CN104404674A - 3D molding-based woven fabric system and weaving method thereof - Google Patents
3D molding-based woven fabric system and weaving method thereof Download PDFInfo
- Publication number
- CN104404674A CN104404674A CN201410469873.7A CN201410469873A CN104404674A CN 104404674 A CN104404674 A CN 104404674A CN 201410469873 A CN201410469873 A CN 201410469873A CN 104404674 A CN104404674 A CN 104404674A
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- CN
- China
- Prior art keywords
- woven fabric
- fabric
- knitting needle
- organization chart
- filament
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D25/00—Woven fabrics not otherwise provided for
- D03D25/005—Three-dimensional woven fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/03—Shape features
- D10B2403/033—Three dimensional fabric, e.g. forming or comprising cavities in or protrusions from the basic planar configuration, or deviations from the cylindrical shape as generally imposed by the fabric forming process
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The invention provides a 3D molding-based woven fabric system and a weaving method thereof. The weaving method is characterized in that a filament A and a filament B are extruded by a filament extruding device controlled by a single chip microprocessor through a route which is stipulated according to a program on a horizontal plane, the filaments are laminated in three layers along the height direction, a structure C with a weaving point which is formed by the filament A and the filament B is manufactured, the structure C is arranged in a washing trough D capable of dissolving the filament B so as to completely dissolve the filament B, and a fabric of a structure of the weaving point formed by a warp thread and a weft thread is obtained. The method can be used for weaving woven fabrics.
Description
Technical field
The invention belongs to textile technology field, relate to the production technology for weaving face fabric and ready-made clothes, particularly by using telecontrol equipment accurately to locate and according to certain track and wire squeeze, to reach the production technology of generation machine fabric.The present invention is applicable to chemical & blended fabric and produces.
Background technology
Current, woven fabric is produced and is generally had following problem in following process process:
(1) production machine fabric flow process is longer
At present, woven fabric production procedure comprises blowing, comb and parallel cotton fibers prior to spinning, drafting, rove, spun yarn, winder, in batches, warping, starching, pass, quilling, finally just weave, technological process is tediously long, need production equipment numerous, consumes time is very long, and workshop requires that floor space is large, production cost is high, and for above-mentioned reasons and cause factory management difficulty and production automation difficulty high.
(2) in fabric ready-made clothes process, waste is serious
At present, most of clothing is generally irregularly shaped, and general woven fabric shape is generally rectangle, therefore, fabric portion must be had can not to be utilized as leftover pieces and to be wasted.
(3) woven fabric parameter modification difficulty in production process, processes dumb
In woven fabric production process, woven fabric through close be determined by menopause tablet, heddle eyelet and reed, after being provided with before manufacture, can not revise, and filling density is by wefting insertion, beating frequency determines, in actual production process, also be difficult to revise aborning, therefore, the thread count of same woven fabric is fixing value.
(4) woven fabric finished form is single
In order to the production procedure that adaline fabric is comparatively complete, woven fabric shape is strip shape, and the single processing difficulties of fabric in ready-made clothes process that result in of finished form is serious with waste, too increases the workload of post-production cutting.
Summary of the invention
The object of the present invention is to provide a kind of novel woven fabric production method, be characterized in increasingly automated, electromechanical integration.
Adopt the novel woven of this method, comprise and move and the controlled novel knitting needle group fed intake by using motor and guide rail cooperation to carry out space, the fabric cleaning microscope carrier with discharge liquid and the Control System of Microcomputer of correspondence can be injected.
It is characterized in that feeding intake knitting needle can according to woven fabric parameter request, by method as described below, design feed intake knitting needle movement with feed intake, with production machine fabric.
In this mode of production, warp and the parallel bearing of trend of definition woven fabric are defined as warp direction, weft direction, and will be defined as floor height line perpendicular to warp direction and weft direction.
Propose a kind of labeling method to woven fabric, woven fabric is divided into 2 layers, show in different drawings in lower part with the upper part of woven fabric in intertwined point and woven fabric.For the production form the basis in later stage.
On floor height line direction, get mid point, be divided into two-layer by this woven fabric, be referred to as umbrella organisations and bottom layer tissue, what mark upper (lower) layer tissue is referred to as upper (lower) layer tissue figure.
To woven fabric, warp is labeled as X, parallel is labeled as Y, and marks successively in order respectively, as X1, X2, X3, Y1, Y2, Y3 etc.Corresponding above-mentioned mark, marks the corresponding warp of umbrella organisations and bottom layer tissue and parallel.Then all be divided into two parts for each warp (latitude) line, a part is marked at umbrella organisations figure, and another part is marked at bottom layer tissue figure.And be the dotted line represented by multiple line segment to the expression shape of every bar warp (latitude) line in the figure of upper strata, warp and parallel should orthogonal or near normal.By the line segment on every bar warp (latitude) line according to a definite sequence, (from top to bottom) sequence notation such as is from left to right such as X1 (1), X1 (2), X1 (3), X1 (4) etc.
Catch the point that graticule joining (interlacing point) is formed, obtain the middle layer figure.Marked with the line segment of the distance 1/2nd being no more than 2 close tissue by each point in the middle layer figure, this line segment should become miter angle with the line segment of correspondence position on lower-hierarchy figure.
Propose by using a kind of knitting needle group that feeds intake spatially can carrying out accurately movement, by spatially according to the three-layer weave figure generated according to target machine fabric organization chart secondary, corresponding three times respectively, the yarn of first time generation fabric the latter half, barrier material on second time production yarns interwoven point, the yarn of third time production fabric the first half, the knitting needle group that feeds intake is moved each time by the path of corresponding organization chart defined, simultaneously, knitting needle group accurately extrudes according to organization chart the melting silk material that organization chart indicates, produce the semi-finished product combined by different silk material, it is positioned over solubilized wherein a kind of material rinse bath in, to wherein dissolve by a kind of silk material, obtain finished product machine fabric.
The activity of fabric microscope carrier pressed close to by the knitting needle that feeds intake, and according to organization chart requirement, carries out space and move and feed intake.
Line map is made according to organization chart.
Represented with thick line by line segment in organization chart, the left end (upper end) of the line segment in the organization chart upper left corner is labeled as 1 place, according to from left to right, the two ends of nearest line segment are connected by order from top to bottom.Wherein one section of each line segment can only connect one end be not connected of an adjacent line segment recently, and it is represented by dashed line newly to add line segment.Last point be not connected is labeled as 2 places.
Specify to feed intake 1 setting in motion of knitting needle from organization chart, terminate at 2 places.
First specify with bottom layer tissue figure, the knitting needle A that feeds intake moves according to this track and extrudes the lower floor of silk material A forming machine fabric, afterwards, according to the track of figure the middle layer figure, the knitting needle B that feeds intake moves according to this track and extrudes the middle level of silk material B forming machine fabric, finally, shown in figure umbrella organisations figure, the knitting needle A that feeds intake moves according to this track and extrudes the upper strata of silk material A forming machine fabric, obtains semi-finished product.
Semi-finished product are positioned in groove D, and silk material B dissolves, and obtain woven fabric E.
The method is applicable to making:
(1) unsetting chemical fiber machine fabric, as triangle, circular, pentagon etc., and can according to the cloth requirement of last ready-made clothes, the woven fabric of direct production correspondingly-shaped.
(2) monolithic cloth weft density and warp density require different woven fabrics, directly produce corresponding woven fabric.
This method has following advantage:
(1) significantly shorten woven fabric production procedure, original multistep operation is tapered in four step flow processs in uniform machinery.Significantly reduce production cost.
(2) need production equipment significantly to reduce
(3) can automatic production machine fabric, lower labor strength, increase factory automation degree.
(4) cut the waste, in tradition clothing manufacturing process, because cloth is all rectangle, further cutting is needed to be shaped, part fabric is had to be wasted as leftover pieces, this production method according to clothing cutting requirement, can design corresponding organization chart, makes its requirement adaptive of woven fabric shape and Grain lines density and broadwise line density.Reduce leftover pieces, make full use of resource.
Fig. 1 is the three-axis moving frame diagram of 3D forming fabric system of the present invention.
Fig. 2 is the cleaning microscope carrier installation site schematic diagram of 3D forming fabric system of the present invention.
Fig. 3 is the fabric organization chart of 3D forming fabric system of the present invention.
Fig. 4 is the weave cross-section diagram of 3D forming fabric system of the present invention.
Fig. 5 is that the fabric levels of 3D forming fabric system of the present invention organizes schematic diagram.
[reference numeral explanation] 1. motor; 2. guide rail; 3. fabric cleaning microscope carrier; 5. warp; 6. parallel; 7. floor height line; 8. umbrella organisations; 9. lower-hierarchy; 10. heat molten type knitting needle group.
Claims (2)
1. be equivalent to a kind of Novel machine loom based on the woven fabric system that 3D is shaping, comprise and move and the controlled heat molten type knitting needle group (10) fed intake by using motor (1) and guide rail (2) cooperation to carry out space, fabric cleaning microscope carrier (3) with discharge liquid can be injected, and the Control System of Microcomputer of correspondence (4), warp (5) and parallel (6) bearing of trend of definition woven fabric are defined as warp direction, weft direction, and floor height line (7) will be defined as perpendicular to warp direction and weft direction, define a kind of labeling method to woven fabric, woven fabric is divided into two layers, umbrella organisations (8) is referred to as and woven fabric is referred to as lower-hierarchy (9) in lower part in the upper part of intertwined point with woven fabric, it is characterized in that heat molten type knitting needle group (10) can according to woven fabric parameter request, divide the three-layer weave generated for three times.
2., based on the woven fabric weaving method that 3D is shaping, it is characterized in that:
1) heat molten type knitting needle group (11) is passed through spatially according to the three-layer weave figure generated according to target machine fabric organization chart secondary, corresponding three times respectively, the yarn of first time generation fabric the latter half, barrier material on second time production yarns interwoven point, the yarn of third time production fabric the first half, the knitting needle group that feeds intake is moved each time by the path of corresponding organization chart defined, simultaneously, knitting needle group accurately extrudes according to organization chart the melting silk material that organization chart indicates, and produces the semi-finished product combined by different silk material.
2) semi-finished product are positioned in the rinse bath of solubilized wherein a kind of material, wherein a kind of silk material will dissolve, and obtain finished product machine fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469873.7A CN104404674A (en) | 2014-09-15 | 2014-09-15 | 3D molding-based woven fabric system and weaving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410469873.7A CN104404674A (en) | 2014-09-15 | 2014-09-15 | 3D molding-based woven fabric system and weaving method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104404674A true CN104404674A (en) | 2015-03-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410469873.7A Pending CN104404674A (en) | 2014-09-15 | 2014-09-15 | 3D molding-based woven fabric system and weaving method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104404674A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107788602A (en) * | 2016-08-31 | 2018-03-13 | 虞剑 | A kind of 3D printing garment production technique |
| CN108185559A (en) * | 2017-12-29 | 2018-06-22 | 广东伽懋智能织造股份有限公司 | A kind of 3D sweaters Method of printing |
| CN110588232A (en) * | 2019-09-23 | 2019-12-20 | 四川省丝绸科学研究院 | Sichuan brocade decorative picture fabric with vivid hairiness effect and design method thereof |
-
2014
- 2014-09-15 CN CN201410469873.7A patent/CN104404674A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107788602A (en) * | 2016-08-31 | 2018-03-13 | 虞剑 | A kind of 3D printing garment production technique |
| CN108185559A (en) * | 2017-12-29 | 2018-06-22 | 广东伽懋智能织造股份有限公司 | A kind of 3D sweaters Method of printing |
| CN110588232A (en) * | 2019-09-23 | 2019-12-20 | 四川省丝绸科学研究院 | Sichuan brocade decorative picture fabric with vivid hairiness effect and design method thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150311 |