Summary of the invention
The object of this invention is to provide a kind of crystal silicon solar energy battery front side silver paste glass powder and preparation method thereof, this glass powder has good wetting property to silicon substrate and silver powder under having low fusing point and second-order transition temperature, high temperature molten state, can penetrate antireflection film layer forms good ohmic contact, is applied to the photoelectric transformation efficiency that can significantly improve solar cell in solar cell.
To achieve these goals, the technique means that the present invention adopts is:
A kind of crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 10 ~ 20 parts, aluminium sesquioxide 6 ~ 10 parts, asbestos wool 2 ~ 6 parts, lime putty 0.1 ~ 0.8 part, sodium napthionate 0.1 ~ 0.5 part, alkaline earth metal oxide 1.8 ~ 3.6 parts, 1 ~ 3 part, zinc oxide, silicon-dioxide 2 ~ 5 parts, 3 ~ 13 parts, carbonate, 8 ~ 15 parts, vitriol, 1 ~ 4 part, plumbous oxide.
Described alkaline earth metal oxide is beryllium oxide.
Described carbonate is salt of wormwood.
Described vitriol is magnesium sulfate.
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 12 ~ 18 parts, aluminium sesquioxide 7 ~ 9 parts, asbestos wool 3 ~ 5 parts, lime putty 0.3 ~ 0.6 part, sodium napthionate 0.2 ~ 0.4 part, alkaline earth metal oxide 2 ~ 3 parts, 1 ~ 3 part, zinc oxide, silicon-dioxide 3 ~ 4 parts, 5 ~ 8 parts, carbonate, 10 ~ 12 parts, vitriol, 2 ~ 3 parts, plumbous oxide.
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 16 parts, aluminium sesquioxide 8 parts, asbestos wool 4 parts, lime putty 0.5 part, sodium napthionate 0.3 part, alkaline earth metal oxide 2.3 parts, 1.6 parts, zinc oxide, silicon-dioxide 3.5 parts, 6 parts, carbonate, 11 parts, vitriol, 2.5 parts, plumbous oxide.
The preparation method of described crystal silicon solar energy battery front side silver paste glass powder, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 320 ~ 380 DEG C, stir 20 ~ 40h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 2 ~ 6h under 300 ~ 340 DEG C of conditions, be then warming up to 1100 ~ 1350 DEG C, melting 1 ~ 3h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carries out ball milling, drying, sieve to obtain glass powder.
Be heated to 360 DEG C in step 1), stir 30h.
In step 3), ball milling is wet ball grinding, and Ball-milling Time is 10 ~ 16h, and drum's speed of rotation is 350 ~ 450rpm, and ball-milling medium and frit mass ratio are 0.5 ~ 1.8:1.
Sieve in step 3) as crossing 250 ~ 400 mesh sieves.
Beneficial effect: a kind of crystal silicon solar energy battery front side silver paste glass powder provided by the invention and preparation method thereof, this glass powder has good wetting property to silicon substrate and silver powder under having low fusing point and second-order transition temperature, high temperature molten state, can penetrate antireflection film layer forms good ohmic contact, is applied to the photoelectric transformation efficiency that can significantly improve solar cell in solar cell.
Embodiment
Embodiment 1
A kind of crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 10 parts, aluminium sesquioxide 6 parts, asbestos wool 2 parts, lime putty 0.1 part, sodium napthionate 0.1 part, beryllium oxide 1.8 parts, 1 part, zinc oxide, silicon-dioxide 2 parts, 3 parts, salt of wormwood, 8 parts, magnesium sulfate, 1 part, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 2
A kind of crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 20 parts, aluminium sesquioxide 10 parts, asbestos wool 6 parts, lime putty 0.8 part, sodium napthionate 0.5 part, beryllium oxide 3.6 parts, 3 parts, zinc oxide, silicon-dioxide 5 parts, 13 parts, salt of wormwood, 15 parts, magnesium sulfate, 4 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 3
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 12 parts, aluminium sesquioxide 7 parts, asbestos wool 3 parts, lime putty 0.3 part, sodium napthionate 0.2 part, beryllium oxide 2 parts, 1 part, zinc oxide, silicon-dioxide 3 parts, 5 parts, salt of wormwood, 10 parts, magnesium sulfate, 2 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 4
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 18 parts, aluminium sesquioxide 9 parts, asbestos wool 5 parts, lime putty 0.6 part, sodium napthionate 0.4 part, beryllium oxide 3 parts, 3 parts, zinc oxide, silicon-dioxide 4 parts, 8 parts, salt of wormwood, 12 parts, magnesium sulfate, 3 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 5
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 14 parts, aluminium sesquioxide 7.5 parts, asbestos wool 3.3 parts, lime putty 0.42 part, sodium napthionate 0.28 part, beryllium oxide 2.3 parts, 1.9 parts, zinc oxide, silicon-dioxide 3.6 parts, 6.8 parts, salt of wormwood, 11 parts, magnesium sulfate, 2.4 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 6
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 16 parts, aluminium sesquioxide 8 parts, asbestos wool 4 parts, lime putty 0.5 part, sodium napthionate 0.3 part, alkaline earth metal oxide 2.3 parts, 1.6 parts, zinc oxide, silicon-dioxide 3.5 parts, 6 parts, carbonate, 11 parts, vitriol, 2.5 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
Embodiment 7
Crystal silicon solar energy battery front side silver paste glass powder, component and each constituent mass number as follows: W-Gum 13 parts, aluminium sesquioxide 8.4 parts, asbestos wool 3.6 parts, lime putty 0.7 part, sodium napthionate 0.4 part, alkaline earth metal oxide 2.9 parts, 2.2 parts, zinc oxide, silicon-dioxide 2.6 parts, 11 parts, carbonate, 11 parts, vitriol, 2 parts, plumbous oxide.
Preparation method, comprises the steps:
1) aluminium sesquioxide, alkaline earth metal oxide, zinc oxide, silicon-dioxide, carbonate, vitriol and plumbous oxide are mixed in proportion, are placed in crucible, be heated to 360 DEG C, stir 30h;
2) leftover materials are added in proportion in step 1) crucible, be incubated 4h under 320 DEG C of conditions, be then warming up to 1200 DEG C, melting 2h, then directly pour quenching in deionized water into, obtain frit;
3) by step 2) frit carry out ball milling, drying, cross 300 mesh sieves obtain glass powder.Ball milling is wet ball grinding, and Ball-milling Time is 12h, and drum's speed of rotation is 380rpm, and ball-milling medium and frit mass ratio are 1.2:1.
The crystal silicon solar energy battery front side silver paste glass powder prepared in embodiment 1 ~ 7 is done DSC curve, obtains second-order transition temperature; Be applied to the average efficiency of conversion that monocrystaline silicon solar cell sheet obtains, the results are shown in Table 1.
Table 1:
|
Photoelectric transformation efficiency |
Second-order transition temperature |
Embodiment 1 |
16.71% |
421 |
Embodiment 2 |
15.72% |
435 |
Embodiment 3 |
19.28% |
378 |
Embodiment 4 |
20.35% |
386 |
Embodiment 5 |
27.54% |
365 |
Embodiment 6 |
30.55% |
360 |
Embodiment 7 |
22.61% |
419 |