CN104404702A - Elastic fabric weaving method - Google Patents

Elastic fabric weaving method Download PDF

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Publication number
CN104404702A
CN104404702A CN201410715874.5A CN201410715874A CN104404702A CN 104404702 A CN104404702 A CN 104404702A CN 201410715874 A CN201410715874 A CN 201410715874A CN 104404702 A CN104404702 A CN 104404702A
Authority
CN
China
Prior art keywords
yarn
elastic fabric
fibre
braid method
fineness
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410715874.5A
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Chinese (zh)
Inventor
霍坤元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGSHU TIANCHEN KNITTING Co Ltd
Original Assignee
CHANGSHU TIANCHEN KNITTING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHANGSHU TIANCHEN KNITTING Co Ltd filed Critical CHANGSHU TIANCHEN KNITTING Co Ltd
Priority to CN201410715874.5A priority Critical patent/CN104404702A/en
Publication of CN104404702A publication Critical patent/CN104404702A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/061Load-responsive characteristics elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/023Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention discloses an elastic fabric weaving method. The method comprises the steps of (1) raw material selection; (2) spinning; (3) weaving; (4) after treatment. According to the method, the method is novel in idea, unique in design, simple and convenient to operate and easy to implement; spandex fibers and acrylic fibers with outstanding elastic performances are used as elastic raw materials, the front and back two-side interlayer fabric structure is woven through a specific process condition, the spandex fibers poor in alkali resistance are used as the intermediate layer, and accordingly, the elasticity and the service performance of the fabric are improved, good durability and endurance is provided, the fabric service life is prolonged, and the market prospect is wide.

Description

A kind of braid method of elastic fabric
Technical field
The present invention relates to fabric knitting skill field, particularly relate to a kind of braid method of elastic fabric.
Background technology
Along with improving constantly of people's living standard, the requirement of people to clothing performance improves constantly.The characteristic making the fabric of clothes itself will determine the quality of clothes to a great extent.From comfortable, the activity of clothing, factor is considered with body curve is beautiful etc. freely, and make the such as garment material such as underwear, sportswear, the fabric that it needs elastic force good makes.Existing elastic fabric is prepared from by knitting method mostly, and its elastic effect is bad, particularly after long-term use, can lose original elasticity, make people wear inconvenience.
Summary of the invention
The technical problem that the present invention mainly solves is to provide a kind of braid method of elastic fabric, can solve the problems referred to above of elastic fabric existence prepared by existing method.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: the braid method providing a kind of elastic fabric, comprises the steps:
(1) raw material is selected: select polyster fibre, nylon fibre, spandex fibre and acrylic fiber as the raw material of elastic fabric;
(2) spin: comprise carding, drafting, rove, spun yarn, winder, doubling, double twisting and yarn steaming operation wherein, polyster fibre and acrylic fiber blending are the first yarn, and nylon fibre and spandex fibre blending are the second yarn;
(3) weave: on double knit large circle machine, adopt fixing knitting needle arrangement, triangle arrangement and mode of entrying that the first yarn in step (2) and the second yarn are woven into bright and beautiful ammonia layered cloth elastic fabric;
(4) Final finishing: the grey cloth in step (3) is prepared into finished product elastic fabric through just setting, fibrillation, washing, open-width oven dry and sizing.
In a preferred embodiment of the present invention, in described step (1), the fineness of described polyster fibre is 2.78 ~ 2.97dtex, and average length is 55mm; The fineness of described nylon fibre is 2.18 ~ 2.56dtex, and average length is 45mm; The fineness of described spandex fibre is 1.71 ~ 1.93dtex, and average length is 40mm; The fineness of described acrylic fiber is 1.89 ~ 2.03dtex, and average length is 35mm.
In a preferred embodiment of the present invention, in described step (2), the specification of described first yarn is 7.8 tex/38f, and the blending rate of polyster fibre and acrylic fiber is 1:1, the specification of described second yarn is 7.8 tex/38f, and the blending rate of nylon fibre and spandex fibre is 2:1.
In a preferred embodiment of the present invention, in described step (3), the specification of described double knit large circle machine is: 4 needle track Double-plate machines, 26 pins/25.4mm, way 90F, barrel dliameter 780mm, total needle amount 2898 pin.
In a preferred embodiment of the present invention, in described step (3), the sequence that described knitting needle is arranged as dials knitting needle is AB, the sequence of cylinder knitting needle is AABB; Described triangle arrangement is 6F mono-circulation; The described mode of entrying is the 1st, 4 F penetrate described first yarn, and the 2nd F, 3F, 5 F, 6 F penetrate described second yarn.
In a preferred embodiment of the present invention, in described step (3), described weaving is: tension force of entrying is 2 ~ 4cN; Sinking depth is 2.35mm; Loom rotating speed is 25r/min; The loop length of the first yarn is 25cm/l00 pin, and the loop length of content 75%: the second yarn is 18cm/100 pin, content 25%.
In a preferred embodiment of the present invention, in described step (4), the process conditions of described fibrillation are: caustic soda content 3 ~ 4g/L, temperature 90 ~ 100 DEG C, time 60 ~ 90min, and the mass loss after fibrillation is 5.8 ~ 6.4%.
In a preferred embodiment of the present invention, the specification of described elastic fabric is: double-side sandwich structure, and gram mass is 245g/m 2, fabric width is 168 cm.
The invention has the beneficial effects as follows: the braid method of a kind of elastic fabric of the present invention, thinking is novel, design is unique, easy and simple to handle, easy realization, it adopts the spandex fibre with excellent resilience performance and acrylic fiber to be resilient material, positive double-side sandwich cloth structure is woven with specific process conditions, and using the spandex fibre of alkali resistance difference as intermediate layer, not only increase elasticity and the wearability of fabric, give again its excellent durability and durability simultaneously, contribute to the service life of improving fabric, wide market.
Accompanying drawing explanation
Fig. 1 is the cam chart of the braid method of a kind of elastic fabric of the present invention;
In accompanying drawing, the mark of each parts is as follows: . stitch cam ,-. flotation line triangle, . tuck cam.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Refer to Fig. 1, the embodiment of the present invention comprises:
Embodiment 1
A braid method for elastic fabric, concrete steps are as follows:
(1) raw material is selected: select polyster fibre, nylon fibre, spandex fibre and acrylic fiber as the raw material of elastic fabric; The fineness of described polyster fibre is 2.78dtex, and average length is 55mm; The fineness of described nylon fibre is 2.18dtex, and average length is 45mm; The fineness of described spandex fibre is 1.71dtex, and average length is 40mm; The fineness of described acrylic fiber is 1.89dtex, and average length is 35mm;
(2) spin: comprise carding, drafting, rove, spun yarn, winder, doubling, double twisting and yarn steaming operation wherein, polyster fibre and acrylic fiber are the first yarn with mass ratio 1:1 blending, and nylon fibre and spandex fibre are the second yarn with mass ratio 2:1 blending; The specification of the first yarn is 7.8 tex/38f, and the specification of the second yarn is 7.8 tex/38f;
(3) weave: be 26 pins/25.4mm in specification, way 90F, barrel dliameter 780mm, on 4 needle track double knit large circle machines of total needle amount 2898 pin, adopt fixing knitting needle arrangement, triangle arrangement and mode of entrying that the first yarn in step (2) and the second yarn are woven into bright and beautiful ammonia layered cloth elastic fabric;
Wherein, described knitting needle is arranged as that the sequence of dials knitting needle is AB, the sequence of cylinder knitting needle is AABB; Described triangle arrangement is 6F mono-circulation; The described mode of entrying is the 1st, 4 F penetrate described first yarn, and the 2nd F, 3F, 5 F, 6 F penetrate described second yarn;
Concrete weaving is: tension force of entrying is 2cN; Sinking depth is 2.35mm; Loom rotating speed is 25r/min; The loop length of the first yarn is 25cm/l00 pin, and the loop length of content 75%: the second yarn is 18cm/100 pin, content 25%.
(4) Final finishing: the grey cloth in step (3) is prepared into finished product elastic fabric through just setting, fibrillation, washing, open-width oven dry and sizing, wherein, the process conditions of described fibrillation are: caustic soda content 3g/L, temperature 100 DEG C, time 60min, the mass loss after fibrillation is 5.8%.
Embodiment 2
A braid method for elastic fabric, concrete steps are as follows:
(1) raw material is selected: select polyster fibre, nylon fibre, spandex fibre and acrylic fiber as the raw material of elastic fabric; The fineness of described polyster fibre is 2.97dtex, and average length is 55mm; The fineness of described nylon fibre is 2.56dtex, and average length is 45mm; The fineness of described spandex fibre is 1.93dtex, and average length is 40mm; The fineness of described acrylic fiber is 2.03dtex, and average length is 35mm.
(2) spin: comprise carding, drafting, rove, spun yarn, winder, doubling, double twisting and yarn steaming operation wherein, polyster fibre and acrylic fiber are the first yarn with mass ratio 1:1 blending, and nylon fibre and spandex fibre are the second yarn with mass ratio 2:1 blending; The specification of the first yarn is 7.8 tex/38f, and the specification of the second yarn is 7.8 tex/38f;
(3) weave: be 26 pins/25.4mm in specification, way 90F, barrel dliameter 780mm, on 4 needle track double knit large circle machines of total needle amount 2898 pin, adopt fixing knitting needle arrangement, triangle arrangement and mode of entrying that the first yarn in step (2) and the second yarn are woven into bright and beautiful ammonia layered cloth elastic fabric;
Wherein, described knitting needle is arranged as that the sequence of dials knitting needle is AB, the sequence of cylinder knitting needle is AABB; Described triangle arrangement is 6F mono-circulation; The described mode of entrying is the 1st, 4 F penetrate described first yarn, and the 2nd F, 3F, 5 F, 6 F penetrate described second yarn;
Concrete weaving is: tension force of entrying is 4cN; Sinking depth is 2.35mm; Loom rotating speed is 25r/min; The loop length of the first yarn is 25cm/l00 pin, and the loop length of content 75%: the second yarn is 18cm/100 pin, content 25%.
(4) Final finishing: the grey cloth in step (3) is prepared into finished product elastic fabric through just setting, fibrillation, washing, open-width oven dry and sizing, wherein, the process conditions of described fibrillation are: caustic soda content 4g/L, temperature 90 DEG C, time 90min, the mass loss after fibrillation is 6.4%.
The specification of the finished product elastic fabric woven by said method is: double-side sandwich structure, gram mass is 245g/m 2, fabric width is 168 cm.
Spandex fibre and acrylic fiber all have excellent elastic performance, and wherein, acrylic fiber also has good brute force, by these two kinds of fibers respectively with polyster fibre and nylon fibre blending, effectively can improve the elastic performance of braiding fabric.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize description of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (8)

1. a braid method for elastic fabric, is characterized in that, comprises the steps:
(1) raw material is selected: select polyster fibre, nylon fibre, spandex fibre and acrylic fiber as the raw material of elastic fabric;
(2) spin: comprise carding, drafting, rove, spun yarn, winder, doubling, double twisting and yarn steaming operation wherein, polyster fibre and acrylic fiber blending are the first yarn, and nylon fibre and spandex fibre blending are the second yarn;
(3) weave: on double knit large circle machine, adopt fixing knitting needle arrangement, triangle arrangement and mode of entrying that the first yarn in step (2) and the second yarn are woven into bright and beautiful ammonia layered cloth elastic fabric;
(4) Final finishing: the grey cloth in step (3) is prepared into finished product elastic fabric through just setting, fibrillation, washing, open-width oven dry and sizing.
2. the braid method of elastic fabric according to claim 1, is characterized in that, in described step (1), the fineness of described polyster fibre is 2.78 ~ 2.97dtex, and average length is 55mm; The fineness of described nylon fibre is 2.18 ~ 2.56dtex, and average length is 45mm; The fineness of described spandex fibre is 1.71 ~ 1.93dtex, and average length is 40mm; The fineness of described acrylic fiber is 1.89 ~ 2.03dtex, and average length is 35mm.
3. the braid method of elastic fabric according to claim 1, it is characterized in that, in described step (2), the specification of described first yarn is 7.8 tex/38f, the blending rate of polyster fibre and acrylic fiber is 1:1, the specification of described second yarn is 7.8 tex/38f, and the blending rate of nylon fibre and spandex fibre is 2:1.
4. the braid method of elastic fabric according to claim 1, is characterized in that, in described step (3), the specification of described double knit large circle machine is: 4 needle track Double-plate machines, 26 pins/25.4mm, way 90F, barrel dliameter 780mm, total needle amount 2898 pin.
5. the braid method of elastic fabric according to claim 1, is characterized in that, in described step (3), the sequence that described knitting needle is arranged as dials knitting needle is AB, the sequence of cylinder knitting needle is AABB; Described triangle arrangement is 6F mono-circulation; The described mode of entrying is the 1st, 4 F penetrate described first yarn, and the 2nd F, 3F, 5 F, 6 F penetrate described second yarn.
6. the braid method of elastic fabric according to claim 1, is characterized in that, in described step (3), described weaving is: tension force of entrying is 2 ~ 4cN; Sinking depth is 2.35mm; Loom rotating speed is 25r/min; The loop length of the first yarn is 25cm/l00 pin, and the loop length of content 75%: the second yarn is 18cm/100 pin, content 25%.
7. the braid method of elastic fabric according to claim 1, is characterized in that, in described step (4), the process conditions of described fibrillation are: caustic soda content 3 ~ 4g/L, temperature 90 ~ 100 DEG C, time 60 ~ 90min, the mass loss after fibrillation is 5.8 ~ 6.4%.
8. according to the braid method of the elastic fabric one of claim 1 to 7 Suo Shu, it is characterized in that, the specification of described elastic fabric is: double-side sandwich structure, and gram mass is 245g/m 2, fabric width is 168 cm.
CN201410715874.5A 2014-12-02 2014-12-02 Elastic fabric weaving method Pending CN104404702A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104404702A true CN104404702A (en) 2015-03-11

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107177926A (en) * 2017-04-10 2017-09-19 世兴达(福建)纺织科技有限公司 A kind of preparation method of double-sided cloth
CN107523928A (en) * 2017-09-25 2017-12-29 惠州市杰佰净化有限公司 A kind of production method of high abrasion purification cleaning wiping cloth
CN108642631A (en) * 2017-03-10 2018-10-12 海宁市德昌纺织有限责任公司 The preparation method of super soft crease-resistant type complex yarn after improvement
CN108893847A (en) * 2018-08-08 2018-11-27 清远万家丽针织印染有限公司 A kind of weaving method of the jacquard weave facecloth of cross-shaped
CN110344163A (en) * 2019-07-26 2019-10-18 广东德润纺织有限公司 A kind of production technology of the two-sided cloth of napping class weft knitting interlayer
CN110923939A (en) * 2019-12-09 2020-03-27 浙江省长兴丝绸有限公司 Warp knitting process of elastic fabric

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CN2620709Y (en) * 2003-05-16 2004-06-16 安新梅 Stretch composite knitted fabric
TWI236998B (en) * 2004-12-01 2005-08-01 Trueway Corp Manufacturing method of three-layer three-dimensional fabric life jackets
WO2006068995A1 (en) * 2004-12-21 2006-06-29 Invista Technologies S.A R.L. Method for making a circular-knit elastic fabric and corresponding fabric
CN102517769A (en) * 2011-10-31 2012-06-27 苏州创宇织造有限公司 High-elasticity warm healthy knitted fabric
CN103859666A (en) * 2012-12-14 2014-06-18 东丽纤维研究所(中国)有限公司 Fabric for knitted jacket

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TWI236998B (en) * 2004-12-01 2005-08-01 Trueway Corp Manufacturing method of three-layer three-dimensional fabric life jackets
WO2006068995A1 (en) * 2004-12-21 2006-06-29 Invista Technologies S.A R.L. Method for making a circular-knit elastic fabric and corresponding fabric
CN102517769A (en) * 2011-10-31 2012-06-27 苏州创宇织造有限公司 High-elasticity warm healthy knitted fabric
CN103859666A (en) * 2012-12-14 2014-06-18 东丽纤维研究所(中国)有限公司 Fabric for knitted jacket

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108642631A (en) * 2017-03-10 2018-10-12 海宁市德昌纺织有限责任公司 The preparation method of super soft crease-resistant type complex yarn after improvement
CN108642631B (en) * 2017-03-10 2019-08-13 温州市海球服饰有限公司 The preparation method of super soft crease-resistant type complex yarn after improvement
CN107177926A (en) * 2017-04-10 2017-09-19 世兴达(福建)纺织科技有限公司 A kind of preparation method of double-sided cloth
CN107523928A (en) * 2017-09-25 2017-12-29 惠州市杰佰净化有限公司 A kind of production method of high abrasion purification cleaning wiping cloth
CN108893847A (en) * 2018-08-08 2018-11-27 清远万家丽针织印染有限公司 A kind of weaving method of the jacquard weave facecloth of cross-shaped
CN110344163A (en) * 2019-07-26 2019-10-18 广东德润纺织有限公司 A kind of production technology of the two-sided cloth of napping class weft knitting interlayer
CN110923939A (en) * 2019-12-09 2020-03-27 浙江省长兴丝绸有限公司 Warp knitting process of elastic fabric

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Application publication date: 20150311