A kind of high-heat-dispersion LED wiring board
Technical field
The present invention relates to a kind of LED circuit boards, and in particular to a kind of high-heat-dispersion LED wiring board.
Background technique
LED (light emitting diode) is commonly installed in assist side, is controlled and is shone by wiring board.LED will be produced at work
Raw big calorimetric, need to control the temperature of LED to ensure the stabilization of its working condition.The existing wiring board for installing LED is usual
Radiating base layer including line layer and aluminum, and insulation made of the resin that is arranged between line layer and the radiating base layer of aluminum
Layer.There is serious barrier to the heat dissipation of LED in the lower insulating layer of heat transfer coefficient, the LED small for area, power is low is produced
Product, the way of the prior art are to reduce thickness of insulating layer with the heat transfer efficiency between enhancement line layer and radiating base layer.But for big
Power, the LED illumination lamp of large area, LED display reduce thickness of insulating layer and are not able to satisfy between line layer and radiating base layer
Heat transfer, radiating requirements can not especially shift the more heat cross conduction in part.It is final then cause LED excessively high because of temperature
And generate light decay, color difference occur, influence the service life of LED product.In addition, its insulation effect of excessively thin insulating layer can not obtain
To guarantee, especially after hot environment aging, changes insulating layer and be easily crushed and lose insulation effect, finally make scrap of the product.
Summary of the invention
In view of this, the present invention discloses a kind of LED circuit board that can effectively control LED temperature.
The purpose of the present invention is achieved through the following technical solutions: a kind of high-heat-dispersion LED wiring board is successively arranged from the bottom to top
Radiating base layer, thermal insulation layer and line layer, the radiating base layer are metal plate, and upper surface is equipped with multiple cone cell convex blocks;Institute
The top for stating cone cell convex block is equipped with the heat transfer item of two intersections.
In the present invention, the thermal insulation layer is covered in the radiating base layer, and the cone cell convex block, heat transfer item embed
In radiating base layer.Heat transfer item is wire, such as stainless steel wire.Heat transfer item forms the thermally conductive of a transverse direction in thermal insulation layer
Network facilitates the cross conduction of heat, prevents wiring board local temperature excessively high.The cone cell convex block is radiating base layer punching press system
At.The cone cell convex block in thermal insulation layer is protruded into, increases the contact area of radiating base layer and thermal insulation layer, and then improve and spread
The heat transfer efficiency of hot radical layer and insulating heat-conductive interlayer.And the topside area of cone cell convex block is smaller, and it is high to can avoid thermal insulation layer
Piezoelectricity breakdown.
Radiating base layer lower surface position corresponding with the cone cell convex block is equipped with lower concave curved surface;On the lower concave curved surface
Vertically it is equipped with multiple radiating fins;The radiating fin surface is equipped with the radiating groove perpendicular to the radiating base layer;The heat dissipation
The section of slot is triangle.
The lowest point of lower concave curved surface and the bottom of the cone cell convex block are tangent.Since the thickness of cone cell convex block is higher, certain
The radiating efficiency of radiating base layer is influenced in degree.Therefore the present invention is in radiating base layer lower surface position corresponding with the cone cell convex block
Installed lower concave curved surface, with shorten radiating fin between cone cell convex block at a distance from, enhance heat dissipation effect.
The cone cell lug surface is equipped with the annular ring of multiple tracks protrusion.
Annular ring and cone cell convex block are integrally formed, and can increase the contact area of cone cell convex block Yu the thermal insulation layer.
The radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper, 0.01 part of titanium dioxide, 0.005 part of sulphur
Sour magnesium and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 60-70 parts polypropylene,
1-5 parts of silica dioxide granules, 3-4 parts of polycarbonate and 0.02-0.05 part of fire retardant, 0.01-0.15 part of calcium lactate and
1-3 parts of elemental sulfurs.
Designer's discovery, the heat conduction efficiency of radiating base layer and insulating heat-conductive interlayer have biggish pass with the ingredient of the two
System, therefore the present invention adjusts the raw material of the two.96 parts of aluminium, 3.2 parts of copper alloy add micro magnesium sulfate, dioxy
After changing titanium and nano silver, the heat conduction efficiency between polypropylene material obtains higher promotion.And add silica dioxide granule
Polypropylene then further promote the generation of above-mentioned phenomenon.And polycarbonate is conducive to improve silica and polyacrylic combination
Intensity enables fully to mix with polypropylene.The fire retardant can be any Flame Retardant Agent of Polypropylene of the prior art,
As commercially available according to ammonium phosphate or halogen flame.Calcium lactate and elemental sulfur synergistic, can effective reinforced polypropylene material it is resistance to old
Change performance, long-term work is still able to maintain its performance at high temperature.It is raw that existing any aluminium alloy can be selected in the radiating base layer
Produce moulding process preparation.Any blending method and the preparation of resin forming technology can be selected in the thermal insulation layer.
Detailed description of the invention
Fig. 1 is sectional view of the invention.
Fig. 2 is the partial enlarged view of cone cell convex block of the present invention.
Fig. 3 is the partial enlarged view of radiating fin of the present invention.
Specific embodiment
In order to facilitate the understanding of those skilled in the art, below in conjunction with embodiment, present invention is further described in detail:
Embodiment 1
The present embodiment provides a kind of high-heat-dispersion LED wiring boards to be successively arranged 0.8mm thickness such as Fig. 1 and Fig. 2 from the bottom to top
The thermal insulation layer 2 and line layer 3 of radiating base layer 1,0.65mm thickness, the radiating base layer are metal plate, and upper surface is equipped with more
A cone cell convex block 4;The top of the cone cell convex block is equipped with the heat transfer item 41 of two intersections.
Radiating base layer lower surface position corresponding with the cone cell convex block is equipped with lower concave curved surface 5;The lower concave curved surface
It is upper to be vertically equipped with 3 radiating fins 6;Radiating fin surface as described in Figure 3 is equipped with the radiating groove 61 perpendicular to the radiating base layer;
The section of the radiating groove is triangle.
The cone cell lug surface is equipped with the annular ring 42 of 2 protrusions.
The radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005
Part magnesium sulfate and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 63 parts polypropylene,
4.3 parts of silica dioxide granules, 3.5 parts of polycarbonate and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs.
Embodiment 2
The present embodiment provides a kind of high-heat-dispersion LED wiring board, structure and embodiment 1 are consistent, particularly preferred, this implementation
The example radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of sulfuric acid
Magnesium and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 70 parts polypropylene, 1 part of dioxy
Silicon carbide particle, 4 parts of polycarbonate and 0.02 part of fire retardant, 0.15 part of calcium lactate and 1 part of elemental sulfur.
Embodiment 3
The present embodiment provides a kind of high-heat-dispersion LED wiring board, structure and embodiment 1 are consistent, particularly preferred, this implementation
The example radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of sulfuric acid
Magnesium and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 60 parts polypropylene, 5 parts of dioxies
Silicon carbide particle, 3 parts of polycarbonate and 0.05 part of fire retardant, 0.01 part of calcium lactate and 3 parts of elemental sulfurs.
Comparative example 1
This comparative example provides a kind of LED circuit board comprising the heat dissipation of line layer, the insulating layer of 0.5mm thickness and 0.8mm thickness
Base.The insulating layer is made of polypropylene material, and the radiating base layer is aluminium sheet.
Comparative example 2
This comparative example provides a kind of high-heat-dispersion LED wiring board, and structure and embodiment 1 are consistent, particularly preferred, this comparison
The example radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of sulfuric acid
Magnesium;The thermal insulation layer raw material includes 63 parts of polypropylene, 4.3 parts of silica dioxide granules, 3.5 parts of polycarbonate by weight
And 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs.
Comparative example 3
This comparative example provides a kind of high-heat-dispersion LED wiring board, and structure and embodiment 1 are consistent, particularly preferred, this comparison
The example radiating base layer be its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.002 part receive
Rice Argent grain;The thermal insulation layer raw material include by weight 63 parts polypropylene, 4.3 parts of silica dioxide granules, 3.5 parts it is poly-
Carbonic ester and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs.
Comparative example 4
This comparative example provides a kind of high-heat-dispersion LED wiring board, and structure and embodiment 1 are consistent, particularly preferred, this comparison
The example radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of sulfuric acid
Magnesium and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 63 parts polypropylene, 4.3 part two
Silicon oxide particle, 3.5 parts of polycarbonate and 0.04 part of fire retardant, 1.5 parts of elemental sulfurs.
Comparative example 5
This comparative example provides a kind of high-heat-dispersion LED wiring board, and structure and embodiment 1 are consistent, particularly preferred, this comparison
The example radiating base layer is its raw material 96 parts of aluminium by weight, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of sulfuric acid
Magnesium and 0.002 part of nano-Ag particles;The thermal insulation layer raw material include by weight 63 parts polypropylene, 3.5 parts it is poly-
Carbonic ester and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs.
Heat cross conduction efficiency test.
The wiring board selection border circular areas that wherein a diameter is 10cm for choosing embodiment 1-3 and comparative example 1 keeps it initial
Temperature is 25 DEG C of room temperature.It is that constant 80 DEG C of electric heating piece is placed at the center of the border circular areas by temperature, electric heating piece is existing
There are technology, contact area 1cm2.5 test points are averagely chosen in the borderline thermal insulation layer of border circular areas, are surveyed
The temperature change of each test point of 10min is tried, and obtains temperature averages.The temperature averages of each experimental group are as shown in table 1.
Table 1
Experimental group |
2min(℃) |
4min(℃) |
6min(℃) |
8min(℃) |
10min(℃) |
Embodiment 1 |
37.53 |
45.95 |
58.38 |
63.22 |
64.27 |
Embodiment 2 |
35.22 |
42.31 |
56.74 |
59.61 |
61.55 |
Embodiment 3 |
36.49 |
44.86 |
53.29 |
60.02 |
66.87 |
Comparative example 1 |
25.05 |
28.11 |
32.54 |
33.72 |
33.98 |
Heat transfer efficiency test between thermal insulation layer and radiating base layer.
The wiring board for choosing embodiment 1-3 and comparative example chooses the border circular areas that one of diameter is 3cm.It strips
Its line layer keeps thermal insulation layer exposed.It is that constant 100 DEG C of electric heating piece is placed on the border circular areas, electric heating piece area by temperature
It is consistent with border circular areas.Test the temperature of the corresponding radiating base layer of the border circular areas (initial temperature is 25 DEG C, and room temperature is consistent) bottom
The variation in 5min is spent, the results are shown in Table 2.
Table 2
Experimental group |
1min(℃) |
2min(℃) |
3min(℃) |
4min(℃) |
5min(℃) |
Embodiment 1 |
39.23 |
62.39 |
77.46 |
89.21 |
92.05 |
Embodiment 2 |
38.77 |
68.25 |
78.37 |
90.70 |
92.11 |
Embodiment 3 |
39.71 |
63.97 |
77.26 |
88.29 |
92.00 |
Comparative example 1 |
25.08 |
25.60 |
28.19 |
30.20. |
30.85 |
Comparative example 2 |
25.50 |
27.21 |
30.90 |
34.31 |
35.09 |
Comparative example 3 |
26.01 |
29.33 |
30.02 |
30.12 |
30.98 |
Comparative example 4 |
36.12 |
59.97 |
73.22 |
87.66 |
91.22 |
Comparative example 5 |
25.01 |
25.70 |
28.24 |
30.50 |
31.01 |
Ageing-resistant test.
The wiring board for choosing embodiment 1-3 and comparative example 4 is allowed in 70 DEG C shine in xenon lamp aging machine with the xenon lamp of 3KW
It penetrates 3000 hours.ASTM265 international standard is recycled to carry out shock resistance test to thermal insulation layer.It observes outside insulating layer again
See variation, result such as table 3.
Table 3
The above are wherein specific implementations of the invention, and the description thereof is more specific and detailed, but can not therefore manage
Solution is limitations on the scope of the patent of the present invention.It should be pointed out that for those of ordinary skill in the art, not departing from
Under the premise of present inventive concept, various modifications and improvements can be made, these obvious alternative forms belong to this hair
Bright protection scope.