuel injection quantity, as shown in Fig. 3A. Fig. 3B is a schematic diagram of the reduction coefficient of the oil pumping capacity of the high-pressure pump. Multiply the average value of the fuel pressure increment by the high-pressure fuel pump capacity reduction threshold coefficient to obtain the high-pressure fuel pump fuel supply capacity reduction threshold. If the probability that the fuel pressure increment corresponding to a cylinder of the high-pressure fuel pump is less than the capacity reduction threshold exceeds the set probability, Then it is judged that the fuel supply capacity of the high-pressure fuel pump of the cylinder is reduced. The reduction factor of the pumping capacity of the high-pressure pump is determined according to the fuel pressure and fuel injection quantity. The high-pressure fuel pump capacity reduction threshold coefficient is determined according to the fuel pressure and fuel injection quantity, as shown in Figure 3B.

图4A是两缸高压燃油泵中的一缸高压泵失效时瞬时燃油压力信号图。当一缸高压泵失效时,在一个泵油周期内,燃油压力增量明显减小,甚至出现负值,而在另一缸高压泵的泵油周期内,燃油压力增量明显增加,利用该特征,能够快速准确判断哪一缸高压泵出现失效故障。图4B是一缸高压泵失效时燃油压力增量及失效判断阈值示意图。当一缸高压泵出现故障时,其对应的燃油压力增量小于高压燃油泵失效判断阈值,在一定周期内,统计燃油压力增量小于高压燃油泵失效判断阈值的概率即可判断高压燃油泵失效故障。比如一个实际的判别例子是,对于100次内出现多于60次燃油压力增量小于高压燃油泵失效判断阈值的情况,则判断高压燃油泵失效故障。 FIG. 4A is a diagram of instantaneous fuel pressure signals when one of the two-cylinder high-pressure fuel pumps fails. When the high-pressure pump of one cylinder fails, the fuel pressure increment obviously decreases or even appears negative in one pumping period, while the fuel pressure increment obviously increases during the pumping period of the other cylinder’s high-pressure pump. feature, it can quickly and accurately judge which cylinder high-pressure pump fails. Fig. 4B is a schematic diagram of the fuel pressure increment and the failure judgment threshold when the high-pressure pump of one cylinder fails. When a cylinder high-pressure pump fails, the corresponding fuel pressure increment is less than the failure judgment threshold of the high-pressure fuel pump. In a certain period, the probability of the fuel pressure increment being less than the high-pressure fuel pump failure judgment threshold can be used to determine the high-pressure fuel pump failure. Fault. For example, an actual judgment example is that if the fuel pressure increment is less than the high-pressure fuel pump failure judgment threshold for more than 60 times within 100 times, then it is judged that the high-pressure fuel pump fails.

若某一缸高压燃油泵没有出现失效故障,但其泵油能力严重下降,通过在一定周期内,统计燃油压力增量小于高压燃油泵泵油能力降低阈值的概率来判断高压燃油泵的泵油能力降低故障。如果高压燃油泵某一缸对应的燃油压力增量小于能力降低阈值的概率超过设定概率,则判断该缸高压燃油泵供油能力降低。 If there is no failure of the high-pressure fuel pump of a certain cylinder, but its pumping capacity is severely reduced, the pumping capacity of the high-pressure fuel pump can be judged by counting the probability that the fuel pressure increment is less than the threshold value of the high-pressure fuel pump’s pumping capacity reduction within a certain period. Ability to reduce failure. If the probability that the fuel pressure increment corresponding to a certain cylinder of the high-pressure fuel pump is smaller than the capacity reduction threshold exceeds the set probability, it is judged that the fuel supply capacity of the high-pressure fuel pump of the cylinder is reduced.

图5A是高压泵老化阈值示意图。在本发明的具体实施例中,随着使用时间的增加,由于机械磨损等原因,高压燃油泵出现老化现象,导致整体供油能力降低。针对该故障,本发明通过标定高压燃油泵的老化阈值和老化特性系数来判断。具体方法是:通过人工标定或自动学习确定高压燃油泵老化阈值;人工标定过程为:根据燃油压力和燃油喷射量制成一张二维表格,然后填入不同工况下对应的老化阈值,使用时根据当前燃油压力和喷油量查上述表格即可;自动学习过程为:根据当前燃油压力和燃油喷射量制成一张二维燃油压力增量表格,新的高压燃油泵在开始使用时学习在不同工况下的燃油压力增量并填入上述表格;根据内燃机运行时间制成一张老化系数表格,在此表格中填入相应的老化系数;使用时,根据当前内燃机运行工况查上述自学习得到的燃油压力增量表格得到相应燃油压力增量;再根据当前发动机累计运行时间查老化系数表格,得到相应的老化系数;最后将查表得到的燃油压力增量乘以老化系数得到当前工况下的高压泵老化阈值。图5B是高压泵老化系数示意图。在新的高压燃油泵对应的老化系数为1,随着使用时间的增加,老化系数降低。老化系数的变化特征和高压燃油泵的设计制造特性有关。 Fig. 5A is a schematic diagram of the aging threshold of the high-pressure pump. In a specific embodiment of the present invention, as the use time increases, due to mechanical wear and other reasons, the high-pressure fuel pump will age, resulting in a decrease in the overall fuel supply capacity. For this fault, the present invention judges by calibrating the aging threshold and aging characteristic coefficient of the high-pressure fuel pump. The specific method is: determine the aging threshold of the high-pressure fuel pump through manual calibration or automatic learning; the manual calibration process is: make a two-dimensional table according to the fuel pressure and fuel injection quantity, and then fill in the corresponding aging threshold under different working conditions. The current fuel pressure and fuel injection quantity can be checked in the above table; the automatic learning process is: according to the current fuel pressure and fuel injection quantity, a two-dimensional fuel pressure increment table is made, and the new high-pressure fuel pump learns in different working conditions at the beginning of use. According to the fuel pressure increment below, fill in the above table; make an aging coefficient table according to the running time of the internal combustion engine, and fill in the corresponding aging coefficient in this table; when using, check the above self-study according to the current internal combustion The corresponding fuel pressure increment can be obtained from the fuel pressure increment table; then check the aging coefficient table according to the current cumulative running time of the engine to obtain the corresponding aging coefficient; finally, multiply the fuel pressure increment obtained from the table lookup by the aging coefficient to obtain the High pressure pump aging threshold. Fig. 5B is a schematic diagram of the aging coefficient of the high-pressure pump. The aging coefficient corresponding to the new high-pressure fuel pump is 1, and the aging coefficient decreases as the service time increases. The change characteristics of the aging coefficient are related to the design and manufacture characteristics of the high-pressure fuel pump.

图6是高压泵故障监控实施条件判断的流程图。首先在步骤11中判断条件A是否满足,如果条件A满足,则进行步骤12,如果不满足,则进行步骤19,结束此次条件判断。条件A可以是内燃机转速在一定范围之内。在步骤12中判断条件B是否满足,如果条件B满足,则进行步骤13,如果不满足,则进行步骤19,结束此次条件判断。条件B可以是燃油喷射量在一定范围之内。在步骤13中判断条件C是否满足,如果条件满足,则进行步骤14,如果不满足,则进行步骤19,结束此次条件判断。条件C可以是喷射提前角在一定范围之内。在步骤14中判断条件D是否满足,如果条件满足,则进行步骤15,如果不满足,则进行步骤19,结束此次条件判断。条件D可以是燃油压力在一定范围之内。在步骤15中判断条件E是否满足,如果条件满足,则进行步骤16,如果不满足,则进行步骤19,结束此次条件判断。条件E可以是燃油压力变化量在一定范围之内。在步骤16中设置一计数器,该计数器累加1。在步骤17中判断计数器是否达到给定阈值,如果没有,则返回步骤11,开始新的一次条件判断,如果达到给定阈值,则进行步骤18。在步骤18中,置位高压燃油泵故障检测使能标志位。 Fig. 6 is a flow chart of judging implementation conditions of high-pressure pump fault monitoring. At first in step 11, it is judged whether condition A is satisfied, if condition A is satisfied, then step 12 is carried out, if not satisfied, then step 19 is carried out, and this condition judgment ends. Condition A may be that the engine speed is within a certain range. In step 12, it is judged whether condition B is satisfied, if condition B is satisfied, proceed to step 13, if not, proceed to step 19, and end this condition judgment. Condition B may be that the fuel injection quantity is within a certain range. In step 13, it is judged whether the condition C is satisfied, if the condition is satisfied, then proceed to step 14, if not, then proceed to step 19, and end this condition judgment. Condition C may be that the injection advance angle is within a certain range. In step 14, it is judged whether the condition D is satisfied, if the condition is satisfied, then proceed to step 15, if not, then proceed to step 19, and end this condition judgment. Condition D may be that the fuel pressure is within a certain range. In step 15, it is judged whether the condition E is satisfied, if the condition is satisfied, then proceed to step 16, if not, then proceed to step 19, and end this condition judgment. The condition E may be that the fuel pressure variation is within a certain range. In step 16 a counter is set which increments by one. In step 17, it is judged whether the counter has reached a given threshold, if not, then return to step 11, and start a new condition judgment, if it reaches a given threshold, then proceed to step 18. In step 18, the high-pressure fuel pump failure detection enable flag is set.

图7是高压泵故障检测实施流程图。在步骤20中,判断高压燃油泵故障检测条件是否满足,如果不满足,则结束此次检测,如果满足,则进行步骤21。在步骤21中根据前述方法计算燃油压力增量。接下来在步骤22中计算高压燃油泵失效阈值。接下来在步骤23中,判断高压泵是否失效,如果是,则执行步骤28,如果否,则执行步骤24。在步骤24中,计算高压泵泵油能力降低阈值,接下来在步骤25中判断高压泵泵油能力是否降低,如果是,则执行步骤28,如果否,则执行步骤26。在步骤26中计算高压泵老化阈值,接下来在步骤27中判断高压泵是否老化,如果否,则推出本次判断,如果是,则执行步骤28。在步骤28中,对高压泵故障判断结果进行处理,如存储故障码等。 Fig. 7 is a flow chart of the implementation of high-pressure pump fault detection. In step 20, it is judged whether the high-pressure fuel pump fault detection condition is satisfied, if not, then end this detection, if yes, then go to step 21. In step 21, the fuel pressure increase is calculated according to the method described above. Next, in step 22 , the failure threshold of the high-pressure fuel pump is calculated. Next in step 23, it is judged whether the high-pressure pump fails, if yes, execute step 28, if not, execute step 24. In step 24, calculate the threshold value of the low oil pumping capacity of the high pressure pump, and then judge whether the high pressure pump oil pumping capacity has decreased in step 25, if yes, go to step 28, if not, go to step 26. In step 26, the aging threshold of the high-pressure pump is calculated, and then in step 27, it is judged whether the high-pressure pump is aging. In step 28, process the fault judgment result of the high-pressure pump, such as storing fault codes and the like.

本文中应用了具体实施例对本发明的原理和实施方式进行了阐述,以上实施方式的说明只是用于帮助理解本发明的方法和核心思想,同时对于本领域的一般技术人员,依据本发明所阐述的方法,在具体实施方式和应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。 The principles and implementation methods of the present invention have been described by using specific examples herein. The descriptions of the above implementation methods are only used to help understand the method and core idea of the present invention. There will be changes in the specific implementation and application scope of the method. In summary, the content of this specification should not be construed as limiting the present invention.

Claims (9)

1.一种高压燃油泵故障检测方法,其特征在于,包括下述步骤: 1. A high-pressure fuel pump fault detection method, is characterized in that, comprises the steps: 步骤一,采集燃油蓄压器内的瞬时燃油压力,对瞬时燃油压力进行滤波处理,保留燃油供给频率和燃油喷射频率对应的波动分量; Step 1, collecting the instantaneous fuel pressure in the fuel pressure accumulator, filtering the instantaneous fuel pressure, and retaining the fluctuation components corresponding to the fuel supply frequency and the fuel injection frequency; 步骤二,在每一个高压燃油泵供油周期内,根据瞬时燃油压力波动分量的最大值和最小值的差值计算燃油压力增量; Step 2: In each fuel supply cycle of the high-pressure fuel pump, calculate the fuel pressure increment according to the difference between the maximum value and the minimum value of the instantaneous fuel pressure fluctuation component; 步骤三,在预先设定的工况条件下,统计燃油压力增量在设定的周期内超过阈值的概率来判断高压燃油泵的故障。 Step 3, under the pre-set operating conditions, calculate the probability that the fuel pressure increment exceeds the threshold within a set period to determine the failure of the high-pressure fuel pump. 2.如权利要求1所述的高压燃油泵故障检测方法,其特征在于: 2. The high-pressure fuel pump fault detection method as claimed in claim 1, characterized in that: 步骤一中,采用定时间周期或者定角度周期采集燃油蓄压器内的瞬时燃油压力。 In the first step, the instantaneous fuel pressure in the fuel pressure accumulator is collected by a fixed time period or a fixed angle period. 3.如权利要求2所述的高压燃油泵故障检测方法,其特征在于: 3. The high-pressure fuel pump fault detection method as claimed in claim 2, characterized in that: 如果是定时间周期采样瞬时燃油压力,采用时域滤波器对瞬时燃油压力信号进行处理,如果定角度周期采样瞬时燃油压力,采用角度域滤波器对瞬时燃油压力信号进行处理。 If the instantaneous fuel pressure is sampled at a fixed time period, the instantaneous fuel pressure signal is processed by a time domain filter; if the instantaneous fuel pressure is sampled at a fixed angle cycle, the instantaneous fuel pressure signal is processed by an angle domain filter. 4.如权利要求3所述的高压燃油泵故障检测方法,其特征在于: 4. The high-pressure fuel pump fault detection method as claimed in claim 3, characterized in that: 所适用的时域滤波器或角度域滤波器是一种带通滤波器,其包含两个通带,两个通带中心分别是燃油供给频率和燃油喷射频率。 The applicable time-domain filter or angle-domain filter is a bandpass filter comprising two passbands centered at the fuel supply frequency and the fuel injection frequency respectively. 5.如权利要求4所述的高压燃油泵故障检测方法,其特征在于,步骤二中的计算具体为: 5. The high-pressure fuel pump fault detection method as claimed in claim 4, wherein the calculation in step 2 is specifically: 计算瞬时燃油压力波动分量的最大值和最小值及其对应的发动机角度或时间,将最大值和最小值的差值与从最小值到最大值经历的发动机角度或时间的比值作为燃油压力增量。 Calculate the maximum value and minimum value of the instantaneous fuel pressure fluctuation component and its corresponding engine angle or time, and use the ratio of the difference between the maximum value and the minimum value to the engine angle or time experienced from the minimum value to the maximum value as the fuel pressure increment . 6.如权利要求1、2、3或4所述的高压燃油泵故障检测方法,其特征在于,步骤三具体包括: 6. The high-pressure fuel pump fault detection method as claimed in claim 1, 2, 3 or 4, wherein step 3 specifically comprises: 计算N个发动机工作循环内燃油压力增量的平均值,将平均值乘以高压燃油泵失效阈值系数得到高压燃油泵失效阈值,如果高压燃油泵某一缸对应的燃油压力增量小于失效阈值的概率超过设定概率,则判断该缸高压燃油泵失效;将平均值乘以高压燃油泵能力降低阈值系数得到高压燃油泵供油能力降低阈值,如果高压燃油泵某一缸对应的燃油压力增量小于能力降低阈值的概率超过设定概率,则判断该缸高压燃油泵供油能力降低;N大于等于1。 Calculate the average value of the fuel pressure increment in N engine working cycles, and multiply the average value by the failure threshold coefficient of the high-pressure fuel pump to obtain the failure threshold of the high-pressure fuel pump. If the fuel pressure increment corresponding to a certain cylinder of the high-pressure fuel pump is less than the failure threshold If the probability exceeds the set probability, it is judged that the high-pressure fuel pump of the cylinder is invalid; the average value is multiplied by the high-pressure fuel pump capacity reduction threshold coefficient to obtain the high-pressure fuel pump fuel supply capacity reduction threshold. If the fuel pressure increase corresponding to a certain cylinder of the high-pressure fuel pump If the probability of being less than the capacity reduction threshold exceeds the set probability, it is judged that the fuel supply capacity of the high-pressure fuel pump of the cylinder is reduced; N is greater than or equal to 1. 7.如权利要求6所述的高压燃油泵故障检测方法,其特征在于,步骤三还包括: 7. The high-pressure fuel pump fault detection method as claimed in claim 6, wherein step 3 further comprises: 根据燃油蓄压器内燃油压力和发动机燃油喷射量确定高压燃油泵老化阈值,如果高压燃油泵某一缸对应的燃油压力增量小于高压燃油泵老化阈值的概率超过设定概率,则判断该缸高压燃油泵出现老化故障。 The aging threshold of the high-pressure fuel pump is determined according to the fuel pressure in the fuel accumulator and the fuel injection quantity of the engine. If the probability that the fuel pressure increment corresponding to a certain cylinder of the high-pressure fuel pump is less than the aging threshold of the high-pressure fuel pump exceeds the set probability, then the cylinder is judged The high pressure fuel pump has an aging failure. 8.如权利要求7所述的高压燃油泵故障检测方法,其特征在于: 8. The high-pressure fuel pump fault detection method as claimed in claim 7, characterized in that: 高压燃油泵老化阈值通过人工标定或自动学习确定;人工标定过程为:根据燃油压力和燃油喷射量制成一张二维表格,然后填入不同工况下对应的老化阈值,使用时根据当前燃油压力和喷油量查上述表格即可;自动学习过程为:根据当前燃油压力和燃油喷射量制成一张二维燃油压力增量表格,新的高压燃油泵在开始使用时学习在不同工况下的燃油压力增量并填入上述表格;并根据内燃机运行时间制成一张老化系数表格,在此表格中填入相应的老化系数;使用时,根据当前内燃机运行工况查上述自学习得到的燃油压力增量表格得到相应燃油压力增量;再根据当前发动机累计运行时间查老化系数表格,得到相应的老化系数;最后将查表得到的燃油压力增量乘以老化系数得到当前工况下的高压泵老化阈值。 The aging threshold of the high-pressure fuel pump is determined by manual calibration or automatic learning; the manual calibration process is: according to the fuel pressure and fuel injection volume, a two-dimensional table is made, and then the corresponding aging threshold under different working conditions is filled in. The fuel injection quantity can be checked in the above table; the automatic learning process is: according to the current fuel pressure and fuel injection quantity, a two-dimensional fuel pressure increment table is made, and the new high-pressure fuel pump learns the fuel pressure under different working conditions when it starts to use Increment and fill in the above table; and make an aging coefficient table according to the running time of the internal combustion engine, and fill in the corresponding aging coefficient in this table; when using, check the fuel pressure increase obtained from the above self-study according to the current internal combustion engine operating conditions Then check the aging coefficient table according to the accumulated running time of the current engine to obtain the corresponding aging coefficient; finally, multiply the fuel pressure increment obtained by looking up the table by the aging coefficient to obtain the aging of the high-pressure pump under the current working condition threshold. 9.如权利要求7所述的高压燃油泵故障检测方法,其特征在于: 9. The high-pressure fuel pump fault detection method as claimed in claim 7, characterized in that: 进行上述故障判断时,首先判断高压燃油泵的失效故障和供油能力降低故障,再判断老化故障。 When performing the above fault judgment, first judge the failure fault of the high-pressure fuel pump and the fault of reduced fuel supply capacity, and then judge the aging fault.
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