Crystal silicon solar energy battery front side silver paste glass dust and preparation method thereof
Technical field
The invention belongs to solar cell material technical field, be specifically related to a kind of crystal silicon solar energy battery front side silver paste
With glass dust and preparation method thereof.
Background technology
The energy of shortage has had a strong impact on life and the development of restriction society of people.Abundant solar energy is important clear
The clean energy, is the energy that can freely utilize of inexhaustible, nexhaustible, pollution-free, cheap, the mankind.The first oil crisis
Afterwards, various countries competitively carry out cleaning and the applied researcies of regenerative resource, especially solar energy such as solar energy, water energy, wind energy
Applied research is the most extensive.
Solar energy does not has any nonstaining property as a kind of green energy resource to environment, and its source is simple, it suffices to say that
It is that it is inexhaustible in the existence time limit of the mankind.Solar energy is not only the disposable energy, or cleaning energy
Source, its aboundresources, generally exist, without transporting, also can freely use, the most important thing is environment is not had any pollution.Too
Sun also can have the advantage not available for other generation modes many because of the particularity of solar energy by battery: without geographical restrictions, no
Consume fuel, scale is changeable, motility is big, pollution-free, noiselessness, safe and reliable, the construction period is short, safeguard simply,
There is the probability of large-scale application.So a lot of experts go solar energy to exploitation as the alternative energy, it is desirable to too
Sun can be brought benefit to the mankind.Nowadays the solar energy used have greatly by solar cell conversion get.Because
Solaode has sensing to light, it is possible to the luminous energy being radiated at its surface is converted to electric energy.At present, in the effort of relevant expert
Under, solaode is own through having moved towards commercialization and industrialization.
Glass dust determines sintering peak temperature as high temperature viscous energy phase, its softening temperature.Glass dust is to silicon substrate and metal
The wettability of powder is the most helpful to the burn-back intensity of film layer, and good wettability is good, and the dry of film layer just connects intensity
Height, vice versa.The thermal coefficient of expansion of the low flame glass of electric slurry is a kind of match parameter, crosses senior general and causes crystalline silicon electricity
Pond sheet wing Qu Yanchong, typically requires the close of thermal coefficient of expansion and silicon substrate, the most identical.Thermal coefficient of expansion does not mates, and burns
The cell piece performance obtained after knot will have the biggest thermal stress, and cell piece has bigger thermal shock, big heat during operation
Stress is likely to result in battery leafing until losing efficacy.Glass generates liquid phase in sintering process as high temperature bond and moves
Move, can carry in this process and carry out migrating and moistening with coated metal granule, and then promote metallic particles sintering densification.
Charging used by the silver electrode silk screen printing of crystal silicon solar batteries front is with superfine high-purity argentum powder for main body filler, with a definite proportion
The collocation of the glass dust of example, organic carrier is formulated, and in the many factors affecting solar cell properties, glass dust is one
Crucial factor, it directly affects the electric property of solaode, especially affects its series resistance (Rs), and then have influence on
The photoelectric transformation efficiency of battery.Can be formed well with silicon chip this is because series resistance depends mainly on the size of front side silver paste
Ohmic contact, and glass dust play in Ohmic contact key effect.Up to the present, both at home and abroad to the applicable sun
The research of the glass dust of energy battery front side snow cover is the most less, and system not is with deep.
Summary of the invention
It is an object of the invention to provide a kind of crystal silicon solar energy battery front side silver paste glass dust and preparation method thereof, should
Glass dust has under low fusing point and glass transition temperature, high temperature molten state and silicon substrate and argentum powder is had good infiltration
Property, antireflection film layer can be penetrated form good Ohmic contact, be applied in solaode to significantly improve solar energy
The photoelectric transformation efficiency of battery.
To achieve these goals, the technological means that the present invention uses is:
A kind of crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: Semen Maydis forms sediment
10 ~ 20 parts of powder, aluminium sesquioxide 6 ~ 10 parts, asbestos wool 2 ~ 6 parts, lime paste 0.1 ~ 0.8 part, sodium naphthenate 0.1 ~ 0.5
Part, alkaline earth oxide 1.8 ~ 3.6 parts, zinc oxide 1 ~ 3 part, silicon dioxide 2 ~ 5 parts, 3 ~ 13 parts of carbonate, sulfate 8
~ 15 parts, 1 ~ 4 part of lead oxide.
Described alkaline earth oxide is beryllium oxide.
Described carbonate is potassium carbonate.
Described sulfate is magnesium sulfate.
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 12
~ 18 parts, aluminium sesquioxide 7 ~ 9 parts, asbestos wool 3 ~ 5 parts, lime paste 0.3 ~ 0.6 part, sodium naphthenate 0.2 ~ 0.4 part, alkaline earth
Metal-oxide 2 ~ 3 parts, zinc oxide 1 ~ 3 part, silicon dioxide 3 ~ 4 parts, 5 ~ 8 parts of carbonate, 10 ~ 12 parts of sulfate, oxidation
2 ~ 3 parts of lead.
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 16
Part, aluminium sesquioxide 8 parts, asbestos wool 4 parts, lime paste 0.5 part, sodium naphthenate 0.3 part, alkaline earth oxide 2.3 parts,
Zinc oxide 1.6 parts, silicon dioxide 3.5 parts, 6 parts of carbonate, 11 parts of sulfate, 2.5 parts of lead oxide.
The preparation method of described crystal silicon solar energy battery front side silver paste glass dust, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 320 ~ 380 DEG C, stirs 20 ~ 40h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 2 ~ 6h under the conditions of 300 ~ 340 DEG C, then heat up
To 1100 ~ 1350 DEG C, melted 1 ~ 3h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, sieve to obtain glass dust.
Step 1) is heated to 360 DEG C, stirs 30h.
In step 3), ball milling is wet ball grinding, and Ball-milling Time is 10 ~ 16h, and drum's speed of rotation is 350 ~ 450rpm, and ball milling is situated between
Matter and frit mass ratio are 0.5 ~ 1.8:1.
Step 3) is sieved into crossing 250 ~ 400 mesh sieves.
Beneficial effect: a kind of crystal silicon solar energy battery front side silver paste glass dust of present invention offer and preparation side thereof
Method, this glass dust has to be had good to silicon substrate and argentum powder under low fusing point and glass transition temperature, high temperature molten state
Wellability, antireflection film layer can be penetrated form good Ohmic contact, be applied in solaode can significantly improve too
The photoelectric transformation efficiency of sun energy battery.
Detailed description of the invention
Embodiment 1
A kind of crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: Semen Maydis forms sediment
10 parts of powder, aluminium sesquioxide 6 parts, asbestos wool 2 parts, lime paste 0.1 part, sodium naphthenate 0.1 part, beryllium oxide 1.8 parts, oxygen
Change 1 part of zinc, silicon dioxide 2 parts, potassium carbonate 3 parts, 8 parts of magnesium sulfate, 1 part of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 2
A kind of crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: Semen Maydis forms sediment
20 parts of powder, aluminium sesquioxide 10 parts, asbestos wool 6 parts, lime paste 0.8 part, sodium naphthenate 0.5 part, beryllium oxide 3.6 parts, oxygen
Change 3 parts of zinc, silicon dioxide 5 parts, potassium carbonate 13 parts, 15 parts of magnesium sulfate, 4 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 3
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 12
Part, aluminium sesquioxide 7 parts, asbestos wool 3 parts, lime paste 0.3 part, sodium naphthenate 0.2 part, beryllium oxide 2 parts, zinc oxide 1
Part, silicon dioxide 3 parts, potassium carbonate 5 parts, 10 parts of magnesium sulfate, 2 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 4
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 18
Part, aluminium sesquioxide 9 parts, asbestos wool 5 parts, lime paste 0.6 part, sodium naphthenate 0.4 part, beryllium oxide 3 parts, zinc oxide 3
Part, silicon dioxide 4 parts, potassium carbonate 8 parts, 12 parts of magnesium sulfate, 3 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 5
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 14
Part, aluminium sesquioxide 7.5 parts, asbestos wool 3.3 parts, lime paste 0.42 part, sodium naphthenate 0.28 part, beryllium oxide 2.3 parts, oxygen
Change 1.9 parts of zinc, silicon dioxide 3.6 parts, potassium carbonate 6.8 parts, 11 parts of magnesium sulfate, 2.4 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 6
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 16
Part, aluminium sesquioxide 8 parts, asbestos wool 4 parts, lime paste 0.5 part, sodium naphthenate 0.3 part, alkaline earth oxide 2.3 parts,
Zinc oxide 1.6 parts, silicon dioxide 3.5 parts, 6 parts of carbonate, 11 parts of sulfate, 2.5 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 7
Crystal silicon solar energy battery front side silver paste glass dust, component and each constituent mass number are as follows: corn starch 13
Part, aluminium sesquioxide 8.4 parts, asbestos wool 3.6 parts, lime paste 0.7 part, sodium naphthenate 0.4 part, alkaline earth oxide
2.9 parts, zinc oxide 2.2 parts, silicon dioxide 2.6 parts, 11 parts of carbonate, 11 parts of sulfate, 2 parts of lead oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth oxide, zinc oxide, silicon dioxide, carbonate, sulfate and lead oxide are pressed
Ratio mixes, and is placed in crucible, is heated to 360 DEG C, stirs 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under the conditions of 320 DEG C, then heat to 1200
DEG C, melted 2h, the most directly pours quenching in deionized water into, obtains frit;
3) by step 2) frit carry out ball milling, be dried, cross 300 mesh sieves obtain glass dust.Ball milling is wet ball grinding, ball milling
Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
The crystal silicon solar energy battery front side silver paste glass dust prepared in embodiment 1 ~ 7 is done DSC curve, obtains
Vitrification point;It is applied to the average conversion efficiency that monocrystaline silicon solar cell sheet obtains, the results are shown in Table 1.
Table 1:
|
Photoelectric transformation efficiency |
Glass transition temperature |
Embodiment 1 |
16.71% |
421 |
Embodiment 2 |
15.72% |
435 |
Embodiment 3 |
19.28% |
378 |
Embodiment 4 |
20.35% |
386 |
Embodiment 5 |
27.54% |
365 |
Embodiment 6 |
30.55% |
360 |
Embodiment 7 |
22.61% |
419 |