CN104452826B - A kind of concrete works swaging die air bag and manufacture method thereof - Google Patents

A kind of concrete works swaging die air bag and manufacture method thereof Download PDF

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Publication number
CN104452826B
CN104452826B CN201410627671.0A CN201410627671A CN104452826B CN 104452826 B CN104452826 B CN 104452826B CN 201410627671 A CN201410627671 A CN 201410627671A CN 104452826 B CN104452826 B CN 104452826B
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air bag
concrete
swaging die
groove
skeleton
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CN104452826A (en
Inventor
张朝利
姚剑
赵振和
康广鹏
赵善财
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Hunan Hengyun Building Technology Development Co., Ltd.
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Suzhou Duogu Engineering Design Co Ltd
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Priority to CN201410627671.0A priority Critical patent/CN104452826B/en
Priority to CN201610351691.9A priority patent/CN105951890B/en
Priority to CN201610351577.6A priority patent/CN105951679B/en
Publication of CN104452826A publication Critical patent/CN104452826A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D29/00Independent underground or underwater structures; Retaining walls
    • E02D29/16Arrangement or construction of joints in foundation structures
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B3/00Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
    • E02B3/16Sealings or joints
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D31/00Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution
    • E02D31/02Protective arrangements for foundations or foundation structures; Ground foundation measures for protecting the soil or the subsoil water, e.g. preventing or counteracting oil pollution against ground humidity or ground water
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/38Waterproofing; Heat insulating; Soundproofing; Electric insulating
    • E21D11/385Sealing means positioned between adjacent lining members
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0007Production methods using a mold
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2300/00Materials
    • E02D2300/0001Rubbers

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Paleontology (AREA)
  • Hydrology & Water Resources (AREA)
  • Ocean & Marine Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The present invention relates to a kind of concrete works swaging die air bag, including hollow gasbag body, described air bag is semi-cylindrical, is provided with air bag groove, air bag groove both sides are provided with fixing point in the middle part of it;Air bag upper end is provided with valve cock, and lower end sets the Packed end;Reinforcing fiber silk it is mingled with in the cyst wall of air bag;Air bag circular arc external surface is provided with raised points or striped in length and breadth.Air bag and skeleton cooperatively form swaging die, it is arranged on fist stage concrete section part, air pressure is set in air bag, placement layer by layer second stage concrete, after concrete initial set, the air pressure in release air bag, hang out swaging die, semicircle die cavity can be formed at second stage concrete section, in die cavity, inject molten asphalt i.e. can reach sealing effect;And the repeatable utilization of swaging die.

Description

A kind of concrete works swaging die air bag and manufacture method thereof
Technical field
The present invention relates to a kind of underground/submerged structure water-tight device, particularly to a kind of concrete works swaging die air bag And manufacture method.
Background technology
In existing xoncrete structure, the such as underground such as checkdam, cistern, subway, culvert, sluice, tunnel, under water In engineering, due to can not continuous placing or the deformation due to settlement of foundation (earthquake), or the coagulation caused due to the change of temperature The reason such as expand with heat and contract with cold of soil component, the most deliberately leaves movement joint, construction joint pouring, and these gaps antiseep to be taked is arranged Executing, prevent external water or subsoil water from leaking in structure space, present usual way is, at fist stage concrete and second phase coagulation Concrete pit is set between soil, in groove, sets maltha and copper sheet or rubber water-proof sheet, but, this method needs precast concrete in advance Groove, in order to make concrete pit can combine closely with second stage concrete, needs 3 faces peripheral to concrete pit to carry out dabbing process, this Sample will extend the duration and increase artificial, simultaneously because the most every segment length of concrete pit (highly) only has 50-100cm, deformation Gap to be connected and composed by multiple concrete pits, therefore can produce a plurality of transverse slot, and multiple concrete pit is irregular Deformation, can cause the race of postorder perfusion maltha to emit phenomenon, and be difficult to clean up;And use number of patent application 2014100489253 With channel-section steel replace concrete pit technology, although expense and reduction of erection time can be saved than former construction method, but due to groove In steel dam body to be deposited in, it is not possible to recycling, still causing waste, being therefore badly in need of one can be at second stage concrete section Precast the equipment putting the die cavity holding Colophonium.
Summary of the invention
In order to solve the problems referred to above, the present invention provides a kind of concrete works swaging die air bag and manufacture method thereof, permissible Second stage concrete section preset go out a semicircle die cavity, in die cavity, pour into Colophonium can play sealing effect, and carry The swaging die having this air bag takes out and can repeatedly use after using, and uses the vertical water sealing structure of this technology can meet many Plant ground condition/stratum differential settlement or the changing of the relative positions, telescopic displacement etc., Master Cost and reduction of erection time can be saved.
For achieving the above object, the present invention provides following technical scheme:
A kind of concrete works swaging die air bag, including hollow gasbag body, it is characterised in that:
Described air bag is semi-cylindrical, and the middle part of its semi-cylindrical plane is provided with air bag groove, described along its length Air bag groove both sides are longitudinally spaced is provided with fixing point;
Described air bag upper end is provided with valve cock, and lower end sets the Packed end;
Reinforcing fiber silk it is mingled with in the cyst wall of described air bag;
In order to make Colophonium more preferably can be distributed with projection in air bag circular arc external surface the adhesive of concrete-type intracavity, Projection can be round point shape, or in the vertical or horizontal glazing bar protruding surface, can form concave point or recessed after the demoulding in die cavity Groove, to increase the cohesive force of Colophonium.
Described air bag groove walls, air bag planar wall and air bag two side wall thickness is more than air bag antetheca, and two side is forward Wall circular arc is the most thinning.
The manufacture method of described concrete works swaging die air bag, including following technique: first make semicircle air bag Mould, arranges reinforcing fiber silk in mould, with castable rubber molding, the demoulding, high frequency welding bottom surface, lower end and upper surface Valve cock i.e. obtains air bag.
The invention also discloses the using method of above-mentioned concrete works swaging die air bag, comprise the steps:
1) assembling of swaging die: air bag groove is directed at skeleton groove, is arranged on bottom air bag on skeleton base, is positioned at gas The fixing point of capsule backward plane is equipped with to be assembled integrally in the fixing hole that skeleton is corresponding and i.e. forms swaging die;
2) setting of swaging die: after fist stage concrete solidification, the groove of skeleton is stuck on the sealing piece of protrusion, at skeleton Both sides concrete cross section on bituminous felt is set;
3) air bag pressurization: add compressed air, air bag from the valve cock being arranged on air bag top in the air bag set Form certain air pressure;
4) second stage concrete pours: after setting air bag pressure and template, second stage concrete pours according to highl stratification, often Secondary every layer of about 50cm, waits lower floor's initial set to pour last layer again after having certain degree of hardness, until it reaches the height of needs;
5) die cavity is formed: after second stage concrete initial set, releases air bag internal gas pressure, arranges suspension hook in the lifting hole(eyelet) of skeleton, Hang out swaging die, form semicircle die cavity at second stage concrete section part;
6) asphalt reperfusion: fill molten asphalt in semicircle die cavity, cool down;
7) when arranging multiple movement joint, repeat the above steps 1-6, Colophonium does once perfusion or irrigates for several times;Hang out Swaging die is cleared up in time, is maintained, and stores, in order to recycling.
Beneficial effects of the present invention
Compared with prior art, the beneficial effect comprise that
1. use the die cavity preset mode of this air bag so that one, second stage concrete pour conveniently, section is neat;
2. hanging out second stage concrete after swaging die use i.e. can reuse, can economize on resources minimizing waste;
3. can solve the permanent seam in underground, the Underwater Engineering such as checkdam, cistern, subway, culvert, sluice, tunnel Leakage problems;
4. compare with conventional construction method, because it is not required to concrete soil box, it is possible to reduce needed for concrete soil box Manually, the expense such as machinery, template;
The most again because being not required to reserved channel-section steel in inside, save metal material consumption;
6. use this method construction the working procedure on critical circuits in the past, become non-key circuit operation, save Duration.Create the biggest economic benefit and social benefit.
7. the coagulation that the technology of the present invention can solve multiple ground condition/stratum differential settlement or the change due to temperature causes The deformation joint seepage problem that the reason such as expand with heat and contract with cold of soil component causes;Can also prevent because of breaking that the natural disasters such as earthquake cause The leakage problems that the face interface changing of the relative positions, deformation cause.
Accompanying drawing explanation
Fig. 1 is the plan structure schematic diagram of air bag of the present invention, wherein visible air bag groove and be positioned at the fixing of plane both sides Point;
Fig. 2 is the semi-cylindrical air bag projecting surface perspective view of air bag of the present invention, it is seen that pneumatophore is distributed convex Rise;
Fig. 3 is the semi-cylindrical air bag flat and stereo structural representation of air bag of the present invention, it is seen that air bag groove and being distributed in The fixing point of plane both sides;
Fig. 4 is the projecting surface perspective view forming swaging die after air bag and the skeleton of the present invention assembles, Qi Zhongke See that skeleton top exceeds air bag top certain distance, typically exceed 20-40cm, to facilitate lifting;
Fig. 5 is the another side perspective view of Fig. 4, wherein the visible fixing point of air bag plane and consolidating of skeleton plane Determine the groove in the middle part of hole cooperation, air bag and the groove fit in the middle part of skeleton is tightly formed one, to ensure do not fall out and cause Deformation.
Fig. 6 is the air bag of the present invention and skeleton assemble after cross-sectional plan view structural representation, wherein the consolidating of visible air bag plane Fixed point coordinates with the fixing hole of skeleton plane, the groove in the middle part of air bag and the groove fit in the middle part of skeleton.
Fig. 7 is the perspective view that the air bag of the present invention is arranged on fist stage concrete section part together with skeleton, its The sealing piece of middle protrusion is arranged in the groove of skeleton, and skeleton is higher than the sealing piece certain altitude of concrete cross section, and air bag is with disconnected Face is contour or slightly above section.
Fig. 8 is the plan structure schematic diagram that the air bag of the present invention and skeleton are arranged on a phase and second stage concrete section part, The sealing piece wherein protruded is arranged in the groove of skeleton.
After Fig. 9 is the air bag of the present invention and the skeleton demoulding hangs out, at the semicircle die cavity that second stage concrete section part is preset Inside filling the plan structure schematic diagram after Colophonium, wherein sealing piece half is positioned in fist stage concrete, and the half of protrusion is positioned at type In the Colophonium of intracavity.
Sequence number in figure: 1. air bag plane, 2. air bag groove, 3. fixing point, 4. valve cock, 5. protruding, 6. antetheca, 7. side Wall, 8. skeleton, 9. groove, 10. lifting hole(eyelet), 11 fixing holes, 12 fist stage concretes, 13. sealing pieces, 14. bituminous felts, 15. 2 Phase concrete, 16. Colophoniumes.
Detailed description of the invention
The present invention will be further described with embodiment below in conjunction with the accompanying drawings.
Embodiment 1, with reference to accompanying drawing: a kind of concrete works swaging die air bag, including hollow gasbag body, described air bag is Semi-cylindrical, the middle part of its semi-cylindrical air bag plane 1 is provided with air bag groove 2 along its length, and air bag upper end is provided with valve cock 4, lower end sets the Packed end.
Air bag assembles fixing and prevents to deform in use, the dual-side of described semi-cylindrical air bag plane 1 for convenience Portion keeps at a certain distance away along its length and is provided with fixing point 3, air bag groove 2 and fixing point 3 and the groove 9 of skeleton 8 and fixing hole 11 are correspondingly arranged, and no-float is assembled into swaging die.
The demoulding and reach some strength for convenience, air bag to have certain elasticity and to keep adding certain air pressure constant Shape, described air bag is castable rubber, accompanies reinforcing fiber silk in length and breadth or steel wire inside it.
In order to make Colophonium 16 concrete-type intracavity adhesive more preferably, projection can be distributed with in air bag circular arc external surface 5, protruding 5 can be round point shape, or in the vertical or horizontal glazing bar protruding surface, can be formed in die cavity after the demoulding concave point or Groove, to increase the cohesive force of Colophonium 16.
In order to prevent air bag to deform, described air bag groove 2 wall, air bag plane 1 wall and air bag two side 7 wall thickness is more than gas Capsule antetheca 6, and two side 7 gradually forward wall 6 circular arc is thinning, at general antetheca 6 circular arc, wall thickness is the 1/2 of two side 7 thickness.
The present embodiment also discloses the manufacture method of above-mentioned concrete works swaging die air bag, including following technique: first First making semicircle balloon mold, arrange reinforcing fiber silk in mould, with castable rubber molding, the demoulding, under high frequency welding The valve cock 4 of face, bottom and upper surface i.e. obtains air bag.
The present embodiment also discloses the using method of above-mentioned concrete works swaging die air bag, comprises the steps:
1) assembling of swaging die: air bag groove 2 is directed at skeleton groove 9, is arranged on bottom air bag on skeleton 8 base, position Fixing point 3 in air bag backward plane is equipped with to be assembled integrally in the fixing hole 11 of skeleton 8 correspondence and i.e. forms swaging die;
2) setting of swaging die: after fist stage concrete 12 solidification, the groove 9 of skeleton 8 is stuck on the sealing piece 13 of protrusion, The both sides concrete cross section of skeleton 8 arranges bituminous felt 14;
3) air bag pressurization: add compressed air, air bag from the valve cock 4 being arranged on air bag top in the air bag set Form certain air pressure;
4) second stage concrete 15 pours: after setting air bag pressure and template, and second stage concrete 15 waters according to highl stratification Build, each every layer of about 50cm, wait lower floor's initial set to pour last layer again after having certain degree of hardness, until it reaches the height of needs;
5) die cavity is formed: after second stage concrete 15 initial set, releases air bag internal gas pressure, arranges in the lifting hole(eyelet) 10 of skeleton 8 Suspension hook, hangs out swaging die, forms semicircle die cavity at second stage concrete 15 section part;
6) asphalt reperfusion: fill melted No. 30 building asphalt 16 at semi-circular intracavity, when cooling down depending on job site temperature Between general 2-12 hour;
7) when arranging multiple movement joint, repeat the above steps 1-6, Colophonium 16 does once perfusion or irrigates for several times;Hang out Swaging die clear up in time, maintain, store, in order to recycling.
The air bag height 2.0M of the present invention, skeleton 8 height generally 2.5M, each frame film can pour 2.0M concrete walls Body, if body of wall is more than 2.0M, after form removal, improves 2.0M, repeats aforementioned construction method, until meeting body of wall height;This red copper is only Water sheet 13 and horizontal sealing piece are connected by Site Welding.
The present invention is not required to concrete soil box, can 20-30 days reduction of erection time compared with conventional construction method;Swaging die can To reuse;Can construct at the box dam retaining wall such as checkdam, cistern, can also be used for subway, culvert, sluice, tunnel etc. The construction application of underground, the various vertical sealings of concrete works movement joint such as under water, movement joint is the most non-leakage;Use this technology The deformation joint seepage water problems that stratum differential settlement causes, or the concrete structure caused because of the change of ambient temperature can be solved The deformation joint seepage problem caused of expanding with heat and contract with cold of part;The movement joint section caused because of natural disasters such as earthquakes can also be prevented to connect The leakage problems that the mouth deformation such as the changing of the relative positions, displacement etc. causes.

Claims (2)

1. a concrete works swaging die air bag, including hollow gasbag body, it is characterised in that:
Described air bag is semi-cylindrical, and the middle part of its semi-cylindrical plane is provided with air bag groove, described air bag along its length Groove both sides are longitudinally spaced is provided with fixing point;
Described air bag upper end is provided with valve cock, and lower end sets the Packed end;
Reinforcing fiber silk it is mingled with in the cyst wall of described air bag;
Described air bag circular arc external surface is provided with raised points or striped in length and breadth.
Concrete works swaging die air bag the most according to claim 1, it is characterised in that air bag groove walls, air bag planar wall With air bag two side wall thickness more than air bag antetheca, and two side forward wall circular arc is the most thinning.
CN201410627671.0A 2014-11-10 2014-11-10 A kind of concrete works swaging die air bag and manufacture method thereof Active CN104452826B (en)

Priority Applications (3)

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CN201410627671.0A CN104452826B (en) 2014-11-10 2014-11-10 A kind of concrete works swaging die air bag and manufacture method thereof
CN201610351691.9A CN105951890B (en) 2014-11-10 2014-11-10 A kind of application method of concrete works swaging die air bag
CN201610351577.6A CN105951679B (en) 2014-11-10 2014-11-10 A kind of manufacture method of concrete works swaging die air bag

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CN201410627671.0A CN104452826B (en) 2014-11-10 2014-11-10 A kind of concrete works swaging die air bag and manufacture method thereof

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CN201610351577.6A Division CN105951679B (en) 2014-11-10 2014-11-10 A kind of manufacture method of concrete works swaging die air bag

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CN107313465A (en) * 2017-07-10 2017-11-03 江苏鼎达建筑新技术有限公司 A kind of movement joint sealing structure and its construction method
CN111119944A (en) * 2020-02-17 2020-05-08 国家电网有限公司 Tunnel concrete lining inflation die
CN112854489B (en) * 2021-03-19 2022-03-18 北京中水科海利工程技术有限公司 Dam concrete surface integral impervious layer and forming method thereof

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JP2000110497A (en) * 1998-10-09 2000-04-18 Shigeo Nagahama Water stop construction method for concrete underground structure jointly using freezing method, and water stop device used therefor
JP4657071B2 (en) * 2005-01-27 2011-03-23 シバタ工業株式会社 Sealing material for joints and method for producing the same
KR20090104330A (en) * 2008-03-31 2009-10-06 주식회사 에스코컨설턴트 Upper girder part waterproof method of 2 arch tunnel
CN203546762U (en) * 2013-11-04 2014-04-16 永升建设集团有限公司 Triple waterproof advance water stop structure for post-cast strip
CN103774699B (en) * 2014-03-02 2015-07-15 福建九鼎建设集团有限公司 Vertical water-stop structure for concrete engineering expansion joint as well as manufacturing and construction methods for same
CN103821180B (en) * 2014-03-02 2015-07-29 山东交通学院 The two water-stopping structure of a kind of concrete extension joint

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CN105951679B (en) 2018-03-16
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CN105951890B (en) 2018-03-13
CN104452826A (en) 2015-03-25

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