CN104404686A - Interwoven sun-shading material - Google Patents

Interwoven sun-shading material Download PDF

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Publication number
CN104404686A
CN104404686A CN201410744535.XA CN201410744535A CN104404686A CN 104404686 A CN104404686 A CN 104404686A CN 201410744535 A CN201410744535 A CN 201410744535A CN 104404686 A CN104404686 A CN 104404686A
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CN
China
Prior art keywords
coated
loom
flame
covering filament
sun
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410744535.XA
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Chinese (zh)
Other versions
CN104404686B (en
Inventor
王朝明
赵国华
郭仁志
宋学军
杨成军
王玉红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wenduoli shading material (Dezhou) Limited by Share Ltd
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Wenduoli Shading Technology (dezhou) Co Ltd
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Priority to CN201410744535.XA priority Critical patent/CN104404686B/en
Publication of CN104404686A publication Critical patent/CN104404686A/en
Application granted granted Critical
Publication of CN104404686B publication Critical patent/CN104404686B/en
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02HWARPING, BEAMING OR LEASING
    • D02H3/00Warping machines
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/513Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads heat-resistant or fireproof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses an interwoven sun-shading material, belongs to the technical field of sun shading, and particularly relates to a flame-retarding interwoven fabric coated with polyester fibers or not coated with polyester fibers. The sun-shading material is prepared by adopting a method of interweaving non-coated flame-retarding polyester yarns and coated polyester yarns; the non-coated flame-retarding polyester yarns have the characteristics of being soft and light; the coated polyester yarns is higher in flame resistance and strength; the sun-shading material is specifically produced according to the following steps: step A, warping the coated yarns to form a warp beam; step B, denting the warp beam; step C, weaving by using a weaving machine; step D, shaping. The interwoven sun-shading material disclosed by the invention improves the flexibility of the fabric on the premise of guaranteeing the strength and the flame resistance of the sun-shading material, lowers the weaving cost, improves the efficiency and is beneficial for promotion of products.

Description

A kind of intertexture sun shading material
Technical field
The invention belongs to sunshading technology field, be specifically related to the inflaming retarding fabric of a kind of coated polyester fiber and non-coated polyester fiber intertexture.
Background technology
The existing fire-retardant silk of sunshade industry has fire-retardant coated terylene thread (hereinafter referred to as covering filament) and non-coated flame-resistant terylene silk, and the fire resistance of covering filament and intensity will be much higher than non-coated flame-resistant terylene silk, but gently, flexibility is significantly less than non-coated flame-resistant terylene silk.The shading fabric of high flame retardant is all made into covering filament, and the shortcoming of this fabric is that grammes per square metre is high, and surface is hard, is unfavorable for winding.In order to improve the defect that present shading fabric grammes per square metre is large, surface is hard, technical staff tackles key problems on the fineness of covering filament.There is no good effect, because inevitable large, the efficiency of the too thin loss of fiber reduces and affects fire resistance and the intensity of product, because which limit the popularization of product.
Summary of the invention
Content of the present invention provides a kind of intertexture sun shading material, to solve the problems such as prior art shading fabric grammes per square metre is high, surface is hard.The method is more traditional compare not only cost-saving, reduce the wastage but also be beneficial to the popularization of production and product.
The present invention deal with problems adopt technical scheme be: take the method that non-coated flame-resistant terylene silk and coated terylene thread interweave, non-coated flame-resistant terylene silk has soft, light characteristic, and coated terylene thread has stronger fire resistance and intensity; Its concrete production stage comprises:
1, covering filament warping becomes beam of a loom: be organized into beam of a loom by Sectional warping machines, for subsequent use; Speed of beaming controls as 100-150 m/min, and tension in Warping controls as 400N-500N, and beaming speeds control is 30-60 m/min, and beaming tension force controls as 400N-500N.
2, beam of a loom denting: by beam of a loom denting on Reeding device good for warping, menopause tablet specification is 11X180X0.6mm model, and monofilament length is 382mm, and monofilament eye specification is 8X2.5X0.4.
3, loom is weaved: the mode that during intertexture, broadwise adopts non-coated flame-resistant terylene silk and covering filament to be alternately arranged, warp-wise all adopt covering filament.Notice in weaving process that parallel will use non-coated flame-resistant terylene silk and covering filament, then enter loom and weave.
Described non-coated flame-resistant terylene silk, fineness, between 100-300d, adopts corresponding covering filament according to fire-retardant rank.
Non-coated terylene thread and covering filament alternately weft yarn mix that to arrange ratio be X:Y (X represents non-coated terylene thread, and Y represents coated terylene thread), and ratio is at 1-5.
4, shape: use associating tentering high-temperature forming machine, speeds control is at 20-50 m/min, and temperature adopts eight joint baking oven heating, and temperature controls at 100 DEG C-140 DEG C.
Good effect of the present invention is adopted to be: the pliability that improve fabric under the prerequisite ensureing shading fabric intensity and fire resistance, reduces and weave cost, improves efficiency, be conducive to the popularization of product.
Detailed description of the invention
Embodiment 1
Take the method that non-coated flame-resistant terylene silk and coated terylene thread interweave, non-coated flame-resistant terylene silk has soft, light characteristic, and coated terylene thread has stronger fire resistance and intensity; Its concrete production stage comprises:
1, covering filament warping becomes beam of a loom: be organized into beam of a loom by Sectional warping machines, for subsequent use; It is 108 ms/min that speed of beaming controls, and tension in Warping controls as 480N, and beaming speeds control is 35 ms/min, and beaming tension force controls as 450N.
2, beam of a loom denting: by beam of a loom denting on Reeding device good for warping, menopause tablet specification is 11X180X0.6mm model, and monofilament length is 382mm, and monofilament eye specification is 8X2.5X0.4.
3, loom is weaved: the mode that during intertexture, broadwise adopts non-coated flame-resistant terylene silk and covering filament to be alternately arranged, warp-wise all adopt covering filament.Notice in weaving process that parallel will use non-coated flame-resistant terylene silk and covering filament, then enter loom and weave.
Described non-coated flame-resistant terylene silk, fineness is at 100d, and fire-retardant levels necessitate reaches domestic B1 level, adopts and reaches domestic fire-retardant covering filament.
Non-coated terylene thread and covering filament alternately weft yarn mix that to arrange ratio be 10:2 (X represents non-coated terylene thread, and Y represents coated terylene thread), and ratio is 5.
4, shape: use associating tentering high-temperature forming machine, speeds control is at 25 ms/min, and temperature adopts eight joint baking oven heating, and temperature controls at 130 DEG C.
Embodiment 2
Take the method that non-coated flame-resistant terylene silk and coated terylene thread interweave, non-coated flame-resistant terylene silk has soft, light characteristic, and coated terylene thread has stronger fire resistance and intensity; Its concrete production stage comprises:
1, covering filament warping becomes beam of a loom: be organized into beam of a loom by Sectional warping machines, for subsequent use; It is 135 ms/min that speed of beaming controls, and tension in Warping controls as 410N, and beaming speeds control is 50 ms/min, and beaming tension force controls as 420N.
2, beam of a loom denting: by beam of a loom denting on Reeding device good for warping, menopause tablet specification is 11X180X0.6mm model, and monofilament length is 382mm, and monofilament eye specification is 8X2.5X0.4.
3, loom is weaved: the mode that during intertexture, broadwise adopts non-coated flame-resistant terylene silk and covering filament to be alternately arranged, warp-wise all adopt covering filament.Notice in weaving process that parallel will use non-coated flame-resistant terylene silk and covering filament, then enter loom and weave.
Described non-coated flame-resistant terylene silk, fineness is at 250d, and it is fire-retardant that fire-retardant levels necessitate reaches NF P92-507 France M1, adopts and reach the fire-retardant covering filament of French M1.
Non-coated terylene thread and covering filament alternately weft yarn mix that to arrange ratio be 20:10 (X represents non-coated terylene thread, and Y represents coated terylene thread), and ratio is 2.
4, shape: use associating tentering high-temperature forming machine, speeds control is at 45 ms/min, and temperature adopts eight joint baking oven heating, and temperature controls at 120 DEG C.
In this ratio range, ratio size determines the pliability of shading fabric, and more large more soft, the fire-retardant and intensity of ratio can reduce, but not obvious, and through our experiment, the fabric fire resistance be made into can reach following different rank:
1. domestic B1 level (GB/T 5455-1997 flame-retardant standard)
2.NFPA701-2010 U.S. flame-retardant standard
M1 is fire-retardant in 3.NF P92-507 France.
COLOR FASTNESS reaches 6-7 level (ISO 105 B02 testing standard), grammes per square metre 300g/m 2-350g/m 2, lighter than the covering filament shading fabric every square metre of same specification 100 grams-150 grams.Quality of air environment certification reaches the authentication requesting of U.S. GRENNGARD.

Claims (3)

1. an intertexture sun shading material, is characterized in that: take the method that non-coated flame-resistant terylene silk and coated terylene thread interweave, and non-coated flame-resistant terylene silk has soft, light characteristic, and coated terylene thread has stronger fire resistance and intensity; Its concrete production stage comprises:
A, covering filament warping become beam of a loom: be organized into beam of a loom by Sectional warping machines, for subsequent use; Speed of beaming controls as 100-150 m/min, and tension in Warping controls as 400N-500N, and beaming speeds control is 30-60 m/min, and beaming tension force controls as 400N-500N;
B, beam of a loom denting: by beam of a loom denting on Reeding device good for warping, menopause tablet specification is 11X180X0.6mm model, and monofilament length is 382mm, and monofilament eye specification is 8X2.5X0.4;
C, loom are weaved: the mode that during intertexture, broadwise adopts non-coated flame-resistant terylene silk and covering filament to be alternately arranged, warp-wise all adopt covering filament; Weaving process equator will use non-coated flame-resistant terylene silk and covering filament, then enters loom and weaves;
D, sizing: use associating tentering high-temperature forming machine, speeds control is at 20-50 m/min, and temperature adopts eight joint baking oven heating, and temperature controls at 100 DEG C-140 DEG C.
2. intertexture sun shading material according to claim 1, is characterized in that: non-coated flame-resistant terylene silk, and fineness, between 100-300d, adopts corresponding covering filament according to fire-retardant rank.
3. intertexture sun shading material according to claim 1, is characterized in that: non-coated terylene thread and covering filament alternately weft yarn mix that to arrange ratio be X:Y, and ratio is 1-5; X represents non-coated terylene thread, and Y represents coated terylene thread.
CN201410744535.XA 2014-12-09 2014-12-09 The one sun shading material that interweaves Active CN104404686B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110735214A (en) * 2019-11-22 2020-01-31 温多利遮阳材料(德州)股份有限公司 non-perforated and opaque polymer composite sun-shading fabric and preparation process thereof

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11235393A (en) * 1997-12-18 1999-08-31 Nippon Glassfiber Kogyo Kk Fire resisting screen
JP2004316067A (en) * 2001-02-20 2004-11-11 Hiraoka & Co Ltd Multilayered monofilament mesh sheet for printing
CN101343837A (en) * 2008-07-29 2009-01-14 邱晓健 Environmental protection fire-resistant screen cloth
KR20090120337A (en) * 2008-05-19 2009-11-24 웅진케미칼 주식회사 Fabric including low melting fiber
CN101994164A (en) * 2010-10-21 2011-03-30 台州东海塑料品制造有限公司 Production method of high strength and environmental-friendly textilene
CN201809589U (en) * 2010-08-21 2011-04-27 台州东海塑料品制造有限公司 Mesh fabric
CN102230251A (en) * 2011-06-13 2011-11-02 台州东海塑料品制造有限公司 Method for preparing TPE screen cloth
CN202099483U (en) * 2011-05-25 2012-01-04 宁波先锋新材料股份有限公司 Superfine PVC (polyvinyl chloride) covered yarn fabric
CN202989442U (en) * 2012-10-10 2013-06-12 飞佛特种纺织品(宁波)有限公司 Flame-retardant polyvinyl chloride (PVC) sunscreen fabric
CN203284562U (en) * 2013-05-21 2013-11-13 浙江富客莱化纤有限公司 Full-shading coating decoration cloth
CN203344433U (en) * 2013-06-26 2013-12-18 威尔克工业纺织(嘉兴)有限公司 Shading coated fabric

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11235393A (en) * 1997-12-18 1999-08-31 Nippon Glassfiber Kogyo Kk Fire resisting screen
JP2004316067A (en) * 2001-02-20 2004-11-11 Hiraoka & Co Ltd Multilayered monofilament mesh sheet for printing
KR20090120337A (en) * 2008-05-19 2009-11-24 웅진케미칼 주식회사 Fabric including low melting fiber
CN101343837A (en) * 2008-07-29 2009-01-14 邱晓健 Environmental protection fire-resistant screen cloth
CN201809589U (en) * 2010-08-21 2011-04-27 台州东海塑料品制造有限公司 Mesh fabric
CN101994164A (en) * 2010-10-21 2011-03-30 台州东海塑料品制造有限公司 Production method of high strength and environmental-friendly textilene
CN202099483U (en) * 2011-05-25 2012-01-04 宁波先锋新材料股份有限公司 Superfine PVC (polyvinyl chloride) covered yarn fabric
CN102230251A (en) * 2011-06-13 2011-11-02 台州东海塑料品制造有限公司 Method for preparing TPE screen cloth
CN202989442U (en) * 2012-10-10 2013-06-12 飞佛特种纺织品(宁波)有限公司 Flame-retardant polyvinyl chloride (PVC) sunscreen fabric
CN203284562U (en) * 2013-05-21 2013-11-13 浙江富客莱化纤有限公司 Full-shading coating decoration cloth
CN203344433U (en) * 2013-06-26 2013-12-18 威尔克工业纺织(嘉兴)有限公司 Shading coated fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110735214A (en) * 2019-11-22 2020-01-31 温多利遮阳材料(德州)股份有限公司 non-perforated and opaque polymer composite sun-shading fabric and preparation process thereof

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Address after: 253000 Shandong city in Dezhou Province Economic Development Zone, the first northbound Regent

Patentee after: Wenduoli shading material (Dezhou) Limited by Share Ltd

Address before: 3368 No. 253000 Shandong city in Dezhou Province Economic and Technological Development Zone Jinghua Road

Patentee before: Wenduoli shading technology (Dezhou) Co. Ltd.

CP03 Change of name, title or address