CN104416955B - The manufacturing method of toilet paper, the manufacturing method of roll toilet paper and roll toilet paper - Google Patents

The manufacturing method of toilet paper, the manufacturing method of roll toilet paper and roll toilet paper Download PDF

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CN104416955B
CN104416955B CN201410432959.2A CN201410432959A CN104416955B CN 104416955 B CN104416955 B CN 104416955B CN 201410432959 A CN201410432959 A CN 201410432959A CN 104416955 B CN104416955 B CN 104416955B
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paper
roll
toilet paper
deodorant
toilet
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CN104416955A (en
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小沼敦嗣
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Daio Paper Corp
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Daio Paper Corp
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Abstract

The present invention provides the manufacturing method, the manufacturing method of roll toilet paper and roll toilet paper of a kind of toilet paper for having been assigned deodorant.In the manufacturing method of the toilet paper, toilet paper body paper is hung on dandy roll to convey to it, pass through toilet paper body paper between the dandy roll and accepted roll, toilet paper body paper is assigned and is embossed, while toilet paper paper roll around accepted roll and is delivered to downstream;Deodorant is assigned in the part for not being wrapping with toilet paper body paper of the circumferential surface of dandy roll using spray coating device at this time, thus during toilet roll is hung on dandy roll and transported process and embossing assign, deodorant is transferred to toilet paper body paper and assigns deodorant;Further, the toilet paper body paper for imparting embossing and deodorant is hung on accepted roll and is delivered to the process in downstream or is separating toilet paper body paper from the accepted roll and during be transported to downstream, the face transferred with deodorant is made to carry out lamination according to the mode facing with other toilet paper body paper.

Description

The manufacturing method of toilet paper, the manufacturing method of roll toilet paper and roll toilet paper
Technical field
The present invention relates to the manufacturing methods of toilet paper, band-like toilet roll roll toilet paper and its system made of paper tube Make method.
Background technique
In the past, for the purpose of the smelly eliminating of toilet space, the scheme that deodorant is assigned to roll toilet paper is proposed.Example Such as, propose the end of reel (end of volume (EOV) わ り) for being bonded toilet paper tail portion sealing paste in the method containing deodorant and to The method etc. of paper tube inner surface imparting deodorant.
But in the former method, deodorant is used to assign part, therefore smelly eliminating effect while using starting There are problems for duration.In the method for the latter, the imparting position of deodorant is this restriction position of paper tube, thus malodorous elements with The touch opportunity of deodorant is insufficient, it is desirable that further increases deodorizing function.
Then, it is contemplated that assign deodorant to the toilet paper for constituting roll toilet paper.If smelly eliminating can be assigned to toilet paper Agent then can be improved extraordinarily with the touch opportunity of malodorous elements.
But toilet paper does not like deodorant when in use with the consumer that skin directly contacts, thus has when in use It is contacted with skin.Therefore, in the case where assigning deodorant to toilet paper in roll toilet paper, it is desirable to assign deodorant to making The position that used time user will not contact.
In addition, having carried out assigning moisturizing using roller transfer in toilet paper as the method for assigning deodorant to toilet paper The method of agent etc., therefore consider to assign the reagent comprising deodorant to toilet paper original using the roller transfer equipment of the moisturizer Paper.
But deodorant can reach effect and expensive on a small quantity compared with moisturizer, therefore with reagent The tendency of coating weight reduction, the roller transfer are difficult to carry out the management of low coating weight.In addition, deodorant is it is also possible to paper can be reduced Feel, if being assigned with being able to carry out the coating weight of roller transfer for deodorant to paper, which is improved.
In addition, there are the main odor pollutants to toilet spaces such as ammonia such as organic acid to play excellent smelly eliminating in deodorant The substance of effect, but such acid can make the iron component in the manufacturing device of roll toilet paper get rusty.About the problem, can lead to It crosses and the iron component in manufacturing device is changed to the component of stainless steel or chromium plating or cleans frequency at certain by improving It is prevented in kind degree, but the cost of expense and time are very more.
In this way, imparting the toilet paper of the high deodorant of smelly eliminating effect and the feelings of roll toilet paper about efficiently manufacture Condition, there are various insoluble problems.
Existing technical literature
Patent document
Patent document 1: Japanese Patent No. 5142343
Patent document 2: Japanese Unexamined Patent Publication 2010-150731
Patent document 3: Japanese Unexamined Patent Publication 2008-223161
Summary of the invention
Subject to be solved by the invention
Therefore, major subjects of the invention are to provide: manufacturing deodorant when using with good productivity and do not contact flesh The method of skin, good hand touch, smelly eliminating effect also high toilet paper;Volume has the roll toilet paper of the toilet paper;And with good production The method that rate manufactures the roll toilet paper.
Solution for solving the problem
The present invention for solving the above subject is as described below.
(invention described in technical solution 1)
A kind of manufacturing method of toilet paper is the manufacturing method for having been assigned the toilet paper of deodorant, which is characterized in that
Embossing assigns process, wherein the toilet paper body paper extracted out by raw material paper roll, which is hung on surface configuration, multiple pressures The dandy roll of the rotation of line imparting protrusion to be conveyed to it, make toilet paper body paper by the dandy roll and with the dandy roll Between the accepted roll rotated in couples, toilet paper body paper is assigned and is embossed, while the embossing assigns, by toilet paper paper roll Around above-mentioned accepted roll and it is delivered to downstream;
Deodorant assigns process, wherein the circumferential surface using spray coating device in the dandy roll of above-mentioned rotation is not wrapping with The part of toilet paper body paper assign include deodorant reagent, above-mentioned toilet roll be hung on dandy roll and it is transported during And during carrying out embossing imparting between dandy roll and accepted roll, the reagent comprising deodorant assigned to dandy roll is turned Print is to toilet paper body paper, to assign deodorant;With
It is separated during being hung on accepted roll by above-mentioned toilet paper body paper and being delivered to downstream or from the accepted roll Toilet paper body paper and during being transported to downstream, make face transferred with the reagent comprising deodorant according to other health The facing mode of paper body paper carries out lamination, should transferred with the reagent comprising deodorant face be above-mentioned toilet paper body paper and face The face opposite to the face of accepted roll.
(invention described in technical solution 2)
The manufacturing method of toilet paper as described in technical solution 1, wherein
Using the dandy roll and accepted roll different from above-mentioned dandy roll and accepted roll, other defended to above-mentioned in the same way Raw paper body paper carries out above-mentioned embossing and assigns process and deodorant imparting process,
Thereafter, the transfer surface of the reagent comprising deodorant of each toilet paper body paper is made to carry out layer according to mode facing with each other Product.
(invention described in technical solution 3)
The manufacturing method of toilet paper as described in technical solution 1 or 2, wherein
Reagent comprising deodorant is comprising at least one of polyphenol, polyphenol derivatives and polyphenol analog as effective The polyphenol system deodorant of ingredient, the imparting amount of effective component are 0.0001g/m2~1.0g/m2
(invention described in technical solution 4)
A kind of manufacturing method of roll toilet paper, which is characterized in that
The manufacturing method includes
Paper tube formation process, wherein formation width is the paper tube of the long size of the several times of roll toilet paper width or more;
Using reel machine by width be roll toilet paper width several times more than toilet roll around to long size paper tube And the process for forming long chart drum (ロ グ);With
Process is truncated in long chart drum, wherein and long chart drum is truncated and each roll toilet paper is made,
Above-mentioned long chart drum formation process includes
Embossing assigns process, wherein the toilet paper body paper extracted out by raw material paper roll, which is hung on surface configuration, multiple pressures The dandy roll of the rotation of line imparting protrusion to be conveyed to it, make toilet paper body paper by the dandy roll and with the dandy roll Between the accepted roll rotated in couples, toilet paper body paper is assigned and is embossed, while the embossing assigns, by toilet paper paper roll Around above-mentioned accepted roll and it is delivered to downstream;
Deodorant assigns process, wherein the circumferential surface using spray coating device in the dandy roll of above-mentioned rotation is not wrapping with The part of toilet paper body paper assign include deodorant reagent, above-mentioned toilet roll be hung on dandy roll and it is transported during And during carrying out embossing imparting between dandy roll and accepted roll, the reagent comprising deodorant assigned to dandy roll is turned Print is to toilet paper body paper, to assign deodorant;With
It is separated during being hung on accepted roll by above-mentioned toilet paper body paper and being delivered to downstream or from the accepted roll Toilet paper body paper and during being transported to downstream, make face transferred with the reagent comprising deodorant according to other health The facing mode of paper body paper carries out lamination, should transferred with the reagent comprising deodorant face be above-mentioned toilet paper body paper and face The face opposite to the face of accepted roll.
(invention described in technical solution 5)
The manufacturing method of toilet paper as described in technical solution 4, wherein
Using the dandy roll and accepted roll different from above-mentioned dandy roll and accepted roll, other defended to above-mentioned in the same way Raw paper body paper carries out above-mentioned embossing and assigns process and deodorant imparting process,
The face transferred with the reagent comprising deodorant of each toilet paper body paper is set to carry out lamination according to mode facing with each other.
(invention described in technical solution 6)
The manufacturing method of roll toilet paper as described in technical solution 4 or 5, wherein
Reagent comprising deodorant is comprising at least one of polyphenol, polyphenol derivatives and polyphenol analog as effective The polyphenol system deodorant of ingredient, the imparting amount of effective component are 0.0001g/m2~1.0g/m2
(invention described in technical solution 7)
A kind of roll toilet paper, roll toilet paper obtained from being wound on paper tube for toilet roll, which is characterized in that
Above-mentioned toilet paper has laminated structure made of more than two toilet paper body paper laminations, is located at two outer surface At least one of toilet paper body paper there is embossing, while it embosses protrusion according to the side in toilet paper outer surface side in protrusion Formula is configured, and the inner surface side of the lamination in the toilet paper body paper for imparting the embossing imparts deodorant.
The effect of invention
According to above present invention, it is possible to provide manufacture deodorant when using with good productivity and do not contact skin, feel The method of good, smelly eliminating effect also high toilet paper;Volume has the roll toilet paper of the toilet paper;And it should with the manufacture of good productivity The method of roll toilet paper.
Detailed description of the invention
Fig. 1 is the figure for the manufacturing method for illustrating the roll toilet paper of embodiments of the present invention.
Fig. 2 is the figure for the forming process for illustrating the paper tube of embodiment.
Fig. 3 is the figure for the imparting for illustrating the deodorant of embodiment.
Fig. 4 is the sectional view for the imparting for illustrating the deodorant of embodiment.
Fig. 5 is other figures of the imparting for illustrating the deodorant of embodiment.
Fig. 6 is the perspective view of the roll toilet paper of present embodiment.
Fig. 7 is the sectional view of the toilet paper of present embodiment.
Symbol description
The paper tube of 30 ... long sizes, 75 ... long chart drums, 10 ... roll toilet papers, 31A, 32A ... raw material paper roll, 31, The paper tube base papers of 32 ... long sizes, 51 ... upper paste rollers, 44 ... bonding pastes, 52 ... mandrels, 3 ... barrels, 58 ... cutters, 53 ... pulleys, 54 ... flat belts, 55 ... conveyers, X2 ... reel machine, 85 ... reeling ends, 7 ... toilet papers, 71A, 71B ... health Paper body paper, 70A, 70B ... raw material paper roll, 21A, 21B ... dandy roll, 22A, 22B ... accepted roll, 10A, 20B ... embossing assign dress It sets, 25A, 25B ... spray coating device, 90 ... deodorizing liquids, the inner surface of 7x ... lamination, 78 ... overlapping portions, 26A, 26B ... pressure Line, 26t ... embossing protrusion, 82 ... jointing lines form device, 91 ... long chart drum cutters, 23 ... merging rollers, the long roll paper of X3 ... Cylinder reservoir, the long chart drum cutter equipment of X4 ..., 17 ... deodorants assign position, the circumferential surface of 12A ... roll toilet paper, 11 ... Paper tube, 12 ... toilet papers, 13 ... toilet paper body paper, the inner surface of 13x ... lamination, 14 ... embossings, 14t ... embossing are assigned with convex Portion, 15 ... gaps, 16 ... deodorants assign position, the width of L1 ... roll paper, the diameter of L2 ... roll paper, L3 ... paper tube internal diameter.
Specific embodiment
In the following, illustrating embodiments of the present invention referring to Fig.1~7.But the present invention is not limited to the embodiments.
[manufacturing method of toilet paper and roll toilet paper]
Illustrate the roll toilet paper of embodiments of the present invention and the manufacturing method of toilet paper referring specifically to FIG. 1 to FIG. 5 Example.It should be noted that suitably illustrating the manufacturing method of toilet paper in the manufacturing method for illustrating roll toilet paper.
As shown in Figure 1, the manufacturing method of the roll toilet paper of present embodiment is with the following process: paper tube formation process (A), wherein manufacture the paper tube 30 of long size;Long chart drum formation process (B), wherein by toilet roll around to the long size Paper tube and manufacture long chart drum 75;Process (C) is truncated with long chart drum, wherein long chart drum is truncated and each reel is made Toilet paper 10.
(paper tube formation process (A))
In the paper tube formation process of present embodiment, shown in (A) as shown in figure 1, Fig. 2, using upper paste roller 51 by raw material One surface of a piece of paper pipe body paper 31 in two band-like paper tube base papers 31,32 of paper roll 31A, 32A extraction assigns bonding Another paper tube base paper 32 is partially overlapped in the surface with paste of a piece of paper pipe body paper 31 in the direction of the width, made by paste 44 The face not in contact with upper paste face of above-mentioned another paper tube base paper 32 is the face opposite with mandrel 52, becomes paper tube inner surface Each paper tube base paper 31,32 is spirally wound in mandrel 52 and is continuously formed barrel 3 by face, using cutter 58 with The above width of the several times of roll toilet paper width cuts the barrel 3, to form the spiral wound paper tubes 30 of long size (also referred to as Spiral paper tube).The spiral wound paper tubes are two layers of laminated structure of following manner, and in which, a piece of paper pipe body paper 31 is formed as Paper tube outer surface side, another paper tube base paper 32 are formed as paper tube inner surface side.It should be noted that in present embodiment, it will Two pieces of paper pipe body paper 31,32 screw windings, but 1 or 3 or more paper tube base paper screw winding can also be formed into long ruler Very little paper tube.In addition, spiral wound paper tubes can not also be made in the present invention and flat rotation (flat volume I) paper tube is made.
Imparting amount of the bonding paste 44 on paper tube base paper 31 is not particularly limited, and is just 8.0g/m after coating2~80g/m2It is left It is right.In addition, the bonding paste of known paper tube can be used in bonding paste 44, acrylic acid series cement may be exemplified, hot melt connects Mixture, gelatinized corn starch, PVA (polyvinyl alcohol) etc..
In the mode of diagram, winding of each paper tube base paper 31,32 in mandrel 52 are as follows: using be hung on a pair of of pulley 53, Flat belt 54 between 53 applies rotary force to the barrel 3 for the specific part being located in mandrel 52, by the rotation, relative to The axle center of mandrel 52 draws in paper tube base paper 31,32 with special angle, to spirally be wound.In illustrated example, configuration Two a pair of pulleys 53,53 apply rotary force using two flat belts, 54,54 pairs of barrels 3, but also can use one A pair of pulley and flat belt applies rotary force to barrel.In addition, although not shown, however, you can also not utilization flat belt 54 Apply rotary force in 3 abutment roller of barrel, so that mandrel 52 can also be wound to each paper tube base paper 31,32.
After being thusly-formed long sized paper tubes 30, by the long supply of sized paper tubes 30 to conveyer 55, suitable conveying is utilized Path continuously or intermittently supplies the reel machine X2 into the long chart drum formation process (B) of next stage.
(long chart drum formation process (B))
Manufacture with the paper tube 30 of above-mentioned long size in parallel or behind, in long chart drum formation process (in Fig. 1 (B)) long chart drum 75 is manufactured using reel machine X2 in.It should be noted that long chart drum 75 refers to that diameter is made with as final The diameter of the roll toilet paper of product is identical and width is the intermediate more than several times of the width of final product.
The formation of long chart drum 75 carries out as follows: the paper tube 30 of the long size manufactured in paper tube formation process (A) is arranged In the reeling end 85 of reel machine X2, to wind toilet paper 7 and carry out.In present embodiment, lamination is multiple in reel machine X2 Toilet paper body paper 71A, 71B are continuously formed the toilet paper 7 for being wound in long sized paper tubes 30.
Herein, in present embodiment, as shown in Fig. 1, Fig. 3~5, in long chart drum formation process there is embossing to assign work Sequence assigns in process in the embossing and assigns deodorant.That is, assigning smelly eliminating while forming toilet paper 7 in present embodiment When agent, toilet paper body paper is extracted out from multiple raw material paper roll 70A, the 70B for having batched toilet paper body paper 71A, 71B with suitable speed 71A, 71B, and each toilet paper body paper 71A, 71B are respectively directed into embossing respectively and assign device 20A, 20B, which assigns dress Set dandy roll 21A, 21B and bearing that 20A, 20B are formd multiple embossing imparting protrusions corresponding with embossed shapes by surface Accepted roll 22A, 22B of the dandy roll 21A, 21B is constituted, make toilet paper body paper 71A, 71B by these dandy rolls 21A, 21B with Between accepted roll 22A, 22B, each toilet paper body paper 71A, 71B is assigned embossing respectively.
In particular, toilet paper body paper 71A, 71B are hung on dandy roll first when the embossing assigns in present embodiment 21A, 21B pass through between dandy roll 21A, 21B and accepted roll 22A, 22B during conveying on the dandy roll 21A, 21B, To assign embossing 26A, 26B, the shape of accepted roll 22A, 22B is hung in toilet paper body paper 71A, 71B after embossing imparting Downstream is delivered under state.
Also, in present embodiment, in the part for not being wrapping with toilet paper body paper 71A, 71B of dandy roll 21A, 21B, by spraying Mist apparatus for coating 25A, 25B includes the reagent 90 of deodorant to the surface spray of the dandy roll 21A, 21B, to dandy roll 21A, The circumferential surface of 21B assigns the reagent comprising deodorant.Since dandy roll 21A, 21B rotate, it is endowed the reagent comprising deodorant Move partially into the position contacted with toilet paper body paper 71A, 71B, therefore after the contact, for toilet paper body paper 71A, 71B, contact surface is transferred with the reagent comprising deodorant.
In this way, in present embodiment, advanced with before being contacted with toilet paper body paper 71A, 71B spray coating device 25A, 25B dandy roll 21A, 21B surface assign include deodorant reagent, toilet paper body paper 71A, 71B and dandy roll 21A, During contacting when 21B is contacted and with the dandy roll 21A, 21B deodorant can be assigned to toilet paper body paper 71A, 71B.
It should be noted that Fig. 3, mode shown in 4 be using each dandy roll 21A, 21B to each toilet paper body paper 71A, 71B assigns deodorant, but can also be as shown in figure 5, only configuring to the Embosser 20A of the toilet paper body paper 71A of one spraying Apparatus for coating assigns deodorant to a toilet paper body paper 71A by a dandy roll 22A.
Toilet paper body paper 71A, the 71B for so having been assigned deodorant is separated from above-mentioned accepted roll 22A, 22B, simultaneously for The face transferred with the reagent comprising deodorant makes it and is extracted out by other raw material paper roll 70A (70B) and with the imparting of other embossings The deodorant that device 20A (20B) imparts the toilet paper body paper 71A (71B) of deodorant assigns face according to mode facing with each other Lamination is carried out, the inner surface 7x that lamination is made has been assigned the toilet paper 7 of deodorant (deodorant assigns part and uses symbol in Fig. 4 17 indicate).
It should be noted that the toilet paper body paper 71B left from an accepted roll 22B is directed into the mode of diagram Merge roller (マ リ ッ ジ ロ ー Le) 23 with what another dandy roll 21A was configured adjacently, lamination one is carried out on the merging roller 23 Change, but lamination process is not limited to the mode of the diagram, can also make accepted roll 22A, the 22B side opposite according to its circumferential surface each other Formula carries out approaching configuration, docks the smelly eliminating of each toilet paper body paper 71A, 71B in the opposite position of the circumferential surface of each accepted roll 22A, 22B Agent assigns face, to carry out lamination integration.
It should be noted that the mode of diagram, which is shown from two rollers 70A, 70B, extracts toilet paper body paper 71A, a 71B out And it carries out lamination and forms the process of the toilet paper 7 of 2 layers of structure, but toilet paper body paper 71A, 71B of the invention is not limited to one ?.For example, it is also possible to multiple toilet paper body paper being overlapped are extracted out from the raw material paper roll for the sheet material for batching preparatory lamination, it can be with The toilet paper body paper of overlapping is made in multiple overlappings by near embossing in sight before assigning device.Therefore, toilet paper of the invention 2 layers are not limited to, can be 3 layers or more.Further, in the case where forming multilayered structure, every square of rice paper of each layer weight and Physical property etc. does not need identical.In addition, being overlapped after the extraction of each raw material paper roll in the mode of diagram according to by each toilet paper body paper 78 lamination of portion is primary, near embossing in sight later assigns the mode removed again before device 20A, 20B and constitutes, but may not It needs so to constitute transport path.But if such words transport path is simple, thus preferably.In addition, in present embodiment, Imparting to toilet paper body paper 71A, 71B for being extracted out by each raw material paper roll 70A, 70B imparting and deodorant embossed respectively, But it is only one that embossing can also be made, which to assign device, only assigns embossing and deodorant to the toilet paper body paper of one.
It is not particularly limited the specific embossing style of the toilet paper 7 of present embodiment, embossing depth, embossing density, constitutes The shape of each embossing of embossing, embossing assign area.It is contemplated that design, bulkiness, the raising of pliability, surface Smoothness and be suitable for determine.It should be noted that the composition of embossing 26A, 26B of toilet paper 7 can of course be by dandy roll weeks The composition for the embossing imparting protrusion that face is formed determines.
But in the roll toilet paper of present embodiment and the manufacturing method of toilet paper, be characteristically, in lamination one After body, especially as shown in figure 4, embossing 26A, 26B of each toilet paper body paper 71A, 71B are according to its protrusion not phase each other Pair mode carry out lamination.Accordingly, with respect to embossed shapes, it is desirable to fully consider the smoothness on surface constitute dandy roll 21A, 21B.Specifically, to emboss, depth is too deep, embossing density as high density or very sparse is advisable.Preferably show if showing Example, it is desirable to emboss depth be 3mm or less, embossing density be 50/cm2Above high density or 20/cm2It is below sparse close Degree.If embossing depth is more than 3mm, it is easy to feel coarse because embossing protrusion.In addition, if embossing density is 50/cm2With On, then it embosses and becomes close between protrusion, be difficult to feel coarse on the whole.In addition, less than 20/cm2Sparse density feelings Under condition, the part for not assigning embossing 26A, 26B is wide, it is difficult to feel coarse because embossing protrusion.
In addition, about embossing 26A, 26B shape, as by dandy roll 21A, 21B embossing imparting protrusion top Edge chamfer and smoothing shape, it is desirable to for corresponding embossing protrusion 26t, 26t shown in Fig. 4 top edge The embossing of smooth shape.If the smooth of the edge in this way, though embossing protrusion 26t, 26t outer surface be in protrusion, can also be with Keep skin sense of touch smooth.
Embossing as present embodiment assigns device 20A, 20B, it is desirable to and dandy roll 21A, 21B are the substance of metallicity, Accepted roll 22A, 22B is the flexible substance that surface is made of rubber etc..The device of as so-called steel rubber mode.Due to The appearance of the embossing of the problem of roller gap adjusts and width direction adjusts the reason of of being difficult to happen unfavorable condition such as easy, preferably The combination of accepted roll 22A, 22B of metal dandy roll 21A, 21B and surface elasticity.In addition, by making accepted roll 22A, 22B It is not in the case where assigning face contact with deodorant and get rusty because of deodorant for the substance other than made of metal.
It should be noted that in present embodiment, line pressure between roller is according to the transfer shape of pattern of indentations and deodorant State and imparting amount and appropriate adjustment.It should be noted that when using metal dandy roll 21A, 21B, even if smelly eliminating Agent and metal reaction, the present invention in corresponded to only by being cleaned to the dandy roll.Since dandy roll 21A, 21B are appropriate Ground is cleaned, therefore not will increase time when manufacture substantially.It is of course also possible to make dandy roll 21A, 21B corrosion resistance The material of excellent chromium plating or stainless steel.
In addition, spray coating device 25A, 25B of present embodiment can be by spraying comprising the reagents of deodorant, to its mode Do not limit.As suitable mode, nozzle spray device, rotation moisture type spray coating device can be enumerated.As spray The form of spraying nozzle in mouth formula spray coating device can enumerate annularly spraying open circles conical nozzle, in circle The spraying solid conical nozzle of shape, square spraying solid pyramid, Filled Rectangle nozzle, fan nozzle etc., can be with It properly selects nozzle diameter, nozzle quantity, nozzle arrangement mode, nozzle configuration quantity and spraying distance, atomisation pressure, be sprayed Angle and the concentration of deodorizing liquid, viscosity etc. use.In addition, about the method being atomized in nozzle spray device, it can To properly select a fluid application or two fluid applications.Apparatus for coating is soaked about rotation, is that will carry out spraying liquid It is sent on high-speed rotating disk, by the centrifugal force of disk by the device of the micro- droplet of liquid, by the revolving speed for changing disk Mist droplet particle size is controlled, spraying liquid measure (imparting amount) controlled by changing the amount of liquid being sent on disk. Rotation soaks the spraying liquid measure that apparatus for coating can be a small amount of by spraying while inhibiting droplet to disperse, therefore in dandy roll week face Easily uniformly assigned.Therefore, as spray coating device 25A, 25B of the invention, the spraying device of the rotation moisture type It is especially suitable.
As described above, in the manufacturing method of roll toilet paper 10 of the invention, so using spray coating device 25A, 25B assigns the reagent comprising deodorant in the circumferential surface of dandy roll 21A, 21B, therefore can effectively assign deodorant in right amount and defend The whole surface of raw paper body paper 71A, 71B.That is, the roller transfer device used to be coated with existing moisturizer the case where Under, the difficult management due to reagent viscosity to a certain degree etc. is needed when coating, under the conditions of low coating weight.If also, benefit The deodorant for the amount that can effectively transfer is coated on toilet paper body paper with roller transfer device, it is likely that reduce the hand of toilet paper Sense.The feel of toilet paper caused by deodorant is excessive reduce it is different because of the type of deodorant difference, it is aftermentioned polyphenol etc., outstanding It is using persimmon tannin as in the substance of effective component, the tendency is significant.In this way, the imparting measurer of deodorant has compared with moisturizer The tendency assigned on a small quantity, for reasons such as the desired viscosity for being difficult to be adjusted to this small amount of imparting amount suitable for roller transfer By, it is difficult to by roller transfer suitably even spread, but according to the present invention, if using spray coating device 25A, 25B, it can The reagent of deodorant containing the low viscosity after dilution is effectively dispersed in the circumferential surface of dandy roll 21A, 21B and is equably assigned It gives, and then when toilet paper body paper 71A, 71B pass through the Embossing processing between dandy roll 21A, 21B and accepted roll 22A, 22B, defends Raw paper body paper 71A, 71B are extruded to the circumferential surface of dandy roll 21A, 21B and transfer are effectively performed, therefore can fit deodorant Amount is equably assigned to the entire paper in a face of toilet paper body paper 71A, 71B.
In this way, the circumferential surface by using spray coating device 25A, 25B in dandy roll 21A, 21B assigns packet in the present invention Reagent containing deodorant simultaneously makes it be transferred to toilet paper body paper 71A, 71B, so as to make the deodorant of suitable amount disperse to assign It gives to paper entirety.Moreover, having aesthetics, fluffy degree caused by embossing 26A, 26B, and then it can efficiently manufacture lamination Inner surface have deodorant assign position toilet paper.
In addition, according to the present invention, by using spray coating device 25A, 25B, assigns the toilet paper of deodorant and do not assign The conversion for giving the manufacture of the toilet paper of deodorant is easy.That is, needing to convert brush roller in the case where roller transfer device and assigning The contact in face, non-contact, the time spends more, but can hold if spray coating device then merely with the conversion of spraying stopping Easily carry out the coating, uncoated conversion.In addition, the cleaning about device, spray coating device are also simpler than roller transfer device It is single.Further, it is desirable to the side in the section surrounded between the jet port of spray coating device and the application place of dandy roll circumferential surface Formula is arranged next door.Transfer efficiency of the deodorant on dandy roll improves, and can also prevent deodorant from dispersing to periphery.In addition, dress The coating of the cleaning and deodorant set also becomes easy with uncoated conversion process.
Herein, in present embodiment, the reagent comprising deodorant can be comprising for will be as the deodorant of effective component It is fixed on cement, ink, solvent, the other auxiliary agents of toilet paper body paper 71A, 71B.
As solvent, water, alcohols, ethylene glycol, propylene glycol, butanediol, isopropanol etc. may be exemplified.Wish comprising in them At least one, particularly preferably comprising water and the lower alcohol that is made of at least one of propyl alcohol, ethyl alcohol, methanol.
It as cement, can be selected in the range of not interfering the effect of deodorant, such as may be exemplified carboxymethyl fibre Tie up element, polyvinyl alcohol, starch etc..If containing cement in reagent, toilet paper body paper is glued after lamination integration each other, Layer removing is difficult.
As deodorant of the invention, it is similar to may be exemplified organic acid, acylate, polyphenol, polyphenol derivatives, polyphenol Object, amphoteric surfactant, citric acid, graft polymers system deodorant, betaine compound system deodorant, by China fir, cypress etc. Essential oil class of extraction etc..They can be used one kind or are use mixing two or more.
Imparting amount of the deodorant on toilet paper body paper 71A, 71B is preferably 0.0001g/m2~1.0g/m2, more preferably 0.003g/m2~0.4g/m2.Particularly preferably 0.05g/m2~0.25g/m2.If being less than 0.0001g/m2, then smelly eliminating effect is not filled Point;If more than 1.0g/m2, then a possibility that feel of toilet paper body paper reduces increases, even and if further assign deodorant, The improvement effect of smelly eliminating effect also less or cost increase.
In deodorant of the invention, it is particularly suitable for comprising at least one in polyphenol, polyphenol derivatives and polyphenol analog Kind (hereinafter also referred to as polyphenol etc.).They have height to the ammonia as one of odor pollutant by the reactivity based on phenolic hydroxyl group Deodorizing function, but due to one kind for organic acid, iron can be made to aoxidize, therefore particularly suitable for roll toilet paper of the invention Manufacturing method.
In above-mentioned polyphenol etc., there is also other than to ammonia, still have instead to hydrogen sulfide, methyl mercaptan, trimethylamine Answering property and with deodorizing function substance, certainly the present invention used in deodorant may be this substance.
In particular, wishing in polyphenol etc. is tannin and its derivative.The molecular weight of tannin and rhodanine derivative is big, has Many phenolic hydroxyl groups, therefore deodorizing function is excellent, but tannic acid is easy to aoxidize iron, therefore as deodorant used in the present invention It is especially desirable.In addition, the molecular weight of the persimmon tannin in persimmon source is very big in tannin, smelly eliminating effect is extremely excellent, therefore conduct Polyphenol system deodorant is advisable comprising at least one of the persimmon tannin and persimmon rhodanine derivative.It is suitable in the case where persimmon tannin Imparting amount be as described above 0.0001g/m2~1.0g/m2, preferably 0.003g/m2~0.5g/m2
Herein, in the case where using polyphenol etc. as deodorant, for comprising 0.1 weight of weight %~40 %, preferably The polyphenol system deodorizing liquid of 0.5 weight of weight %~20 %, the particularly preferred 1.0 weight weight of %~10 % polyphenol etc., can mix Close state cement, ink, water or lower alcohol equal solvent, other auxiliary agents and the reagent comprising deodorant is made.
It should be noted that can include the auxiliary agents such as water equal solvent and preservative agent, pH adjusting agent in polyphenol system deodorizing liquid As other ingredients other than polyphenol etc..In addition, being produced for stability, to the imparting such as polyphenol functional group, the reactive of itself Raw viewpoint of smelly eliminating effect further increased etc. mixture other can also have in the polyphenol system deodorant of present embodiment Machine acid, acylate.The organic acid, acylate may be exemplified such as lactic acid, tartaric acid, malic acid, fumaric acid, amber Acid, citric acid, glutaric acid, amino acid, adipic acid, ascorbic acid or their inorganic salts or organic salt.As forming salt Inorganic base, may be exemplified the hydroxide of the alkali or alkaline earth metal of sodium, potassium, lithium, calcium, magnesium etc, oxide, carbonate, Bicarbonate etc..In addition, may be exemplified nitrogenous base, such as primary, secondary or tertiary amine as organic base;With imino group, guanidine radicals, miaow The compound of the groups such as oxazoline base, imidazole radicals, pyridyl group.
It should be noted that commercially available substance can be used in polyphenol system deodorizing liquid.For example, can be suitable for using Rilis Scientific Industry Co., Ltd., the Pancil COS-15 of manufacture, Pancil COS-17, Pancil CL-10, Pancil AS-10、Pancil AS-20、Pancil BA-210-1、Pancil COS-5、Pancil FG-22、Pancil FG-25、Pancil FG-30、Pancil FG-60、Pancil FG-70、Pancil FG-99、Pancil FX10、Pancil PO-10、Pancil BA-200E-1。
Long chart drum manufacturing process of the imparting of the deodorant of above present embodiment in reel machine X2 it is a series of It is carried out in process, therefore the productivity of roll toilet paper will not be made to reduce.
In addition, from assigning deodorant to each toilet paper body paper 71A, 71B until carrying out lamination and toilet paper 7 is made Period, can make toilet paper body paper 71A, 71B deodorant assign face do not contacted with the deflector roll etc. other than dandy roll 21A, 21B and Positioned at the inner surface of the lamination of toilet paper 7.Therefore, even if the metals such as deodorant and iron slightly have reactivity, in the imparting of deodorant It will not make metal parts oxidation/corrosion/discoloration or the damage other than dandy roll in the process.Certainly, adhere to for deodorant Machine and the scavenging period of material also reduce.
In addition, especially if the toilet paper 7 as understanding Fig. 4 (b), formed in present embodiment is due to deodorant Imparting face is located at the inner surface 7x of the lamination of toilet paper 7, therefore even if toilet paper 7 is wound in long size paper after lamination In transmission process until pipe 30, it can also prevent deodorant from assigning the component contact that face and deflector roll etc. constitute reel machine X2.Cause This makes the gold such as deflector roll even if deodorant slightly has reactivity with metals such as iron as polyphenol system deodorant in its transmission process A possibility that belonging to component oxidation/corrosion/discoloration or damage is also small.Certainly, for deodorant attachment machine and material it is clear Washing the time also reduces.In addition, if the imparting position of the deodorant, even if roll toilet paper 10 is made in toilet paper 7 later Carry out in use, using when deodorant be also difficult to contact with skin.
After toilet paper body paper 71A, 71B lamination is formed toilet paper 7 as described above, in present embodiment, seam is utilized Line forms the formation that device 82 carries out jointing line, thereafter, the length of 2 layers of long sized paper tubes 30 and formation is wound in reeling end 85 Chart drum.But the imparting that jointing line forms device and jointing line is not necessarily required in the present invention.In addition, in present embodiment, though It is not shown, but the known contact embossing of leading portion setting that can also assign device 82 in jointing line assigns device and assigns contact pressure Line.
<process (C) is truncated in long chart drum>
As described above, being wound in long size in the toilet paper 7 that the inner surface 7x of lamination has been assigned deodorant if having manufactured Long chart drum 75 made of paper tube 30, as shown in Figure 1, storing multiple long roll papers using known long chart drum reservoir X3 75 storage of cylinder is multiple, and mobile to the long chart drum cutter equipment X4 of back segment.Also, (C) institute especially as shown in figure 1 later Show, long chart drum 75 is truncated into product width using known long chart drum cutter 91, as shown in Figure 6 each is made Roll toilet paper 10,10 ....The long chart drum 75 of present embodiment does not expose deodorant due to its surface and assigns face, such as It is upper described even with the deodorant for being possible to damage metal, it there will not be smelly eliminating in subsequent process after long chart drum is formed The risk of agent damage manufacturing equipment.
The roll toilet paper 10 being thusly-formed is related to illustrated in the column of above-mentioned long chart drum formation process in addition to having Outside the advantages of embossing imparting mode and toilet paper, when carrying out use from roll toilet paper extraction toilet paper later, using When deodorant be also difficult to contact with skin.Also, when roll toilet paper 10 is made, in reel health when using toilet paper every time The circumferential surface of paper can all expose new toilet paper, therefore this stylish deodorant also is located at circumferential surface, thus the duration of smelly eliminating effect It is excellent.
[roll toilet paper]
Next, illustrating the embodiment of roll toilet paper of the invention referring to figure 6 and figure 7.The volume of present embodiment Cylinder toilet paper 10 is as obtained from winding the toilet paper 12 of long size in paper tube 11, which has been assigned smelly eliminating Agent.
The size etc. of roll toilet paper 10 about the present embodiment, it is desirable to which wide L1 is 100mm~115mm, diameter L2 For 100mm~120mm, roll up long (overall length of toilet paper) be 18m~70m, paper tube internal diameter L3 is 35mm~50mm.If the ruler It is very little, then the paper frame of general roll toilet paper can be utilized, the length of toilet paper 12 is also enough, and furthermore there is no paper rolls to lose shape A possibility that.
On the other hand, the toilet paper 12 for constituting the roll toilet paper of present embodiment has 2 or more toilet paper body paper Layer structure made of 13 laminations, and have been assigned embossing 14.Moreover, being assigned especially in the toilet paper body paper 13 for constituting layer The toilet paper body paper of embossing 14 embosses in the way of protrusion 14t is located at outer surface side by it and carries out lamination, with it is embossing 14 Lamination inner surface side institute lamination other toilet paper body paper between be formed with gap 15, and it is at least convex to embossing is formed with The inner surface 13x of the lamination of the toilet paper body paper 13 in portion assigns deodorant (the imparting position of deodorant 16 table of symbol in Fig. 7 Show).
The specific structure of embossing 14 is not limited, since embossing protrusion 14t is in protrusion in outer surface, thus for surface Smoothness needs fully consider, accordingly, with respect to embossing 14 using emboss depth is too deep, embossing density as high density or very It is sparse to be advisable.If showing preferred example, it is desirable to emboss depth be 3mm or less, embossing density be 50/cm2Above is highly dense Degree or 20/cm2Sparse density below.If the depth of embossing 14 is more than 3mm, it is easy to feel thick because embossing protrusion 14t It is rough.In addition, if embossing density is 50/cm2More than, then it embosses and becomes close between protrusion, be difficult to feel coarse on the whole.This Outside, less than 20/cm2Sparse density in the case where, do not assign embossing 14 part it is wide, it is difficult to due to embossing protrusion 14t Feel coarse.
In addition, a shape about embossing, as shown in Figure 7, it is desirable to which the edge for forming the top of embossing protrusion 14t is light The embossing protrusion 14t of sliding shape.Make the smooth of the edge if so, though then embossing protrusion 14t in outer surface in protrusion, can also be with Keep skin sense of touch smooth.
On the other hand, the content as the deodorant of the toilet paper entirety of present embodiment is preferably as active ingredients 0.0002g/m2~2.0g/m2.More preferably 0.006g/m2~0.8g/m2.Particularly preferably 0.01g/m2~0.5g/m2.If small In 0.0002g/m2, then it is difficult to obtain smelly eliminating effect;Even more than 2.0g/m2Though smelly eliminating effect can be obtained, coating weight is superfluous, And cost is especially high.
About the type of deodorant, as described in the explanation in manufacturing method, if illustrating again, deodorant be may be exemplified Organic acid, acylate, polyphenol, polyphenol derivatives, polyphenol analog, amphoteric surfactant, citric acid, graft polymers system Deodorant, betaine compound system deodorant, by essential oil class of the extractions such as China fir, cypress etc..They can be used one kind or by two Kind or more be used in mixed way.Where it is desirable to include at least one of organic acid and acylate, it is therefore highly desirable that the organic acid is more Phenol or the derivative of polyphenol or the like.
Polyphenol, polyphenol derivative and analogue played by the chemical reaction with the odor pollutant in toilet space Smelly eliminating effect plays extremely excellent smelly eliminating effect in toilet space.As long as described polyphenol etc. is such substance.
The preferred concrete example of derivative and analogue as polyphenol of the invention, polyphenol, be tannin, catechin, Rutin, anthocyanidin, ellagic acid, cumarin, flavones and their derivative or precursor.These substances for toilet stench at Extra high smelly eliminating effect can be played by dividing.It should be noted that these substances of more than two kinds can be assigned to suitable in paper tube.
In above-mentioned concrete example, particularly preferably tannin and its derivative.The molecular weight of tannin and rhodanine derivative is big, has There are many phenolic hydroxyl groups, therefore deodorizing function is excellent.It should be noted that tannin can be in condensed type tannin, hydrolysis-type tannin It is any.In addition, the molecular weight of the persimmon tannin in persimmon source is very big in tannin, smelly eliminating effect is extremely excellent, therefore conduct Deodorant ingredient of the invention comprising at least one of the persimmon tannin and persimmon rhodanine derivative to be advisable.But persimmon tannin and If persimmon rhodanine derivative concentration is high, the color of distinctive dark brown is significant, if therefore assigning more than 2.0g/m2, then toilet paper Body paper can be coloured to dark brown, it is possible to reduce clean feel.
Herein, about the toilet paper of present embodiment 12, it is desirable to which thickness of paper is 100 μm~350 μm, every 1 layer of every square of rice paper Weight is 11.0g/m2~25.0g/m2If in the range, can ensure using when pliability and water imbibition.In addition, in this reality The inner surface for applying the lamination of the toilet paper 12 of mode has been assigned deodorant, therefore passes through the deodorant by toilet paper body paper 13 Be vaporized or contact of the ambient air with deodorant and play smelly eliminating effect, if every square of rice paper weight, thickness of paper, then can Substantially ensure contact of the deodorant with ambient air.It should be noted that every square of rice paper herein is based on JIS P again Every square of rice paper of 8124 (1998) resurveys what the method for determining obtained, and thickness of paper refers under conditions of 8111 (1998) P JIS sufficiently It is surveyed under the same conditions using dial thickness gauge (thickness tester) " PEACOCK G type " (the rugged production of tail is made) after damping Fixed 5 obtained average values.In addition, thickness of paper is measured with the state of multilayer.
In addition, not limiting the number of plies in toilet paper 12, it is desirable to be 2 layers~4 layers.Toilet paper is blocked up if more than 4 layers, It is difficult with, and is difficult to ensure adequately volume length.
In addition, the constituent material of toilet paper 12 include 90% or more paper pulp fiber, preferably 98% or more, more preferably 100%.As paper pulp fiber, most preferably LBKP (broad leaf tree sulfate pulp), NBKP (coniferous tree sulfate pulp) are especially excellent Choosing is made of LBKP and NBKP, and the mixed proportion of LBKP is 50% or more, is suitably 70% or more.
In the roll toilet paper 10 of present embodiment described above, deodorant is imparted to toilet paper 12, thus is disappeared Smelly dose be located at account for roll toilet paper 10 exposing part broad range of circumferential surface 12A, therefore with it is only narrow to paper tube 11 etc. The case where range imparting deodorant, is compared, and increases with the touch opportunity of the odor pollutant in toilet space, thus smelly eliminating effect It is excellent.It should be noted that roll toilet paper 10 of the invention does not negate to assign deodorant to paper tube 11.
In addition, new toilet paper 12 can all be exposed in the circumferential surface 12A of roll toilet paper by being used when toilet paper 12 every time, therefore This stylish deodorant also is located at circumferential surface, so that the duration of smelly eliminating effect is also excellent.
In addition, imparting smelly eliminating in the inner surface of the lamination of toilet paper 12 in the roll toilet paper 10 of present embodiment Agent, thus by the deodorant by toilet paper body paper 13 be vaporized or contact of the ambient air with deodorant and, plays smelly eliminating effect Fruit, which has gap in each interlayer due to embossing 14, therefore aeration is excellent, and deodorant is easy to connect with extraneous gas Touching has high smelly eliminating effect.Moreover, because the inner surface in the lamination of toilet paper 12 imparts deodorant, therefore when in use It is difficult to contact the skin of user.
In addition, the roll toilet paper 10 of present embodiment can use the manufacturer of above-mentioned roll toilet paper and toilet paper Manufacturing method illustrated in the column of method is manufactured, therefore is also had the advantages that in above explained manufacture.

Claims (7)

1. a kind of manufacturing method of toilet paper is the manufacturing method for having been assigned the toilet paper of deodorant, which is characterized in that
Embossing assigns process, wherein the toilet paper body paper extracted out by raw material paper roll, which is hung on surface configuration, has multiple embossings to assign It gives with the dandy roll of the rotation of protrusion to be conveyed to it, toilet paper body paper is made to pass through the dandy roll and pairs of with the dandy roll Ground rotation accepted roll between, to toilet paper body paper assign emboss, the embossing assign while, by toilet paper paper roll around The accepted roll is simultaneously delivered to downstream;
Deodorant assigns process, wherein the dandy roll using spray coating device in the rotation is not wrapping with toilet paper body paper Circumferential surface assign include deodorant reagent, the toilet paper body paper be hung on dandy roll and it is transported during and pressing During carrying out embossing imparting between line roller and accepted roll, defended assigning to the reagent comprising deodorant of dandy roll being transferred to One paper entirety of raw paper body paper, to assign deodorant;With
During being hung on accepted roll by the toilet paper body paper and being delivered to downstream or health is being separated from the accepted roll Paper body paper and during being transported to downstream, makes the face transferred with the reagent comprising deodorant according to former with other toilet papers Paper is facing and has transferred the mode that the face of deodorant is lamination inner surface and carries out lamination, should transferred with the examination comprising deodorant The face of agent is the face opposite with the face of accepted roll is faced of the toilet paper body paper.
2. the manufacturing method of toilet paper as described in claim 1, wherein
Using the dandy roll and accepted roll different from the dandy roll and accepted roll, in the same way to other toilet papers Body paper carries out the embossing and assigns process and deodorant imparting process,
Thereafter, the transfer surface of the reagent comprising deodorant of each toilet paper body paper is made to carry out lamination according to mode facing with each other.
3. the manufacturing method of toilet paper as claimed in claim 1 or 2, wherein
Reagent comprising deodorant is comprising at least one of polyphenol, polyphenol derivatives and polyphenol analog as effective component Polyphenol system deodorant, the imparting amount of effective component is 0.0001g/m2~1.0g/m2
4. a kind of manufacturing method of roll toilet paper, which is characterized in that
The manufacturing method includes
Paper tube formation process, wherein formation width is the paper tube of the long size of the several times of roll toilet paper width or more;
Using reel machine by width be roll toilet paper width several times more than toilet roll around to long size paper tube and shape The process of growth chart drum;With
Process is truncated in long chart drum, wherein and long chart drum is truncated and each roll toilet paper is made,
The process for forming the long chart drum includes
Embossing assigns process, wherein the toilet paper body paper extracted out by raw material paper roll, which is hung on surface configuration, has multiple embossings to assign It gives with the dandy roll of the rotation of protrusion to be conveyed to it, toilet paper body paper is made to pass through the dandy roll and pairs of with the dandy roll Ground rotation accepted roll between, to toilet paper body paper assign emboss, the embossing assign while, by toilet paper paper roll around The accepted roll is simultaneously delivered to downstream;
Deodorant assigns process, wherein the dandy roll using spray coating device in the rotation is not wrapping with toilet paper body paper Circumferential surface assign include deodorant reagent, the toilet paper body paper be hung on dandy roll and it is transported during and pressing During carrying out embossing imparting between line roller and accepted roll, defended assigning to the reagent comprising deodorant of dandy roll being transferred to One paper entirety of raw paper body paper, to assign deodorant;With
Following processes, wherein during being hung on accepted roll by the toilet paper body paper and being delivered to downstream or from this Accepted roll separation toilet paper body paper and during being transported to downstream, make face transferred with the reagent comprising deodorant according to It is facing with other toilet paper body paper and transferred the mode that the face of deodorant is lamination inner surface and carry out lamination, it should be transferred with The face of reagent comprising deodorant is the face opposite with the face of accepted roll is faced of the toilet paper body paper.
5. the manufacturing method of roll toilet paper as claimed in claim 4, wherein
Using the dandy roll and accepted roll different from the dandy roll and accepted roll, in the same way to other toilet papers Body paper carries out the embossing and assigns process and deodorant imparting process,
The face transferred with the reagent comprising deodorant of each toilet paper body paper is set to carry out lamination according to mode facing with each other.
6. the manufacturing method of roll toilet paper as described in claim 4 or 5, wherein
Reagent comprising deodorant is comprising at least one of polyphenol, polyphenol derivatives and polyphenol analog as effective component Polyphenol system deodorant, the imparting amount of effective component is 0.0001g/m2~1.0g/m2
7. a kind of roll toilet paper, roll toilet paper obtained from being wound on paper tube for toilet roll, which is characterized in that
The toilet paper has laminated structure made of more than two toilet paper body paper laminations, positioned at defending for two outer surface At least one of raw paper body paper has an embossing, at the same its emboss protrusion according to toilet paper outer surface side in a manner of raised into Row configuration, and the face of the inner surface side in the lamination for the toilet paper body paper for imparting the embossing integrally imparts deodorant.
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