Summary of the invention
In view of this, the present invention disclose a kind of can the LED circuit board of effective control LED temperature.
Object of the present invention is achieved through the following technical solutions: a kind of high-heat-dispersion LED wiring board, is provided with radiating base layer, thermal insulation layer and line layer from the bottom to top successively, and described radiating base layer is metallic plate, and its upper surface is provided with multiple taper projection; The top of described taper projection is provided with two heat transfer bars intersected.
In the present invention, described thermal insulation layer covers in described radiating base layer, and described taper projection, heat transfer bar are all embedded in radiating base layer.Heat transfer bar is wire, as stainless steel wire.Heat transfer bar forms the heat conduction network of a transverse direction in thermal insulation layer, contributes to the cross conduction of heat, prevents wiring board local temperature too high.Described taper projection is that radiating base layer punching press is made.Stretch into the taper projection in thermal insulation layer, add the contact area of radiating base layer and thermal insulation layer, and then improve the heat transfer efficiency of Sa Reji layer and insulating heat-conductive interlayer.And the topside area of taper projection is less, thermal insulation layer can be avoided to be punctured by high-tension electricity.
The position that described radiating base layer lower surface is corresponding with described taper projection is provided with lower concave curved surface; Described lower concave curved surface is vertically provided with multiple radiating fin; Described radiating fin surface is provided with the radiating groove perpendicular to described radiating base layer; The cross section of described radiating groove is triangle.
The lowest part of lower concave curved surface and the end of described taper projection tangent.Because the thickness of taper projection is higher, affect the radiating efficiency of radiating base layer to a certain extent.Therefore the present invention is provided with lower concave curved surface in the position that radiating base layer lower surface is corresponding with described taper projection, to shorten the distance between radiating fin and taper projection, strengthens radiating effect.
Described taper lug surface is provided with the annular ring of multiple tracks projection.
Annular ring and taper projection one-body molded, the contact area of taper projection and described thermal insulation layer can be increased.
The nano-Ag particles of described radiating base layer to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper, 0.01 part of titanium dioxide, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 60-70 parts, 1-5 parts of silica dioxide granules, 3-4 parts of Merlon and 0.02-0.05 part of fire retardant, 0.01-0.15 part of calcium lactate and 1-3 parts of elemental sulfurs by weight.
Designer finds, the heat conduction efficiency of radiating base layer and insulating heat-conductive interlayer, has larger relation with the composition of the two, and therefore the raw material of the present invention to the two adjusts.After the alloy of 96 parts of aluminium, 3.2 parts of copper adds the magnesium sulfate of trace, titanium dioxide and Nano Silver, and the heat conduction efficiency between polypropylene material obtains higher lifting.The polypropylene adding silica dioxide granule then promotes the generation of above-mentioned phenomenon further.And Merlon is conducive to improving silicon dioxide and polyacrylic bond strength, enable to mix with polypropylene fully.Described fire retardant can be any one Flame Retardant Agent of Polypropylene of prior art, as commercially available according to ammonium phosphate or halogen flame.Calcium lactate and elemental sulfur synergistic, can the ageing-resistant performance of effective RPP material, and at high temperature long-term work still can keep its performance.Described radiating base layer can select any one aluminium alloy producing shaped technique existing to prepare.Described thermal insulation layer can select any one blending method and the preparation of resin forming technology.
Embodiment
The present invention to be described in further detail below in conjunction with embodiment for the ease of it will be appreciated by those skilled in the art that:
Embodiment 1
The present embodiment provides a kind of high-heat-dispersion LED wiring board, and as Fig. 1 and Fig. 2, be provided with the thick thermal insulation layer 2 of the thick radiating base layer of 0.8mm 1,0.65mm and line layer 3 from the bottom to top successively, described radiating base layer is metallic plate, and its upper surface is provided with multiple taper projection 4; The top of described taper projection is provided with two heat transfer bars 41 intersected.
The position that described radiating base layer lower surface is corresponding with described taper projection is provided with lower concave curved surface 5; Described lower concave curved surface is vertically provided with 3 radiating fins 6; Radiating fin surface is provided with the radiating groove 61 perpendicular to described radiating base layer as described in Figure 3; The cross section of described radiating groove is triangle.
Described taper lug surface is provided with the annular ring 42 of 2 road projections.
The nano-Ag particles of described radiating base layer to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 63 parts, 4.3 parts of silica dioxide granules, 3.5 parts of Merlon and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs by weight.
Embodiment 2
The present embodiment provides a kind of high-heat-dispersion LED wiring board, its structure is consistent with embodiment 1, particularly preferred, the nano-Ag particles of to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper and the 0.01 part of titanium dioxide of radiating base layer described in the present embodiment, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 70 parts, 1 part of silica dioxide granule, 4 parts of Merlon and 0.02 part of fire retardant, 0.15 part of calcium lactate and 1 part of elemental sulfur by weight.
Embodiment 3
The present embodiment provides a kind of high-heat-dispersion LED wiring board, its structure is consistent with embodiment 1, particularly preferred, the nano-Ag particles of to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper and the 0.01 part of titanium dioxide of radiating base layer described in the present embodiment, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 60 parts, 5 parts of silica dioxide granules, 3 parts of Merlon and 0.05 part of fire retardant, 0.01 part of calcium lactate and 3 parts of elemental sulfurs by weight.
Comparative example 1
This comparative example provides a kind of LED circuit board, and it comprises the thick insulating barrier of line layer, 0.5mm and the thick radiating base layer of 0.8mm.Described insulating barrier is that polypropylene material is made, and described radiating base layer is aluminium sheet.
Comparative example 2
This comparative example provides a kind of high-heat-dispersion LED wiring board, and its structure is consistent with embodiment 1, particularly preferred, and radiating base layer described in this comparative example is its raw material is 96 parts of aluminium, 3.2 parts of copper and 0.01 part of titanium dioxide, 0.005 part of magnesium sulfate by weight; Described thermal insulation layer raw material comprises the polypropylene of 63 parts, 4.3 parts of silica dioxide granules, 3.5 parts of Merlon and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs by weight.
Comparative example 3
This comparative example provides a kind of high-heat-dispersion LED wiring board, and its structure is consistent with embodiment 1, particularly preferred, to be its raw material be the by weight 96 parts of aluminium of radiating base layer described in this comparative example, 3.2 parts of copper and 0.01 part of titanium dioxide, the nano-Ag particles of 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 63 parts, 4.3 parts of silica dioxide granules, 3.5 parts of Merlon and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs by weight.
Comparative example 4
This comparative example provides a kind of high-heat-dispersion LED wiring board, its structure is consistent with embodiment 1, particularly preferred, the nano-Ag particles of to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper and the 0.01 part of titanium dioxide of radiating base layer described in this comparative example, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 63 parts, 4.3 parts of silica dioxide granules, 3.5 parts of Merlon and 0.04 part of fire retardant, 1.5 parts of elemental sulfurs by weight.
Comparative example 5
This comparative example provides a kind of high-heat-dispersion LED wiring board, its structure is consistent with embodiment 1, particularly preferred, the nano-Ag particles of to be its raw material be by weight 96 parts of aluminium, 3.2 parts of copper and the 0.01 part of titanium dioxide of radiating base layer described in this comparative example, 0.005 part of magnesium sulfate and 0.002 part; Described thermal insulation layer raw material comprises the polypropylene of 63 parts, 3.5 parts of Merlon and 0.04 part of fire retardant, 0.08 part of calcium lactate and 1.5 parts of elemental sulfurs by weight.
Heat cross conduction efficiency test.
It is that the border circular areas of 10cm makes its initial temperature be 25 DEG C of room temperature that the wiring board choosing embodiment 1-3 and comparative example 1 chooses a wherein diameter.Be the center that the electric heating piece of constant 80 DEG C is placed on this border circular areas by temperature, electric heating piece is prior art, and its contact area is 1cm
2.In the borderline thermal insulation layer of border circular areas, on average choose 5 test points, the variations in temperature of each test point of test 10min, and obtain temperature averages.The temperature averages of each experimental group is as shown in table 1.
Table 1
Experimental group |
2min(℃) |
4min(℃) |
6min(℃) |
8min(℃) |
10min(℃) |
Embodiment 1 |
37.53 |
45.95 |
58.38 |
63.22 |
64.27 |
Embodiment 2 |
35.22 |
42.31 |
56.74 |
59.61 |
61.55 |
Embodiment 3 |
36.49 |
44.86 |
53.29 |
60.02 |
66.87 |
Comparative example 1 |
25.05 |
28.11 |
32.54 |
33.72 |
33.98 |
Heat transfer efficiency test between thermal insulation layer and radiating base layer.
Choose the wiring board of embodiment 1-3 and comparative example, choose the border circular areas that one of them diameter is 3cm.Divesting its line layer makes thermal insulation layer exposed.Be that the electric heating piece of constant 100 DEG C is placed on this border circular areas by temperature, electric heating piece area is consistent with border circular areas.Test the change in the temperature 5min of radiating base layer corresponding to this border circular areas (initial temperature is 25 DEG C, and room temperature is consistent) bottom, its result is as shown in table 2.
Table 2
Experimental group |
1min(℃) |
2min(℃) |
3min(℃) |
4min(℃) |
5min(℃) |
Embodiment 1 |
39.23 |
62.39 |
77.46 |
89.21 |
92.05 |
Embodiment 2 |
38.77 |
68.25 |
78.37 |
90.70 |
92.11 |
Embodiment 3 |
39.71 |
63.97 |
77.26 |
88.29 |
92.00 |
Comparative example 1 |
25.08 |
25.60 |
28.19 |
30.20. |
30.85 |
Comparative example 2 |
25.50 |
27.21 |
30.90 |
34.31 |
35.09 |
Comparative example 3 |
26.01 |
29.33 |
30.02 |
30.12 |
30.98 |
Comparative example 4 |
36.12 |
59.97 |
73.22 |
87.66 |
91.22 |
Comparative example 5 |
25.01 |
25.70 |
28.24 |
30.50 |
31.01 |
Ageing-resistant test.
Choose the wiring board of embodiment 1-3 and comparative example 4, make it to irradiate 3000 hours with the xenon lamp of 3KW in xenon are weatherometer in 70 DEG C.Recycling ASTM265 international standard carries out shock resistance test to thermal insulation layer.Observe insulating barrier cosmetic variation again, its result is as table 3.
Table 3
Be more than wherein specific implementation of the present invention, it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these apparent replacement forms all belong to protection scope of the present invention.