CN104457670A - Semi-automatic cushion gap detection device - Google Patents
Semi-automatic cushion gap detection device Download PDFInfo
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- CN104457670A CN104457670A CN201410771776.3A CN201410771776A CN104457670A CN 104457670 A CN104457670 A CN 104457670A CN 201410771776 A CN201410771776 A CN 201410771776A CN 104457670 A CN104457670 A CN 104457670A
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- load
- slideway
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- semi
- loading
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/16—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring distance of clearance between spaced objects
Abstract
The invention provides a semi-automatic cushion gap detection device. The semi-automatic cushion gap detection device comprises a tool support, a loading support, a loading object, a front and back limiting device, a gap measurement device, a controller and a displayer; the bottom end of the loading support is installed on one side of the tool support, the loading object is hung at the top end of the loading support, and the front and back limiting device, the gap measurement device, the controller and the displayer are all installed on the tool support. The semi-automatic cushion gap detection device has the advantages that automatic measurement of gaps is achieved, the gap detection time is shortened, beat type detection can be achieved, the measurement accuracy can be strengthened, and the front and back displacement difference of a transverse beam can be automatically measured; by means of the structure of the loading object, increase of different weights is facilitated; a falling protector, an adjustable front loading support and a back loading support are additionally arranged, so that device protection and measurement of frameworks of different sliding ways are achieved.
Description
Technical field
The present invention relates to automobile cushion pick-up unit technical field, particularly one semi-automatic cushion gap detection equipment.
Background technology
Along with the consumption consciousness increases, consumer is when selection automobile, mainly take a fancy to the comfortableness of automobile, wherein the comfort property of seat brings the most direct sense organ to consumer, especially when automobile is dynamic, occupant can feel trickle change, and wherein rocking of seat is difficult to allow consumer accept with abnormal sound most.
Current seat generally has elevating function, and what lean on is heighten the support that pump drives surrounding, after multidirectional transmission, by whole Chain cushion position jack-up, declines.There is trickle gap in the cooperation between skeleton, after Chain cushion is fixing, still trickle gap up and down can be there is in whole cushion, the weak vibrations of seat can be caused in this type of gap, abnormal sound, this type of gap is taken constant weight personnel and is controlled to be acceptable within 3mm-7mm, surpasses and goes beyond the scope, obviously can feel teetertottering and abnormal sound of seat, the cost for this reason changing seat assembly is very high.Due to the complicacy of product, the control of 100% cannot be accomplished at present, need the Product checking of the clearance measurement scope by being greater than regulation out and keep in repair.
For the measurement in this kind of gap, there is no the measurement mechanism of specialty at present, comparatively practical is a kind of pure hand dipping mode, is first pressed in frock by Chain cushion skeleton, will heightens pump manual adjustments to extreme higher position, bottom cushion crossbeam, settle one measure the H type cubing of justice with yardstick, read first time gage data, then increase a weight by lever principle, then read a numerical value, get difference, whether inspection gap is within acceptability limit.The shortcoming that the method exists is: 1, be not automatic measurement, pure hand dipping, needs personnel's carrying heavy goods repeatedly in measuring process, and operation is inconvenient; 2, need personnel oneself to bend to carry out digital independent, manually calculate for twice, measure beat longer; 3, product bears a heavy burden not accurate, and require that carrying out personnel takes simulation in theory, but lever principle causes actual weight of bearing to be less than actual weight, the numerical value of reading is less than normal.
Summary of the invention
In view of this, the present invention is intended to propose a kind of semi-automatic cushion gap detection equipment, to realize the automatic measurement in gap.
For achieving the above object, technical scheme of the present invention is achieved in that
A kind of semi-automatic cushion gap detection equipment, comprise tooling bracket, loading bracket, loads, front and back stop, gap measuring apparatus, controller and display, the bottom of described loading bracket is arranged on the side of tooling bracket, described loads is lifted on the top of loading bracket, and described front and back stop, gap measuring apparatus, controller and display are installed on tooling bracket.
Further, described tooling bracket to comprise before main base, seat frock main body, seat lower margin anchorage clip after lower margin anchorage clip and seat, described seat frock main body is fastened on main base, before two described seats after lower margin anchorage clip and two described seats lower margin anchorage clip distributing installation at the upper surface of seat frock main body, described seat frock main body anterior position is provided with workbench, and described controller is arranged on workbench.
Further, described loading bracket comprises main base bottom fixed mount, loading bracket main body, loading cylinder, steel wire dual link brackets, load-carrying fore-stock, load-carrying after-poppet and bearing steel wire, described main base bottom fixed mount is fixed on the side of tooling bracket, the bottom of described loading bracket main body is fixedly connected with main base bottom fixed mount, load-carrying fore-stock and load-carrying after-poppet is fixedly mounted respectively before and after the top of described loading bracket main body, described loading cylinder is fixedly mounted on the rear portion of main base bottom fixed mount, the piston end of loading cylinder connects mobilizable steel wire dual link brackets, one end of described bearing steel wire is connected with steel wire dual link brackets, the other end walks around hard-wired pulley blocks bottom described load-carrying after-poppet successively, the pulley blocks that steel wire dual link brackets is installed, load-carrying after-poppet, load-carrying fore-stock, rear connection loads.
Further, described loads comprises load-carrying block body and weightening finish block body, and described load-carrying block body is connected with the end of bearing steel wire by the hard-wired load-carrying fixed sturcture of its upper surface; Described weightening finish block body is fixed on the rear portion of load-carrying block body, is provided with crossbeam embedded hole bottom it.
Further, described front and back stop comprises stop means before and after the upper and lower stop means of slideway and slideway, the upper and lower stop means of described slideway is provided with the upper and lower limiting cylinder of slideway and the upper and lower spacing dop of slideway that vertically arrange, spacing dop before and after limiting cylinder and slideway before and after the slideway that before and after described slideway, stop means is provided with horizontally set, before and after the upper and lower spacing dop of described slideway and slideway, spacing dop is equipped with pressure transducer.
Further, described gap measuring apparatus comprises clearance measurement base, clearance measurement support, displacement measurement electronic body, expansion link and jacking end, described clearance measurement base is fixed on tooling bracket, described clearance measurement support is vertically arranged on gap and measures on base, institute's displacement measurement electronic body be fixed on can be adjustable up and down clearance measurement support on, institute's displacement measurement electronic body installs expansion link, and the top of described expansion link arranges jacking end.
Further, described main base bottom fixed mount is tripod structure, the adjustable angle of described load-carrying fore-stock and load-carrying after-poppet.
Further, the front end of described loading bracket main body is provided with safety catcher, and the other end of described safety catcher connects loads.
Further, one end of described load-carrying block body is provided with artificial handrail, and the upper surface of described weightening finish block body is provided with the bolt fixing hole for increasing bearing a heavy burden.
Further, described controller comprises manual travel switch and master switch.
Relative to prior art, semi-automatic cushion gap detection equipment of the present invention has following advantage:
(1) semi-automatic cushion gap detection equipment of the present invention realizes the automatic measurement in gap, shortens the gap detection time, can realize beat-type inspection, enhance measuring accuracy, automatically measures crossbeam and moves forward and backward difference;
(2) loads structure of the present invention, is conducive to the increase of Different Weight; The application of safety catcher, adjustable load-carrying fore-stock and load-carrying after-poppet, reaches the measurement of protective device and different slideway skeleton;
(3) loading bracket structure of the present invention adopts double connection mode, not only reduces the energy consumption of loading cylinder, and the suspension also contributing to loads is stablized, and increases security, accuracy.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the one-piece construction figure of the semi-automatic cushion gap detection equipment described in the embodiment of the present invention;
Fig. 2 is the structural representation of the tooling bracket described in the embodiment of the present invention;
Fig. 3 is the structural representation of the loading bracket described in the embodiment of the present invention;
Fig. 4 is the structural representation of the loads described in the embodiment of the present invention;
Fig. 5 is the structural representation of the front and back stop described in the embodiment of the present invention;
Fig. 6 is the structural representation of the gap measuring apparatus described in the embodiment of the present invention.
Description of reference numerals:
1-tooling bracket, 2-loading bracket, 3-loads, stop before and after 4-, 5-gap measuring apparatus, 6-controller, 7-display, the main base of 11-, 12-seat frock main body, lower margin anchorage clip before 13-seat, lower margin anchorage clip after 14-seat, the main base bottom fixed mount of 21-, 22-loading bracket main body, 23-loading cylinder, 24-steel wire dual link brackets, 25-load-carrying fore-stock, 26-load-carrying after-poppet, 27-bearing steel wire, 28-safety catcher, 31-load-carrying block body, 32-increases weight block body, 33-load-carrying fixed sturcture, the artificial handrail of 34-, 35-bolt fixing hole, 36-crossbeam embedded hole, the upper and lower stop means of 41-slideway, stop means before and after 42-slideway, the upper and lower limiting cylinder of 43-slideway, the upper and lower spacing dop of 44-slideway, limiting cylinder before and after 45-slideway, spacing dop before and after 46-slideway, 51-gap measures base, 52-clearance measurement support, 53-displacement measurement electronic body, 54-expansion link, 55-jacking end.
Embodiment
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.
Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
A kind of semi-automatic cushion gap detection equipment, comprise tooling bracket 1, loading bracket 2, loads 3, front and back stop 4, gap measuring apparatus 5, controller 6 and display 7, the bottom of described loading bracket 2 is arranged on the side of tooling bracket 1, described loads 3 is lifted on the top of loading bracket 2, and described front and back stop 4, gap measuring apparatus 5, controller 6 and display 7 are installed on tooling bracket 1.
Described tooling bracket 1 to comprise before main base 11, seat frock main body 12, seat lower margin anchorage clip 14 after lower margin anchorage clip 13 and seat, described seat frock main body 12 is fastened on main base 11, for fixedly step up chair slide body two described seats before after lower margin anchorage clip 13 and two described seats lower margin anchorage clip 14 distributing installation at the upper surface of seat frock main body 12, described seat frock main body 12 anterior position is provided with workbench, described controller 6 is arranged on workbench, facilitates human users; Described controller 6 comprises manual travel switch and master switch;
Before described seat, after lower margin anchorage clip 13 and seat, lower margin anchorage clip 14 is for fixedly stepping up chair slide body, and it adopts bolt to fix, and for coordinating the cushion slideway of different style, can dismantle at any time, reorientating installation.
Described loading bracket 2 comprises main base bottom fixed mount 21, loading bracket main body 22, loading cylinder 23, steel wire dual link brackets 24, load-carrying fore-stock 25, load-carrying after-poppet 26, bearing steel wire 27 and safety catcher 28, described main base bottom fixed mount 21 is bolted on the side of main base 11, the bottom of described loading bracket main body 22 is fixedly connected with main base bottom fixed mount 21, load-carrying fore-stock 25 and the load-carrying after-poppet 26 of angle adjustable is fixedly mounted respectively before and after the top of described loading bracket main body 22, described loading cylinder 23 is fixedly mounted on the rear portion of main base bottom fixed mount 21, the piston end of loading cylinder 23 connects mobilizable steel wire dual link brackets 24, one end of described bearing steel wire 27 is connected with steel wire dual link brackets 24, the other end walks around hard-wired pulley blocks bottom described load-carrying after-poppet 26 successively, the pulley blocks that steel wire dual link brackets 24 is installed, load-carrying after-poppet 26, load-carrying fore-stock 25, rear connection loads 3, the front end of described loading bracket main body 22 arranges described safety catcher 28, the other end of described safety catcher 28 connects loads 3,
Because of later stage heavy burden Different Weight, for strengthening the stability of loading bracket main body 22, described main base bottom fixed mount 21 is tripod structure, adopts two point fixed form; Adopt the double connection mode of described steel wire dual link brackets 24, not only reduce loading cylinder 23 energy consumption, the suspension contributing to loads 3 is stablized, and increases security, accuracy; The angle adjustable of described load-carrying fore-stock 25 and load-carrying after-poppet 26, while ensureing bearing steel wire 27 length, can play fine setting effect for the chair slide of differing heights; Described safety catcher 28 impacts cushion slideway to be measured for preventing loads 3 from declining fast, and protect bearing steel wire 27 under the fortuitous event of fracture, anti-falling stop thing injures determinand and related personnel by a crashing object simultaneously.
Described loads 3 comprises load-carrying block body 31 and weightening finish block body 32, and described load-carrying block body 31 is connected with bearing steel wire 27 end by the hard-wired load-carrying fixed sturcture 33 of its upper surface, and one end of described load-carrying block body 31 is provided with artificial handrail 34; Described weightening finish block body 32 is fixed on the rear portion of load-carrying block body 31, and its upper surface is provided with the bolt fixing hole 35 for increasing bearing a heavy burden, and is provided with crossbeam embedded hole 36 bottom it;
Because the loads 3 hung there will be skew in suspension process, when the artificial handrail 34 that load-carrying block body 31 front end is set up facilitates later stage load-carrying block body 31 to move down, loads 3 has been assisted to be combined with cushion slideway skeleton by crossbeam embedded hole 36; Described load-carrying block body 31 rear portion increases has the reason of weightening finish block body 32 to be, different company is different to the definition of rocking, need the loads 3 increasing Different Weight, load-carrying block body 31 increases by two bolt fixing hole 35, later stage personnel are facilitated to increase heavy burden, expand test range, the wherein corresponding seat maximum capacity point of the point at two bolt fixing hole 35 places.
Described front and back stop 4 comprise be arranged on seat frock main body 12 upper surface the upper and lower stop means 41 of slideway and slideway before and after stop means 42, before and after the upper and lower stop means of described slideway 41 and slideway, stop means 42 is arranged on the position after two described seats between lower margin anchorage clip 14, the upper and lower stop means of described slideway 41 is provided with the upper and lower limiting cylinder of slideway 43 and the upper and lower spacing dop 44 of slideway that vertically arrange, spacing dop 46 before and after limiting cylinder 45 and slideway before and after the slideway that before and after described slideway, stop means 42 is provided with horizontally set, before and after the upper and lower spacing dop 44 of described slideway and slideway, spacing dop 46 is equipped with pressure transducer,
For ensureing that cushion slideway can be in design point, when the cushion slideway of original state is placed on tooling bracket 1 by personnel, the upper and lower stop means of slideway 41 passes through the upper and lower limiting cylinder of slideway 43 by automatic jack-up, support seat cushion crossbeam; Before and after slideway, stop means 42 is moved forward by limiting cylinder before and after slideway 45 simultaneously, step up spacing dop 46 before and after the upper and lower spacing dop 44 of slideway and slideway, the pressure transducer of spacing dop 46 before and after the upper and lower spacing dop 44 of slideway and slideway, after sensing pressure 1N to 5N, illustrate that cushion slideway initial position is normal simultaneously.
Described gap measuring apparatus 5 is arranged on the rear portion of the upper and lower stop means 41 of slideway, comprise clearance measurement base 51, clearance measurement support 52, displacement measurement electronic body 53, expansion link 54 and jacking end 55, described clearance measurement base 51 is bolted in seat frock main body 12, described clearance measurement support 52 is vertically arranged on gap and measures on base 51, institute's displacement measurement electronic body 53 be fixed on can be adjustable up and down clearance measurement support 52 on, institute's displacement measurement electronic body 53 installs expansion link 54, the top of described expansion link 54 arranges jacking end 55, complete the measurement of displacement.
Described semi-automatic cushion gap detection equipment the course of work as follows:
First, manually by cushion slideway assembly manual adjustments to the highest and the shortest position of stroke, this is initial position to be measured;
Afterwards, manually cushion slideway assembly is placed in seat frock main body 12, presses master switch, completed the clamping of cushion slideway by lower margin anchorage clip 14 after regulating two described seats; After stepping up, before and after the upper and lower stop means of slideway 41 and slideway, stop means 42 completes initial position distance respectively by limiting cylinder 45 before and after the upper and lower limiting cylinder 43 of slideway and slideway simultaneously and detects, when before and after the upper and lower spacing dop 44 of slideway and slideway, the force value of the pressure transducer of spacing dop 46 is simultaneously between 1N to 5N, system judges that cushion slideway initial position is qualified;
Now the expansion link 54 of gap measuring apparatus 5 ejects, and is pushed up by jacking end 55 after cushion crossbeam and generates an initial value, and before and after the upper and lower stop means 41 of slideway and slideway, stop means 42 declines respectively, retreats, and gets back to initial position;
Now loading cylinder 23 ejects, drive loads 3 to decline, now personnel assist loads 3 to decline by hand steered mode, until cushion crossbeam embeds the crossbeam embedded hole 36 of loads 3, because weight reason, the jacking end 55 of the downward top clearance measurement mechanism 5 of slideway crossbeam, produces to bottom offset, when displacement stops, jacking end 55 stops, system calculates displacement difference automatically, and by numerical value display on the display 7, by final numerical value, reviewer judges that whether product gap is qualified to system.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a semi-automatic cushion gap detection equipment, it is characterized in that, comprise tooling bracket (1), loading bracket (2), loads (3), front and back stop (4), gap measuring apparatus (5), controller (6) and display (7), the bottom of described loading bracket (2) is arranged on the side of tooling bracket (1), described loads (3) is lifted on the top of loading bracket (2), described front and back stop (4), gap measuring apparatus (5), controller (6) and display (7) are installed on tooling bracket (1).
2. semi-automatic cushion gap detection equipment according to claim 1, it is characterized in that, described tooling bracket (1) comprises main base (11), seat frock main body (12), lower margin anchorage clip (14) after lower margin anchorage clip (13) and seat before seat, described seat frock main body (12) is fastened on main base (11), before described seat after lower margin anchorage clip (13) and described seat lower margin anchorage clip (14) distributing installation at the upper surface of seat frock main body (12), described seat frock main body (12) anterior position is provided with workbench, described controller (6) is arranged on workbench.
3. semi-automatic cushion gap detection equipment according to claim 1 and 2, it is characterized in that, described loading bracket (2) comprises main base bottom fixed mount (21), loading bracket main body (22), loading cylinder (23), steel wire dual link brackets (24), load-carrying fore-stock (25), load-carrying after-poppet (26) and bearing steel wire (27), described main base bottom fixed mount (21) is fixed on the side of tooling bracket (1), the bottom of described loading bracket main body (22) is fixedly connected with main base bottom fixed mount (21), load-carrying fore-stock (25) and load-carrying after-poppet (26) is fixedly mounted respectively before and after the top of described loading bracket main body (22), described loading cylinder (23) is fixedly mounted on the rear portion of main base bottom fixed mount (21), the piston end of loading cylinder (23) connects mobilizable steel wire dual link brackets (24), one end of described bearing steel wire (27) is connected with steel wire dual link brackets (24), the other end walks around the hard-wired pulley blocks in described load-carrying after-poppet (26) bottom successively, the upper pulley blocks installed of steel wire dual link brackets (24), load-carrying after-poppet (26), load-carrying fore-stock (25), rear connection loads (3).
4. semi-automatic cushion gap detection equipment according to claim 3, it is characterized in that, described loads (3) comprises load-carrying block body (31) and weightening finish block body (32), and described load-carrying block body (31) is connected with the end of bearing steel wire (27) by the hard-wired load-carrying fixed sturcture (33) of its upper surface; Described weightening finish block body (32) is fixed on the rear portion of load-carrying block body (31), is provided with crossbeam embedded hole (36) bottom it.
5. semi-automatic cushion gap detection equipment according to claim 4, it is characterized in that, described front and back stop (4) comprise stop means (42) before and after the upper and lower stop means of slideway (41) and slideway, the upper and lower stop means of described slideway (41) is provided with the upper and lower limiting cylinder of slideway (43) and the upper and lower spacing dop (44) of slideway that vertically arrange, spacing dop (46) before and after limiting cylinder (45) and slideway before and after the slideway that before and after described slideway, stop means (42) is provided with horizontally set, before and after the upper and lower spacing dop (44) of described slideway and slideway, spacing dop (46) is equipped with pressure transducer.
6. semi-automatic cushion gap detection equipment according to claim 5, it is characterized in that, described gap measuring apparatus (5) comprises clearance measurement base (51), clearance measurement support (52), displacement measurement electronic body (53), expansion link (54) and jacking end (55), described clearance measurement base (51) is fixed on tooling bracket (1), described clearance measurement support (52) is vertically arranged on gap and measures on base (51), institute's displacement measurement electronic body (53) be fixed on can be adjustable up and down clearance measurement support (52) on, institute's displacement measurement electronic body (53) installs expansion link (54), the top of described expansion link (54) arranges jacking end (55).
7. semi-automatic cushion gap detection equipment according to claim 6, it is characterized in that, described main base bottom fixed mount (21) is tripod structure, the adjustable angle of described load-carrying fore-stock (25) and load-carrying after-poppet (26).
8. semi-automatic cushion gap detection equipment according to claim 7, it is characterized in that, the front end of described loading bracket main body (22) is provided with safety catcher (28), and the other end of described safety catcher (28) connects loads (3).
9. semi-automatic cushion gap detection equipment according to claim 8, it is characterized in that, one end of described load-carrying block body (31) is provided with artificial handrail (34), and the upper surface of described weightening finish block body (32) is provided with the bolt fixing hole (35) for increasing bearing a heavy burden.
10. semi-automatic cushion gap detection equipment according to claim 9, it is characterized in that, described controller (6) comprises manual travel switch and master switch.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410771776.3A CN104457670B (en) | 2014-12-14 | 2014-12-14 | A kind of semi-automatic cushion gap detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410771776.3A CN104457670B (en) | 2014-12-14 | 2014-12-14 | A kind of semi-automatic cushion gap detection equipment |
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| CN104457670A true CN104457670A (en) | 2015-03-25 |
| CN104457670B CN104457670B (en) | 2017-08-01 |
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| CN107096443A (en) * | 2017-04-28 | 2017-08-29 | 浙江思玛特机器人科技有限公司 | A kind of workbench sintered for lithium battery |
| CN111045377A (en) * | 2020-01-14 | 2020-04-21 | 贵州航天精工制造有限公司 | Intelligent monitoring method and system applied to vacuum gas surface heat treatment process |
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| CN111045377A (en) * | 2020-01-14 | 2020-04-21 | 贵州航天精工制造有限公司 | Intelligent monitoring method and system applied to vacuum gas surface heat treatment process |
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| Publication number | Publication date |
|---|---|
| CN104457670B (en) | 2017-08-01 |
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