Background technology
The premium properties such as carbon fibre composite has that high-modulus, quality are less than aluminium, intensity is greater than iron and steel, corrosion-resistant, endurance, the fields such as the Aero-Space of military and civilian, automobile, machinery, chemical industry are widely used in, as structure, the functional material of Hi-Tech equipment.In the military equipments such as rocket, satellite, opportunity of combat and civilian large aircraft, wind power plant, nuclear power generating equipment, high-end auto parts etc., there is consequence.The application of carbon fibre composite parts, makes the structural strength of equipment and life-span obviously promote, and reduces weight, also play very important effect to energy-saving and emission-reduction.
The machining mode mainly drilling processing of carbon fibre composite part, in cutting process, due to its material behavior, the form removing material has obviously different from metal cutting process.The form of the material mainly chip that metal cutting is removed, and carbon fibre composite part cuts the form that the material removed is powder.There are some researches show, in metal cutting process except producing chip, also can produce dispersing of dust particle, there is very large pollution to surrounding devices and environment, the health for operator constitutes threat.And carbon fibre composite part cutting removal material is all powder morphology, and quality is light, is more prone to disperse and stick to lathe and other body surfaces, thus produces larger threat to surrounding devices, environment and operator's health; Carbon fibre composite part processing lathe is generally top grade, high speed and high-precision machining center, the micron-sized dust granules produced, machine tool chief axis and lathe inner body binding site can be entered, in machine tool high speed running, the destructive effects of grinding can be played between the components, affect precision and the service life of lathe; Carbon fiber powder is deposited in around machining area always, can enter the cutting zone between cutter and surface to be machined, due to abrasive action, can reduce the machining accuracy of part, increases surface roughness, reduces cutter life.And current most of lathe dust arrester used just plays the filtration of purification lathe inner air, be generally general dust arrester, can not collect the removal material of carbon fibre composite, the problem thus the dust that can not solve in carbon fibre composite drilling process disperses.Therefore the process of the collection and dust of removing material in carbon fibre composite part drilling process is had great importance.
Summary of the invention
The object of the invention is, for the powder of solution carbon fibre composite drilling generation is to the problem of the damaging influence that workpiece quality, environment, machine tool and operator produce, proposes a kind of carbon fibre composite drilling process and remove material collection and dust pelletizing system.
The present invention is for solving the problem, and the technical scheme taked is:
Carbon fibre composite drilling process removes material collection and dust pelletizing system, and it comprises the scalable dust collect plant of direction of feed, inlet manifold, removal material collection and dust arrester, turbofan blower fan apparatus and multiple self-locking opening pin; Described removal material collection and the collection of dust arrester and dedusting shell one end are blind end, the other end is opening end; The two ends of the blower housing of described turbofan blower fan apparatus are opening end; The air inlet of described inlet manifold is connected with the main shaft branch sleeve sidewall of the scalable dust collect plant of described direction of feed and communicates with main shaft branch sleeve inner chamber, the gas outlet of inlet manifold and the collection of removing material collection and dust arrester be connected with dedusting closed termination of outer cover and with remove material collection and communicate with dedusting shell inner cavity with the collection of dust arrester; Remove material collection and the collection of dust arrester and blower housing one opening end of dedusting shell opening end and turbofan blower fan apparatus to connect and arrange; Remove material collection to be connected by multiple self-locking opening pin with the blower housing of turbofan blower fan apparatus with dedusting shell with the collection of dust arrester.
The present invention has following beneficial effect relative to prior art: the present invention can be real-time by the mist of the powder of cutting zone and air sucks and collect and dust arrester, powder will be stored in collection with the dirt bag of dust arrester, and by dirt bag and screen pack, air is purified, thus play the effect of dedusting.Object is the powder and extraneous contact of avoiding carbon fibre composite drilling to produce, directly collect the powder of generation and the dust filtered air from cutting link by this device, avoid the damaging influence that workpiece quality, environment, machine tool and operator are produced.
Accompanying drawing explanation
Fig. 1 is that carbon fibre composite drilling process of the present invention removes material collection and dust pelletizing system front view;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is that carbon fibre composite drilling process of the present invention removes material collection and dust pelletizing system graphics; Fig. 4 is the scalable dust collect plant top view of direction of feed;
Fig. 5 is the B-B sectional view of Fig. 4;
Fig. 6 is the scalable dust collect plant front view of direction of feed;
Fig. 7 is self-locking opening pin front view;
Fig. 8 is the C-C sectional view of Fig. 7;
Fig. 9 is Fig. 7 left view.
Parts title in figure and label as follows:
The scalable dust collect plant 1 of direction of feed, main shaft branch sleeve 1-1, extension sleeve 1-2, extensible link mechanism 1-3, bush connecting rod 1-4, spring 1-5, clamp nut 1-6, connect lug one 1-7, shoulder 1-8, air inlet hairbrush 1-9, inlet manifold 2, remove material collection and dust arrester 3, collect and dedusting shell 3-1, dirt bag hatchcover 3-2, dirt bag 3-3, screen pack 3-4, housing 3-5, batten 3-6, annulus 3-7, connect lug two 3-8, self-locking opening pin 4, Rotary-table 4-1, small-diameter circular cylinder 4-2, large diameter cylinder 4-3, cross open 4-4, turbofan blower fan apparatus 5, blower housing 5-1, motor 5-2, key 5-3, turbofan 5-4, locking nut 5-5, connect lug three 5-6, plectane 5-7, spoke 5-8.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Fig. 1 ~ Fig. 9, carbon fibre composite drilling process removes material collection and dust pelletizing system, and it comprises the scalable dust collect plant of direction of feed 1, inlet manifold 2, removes material collection and dust arrester 3, turbofan blower fan apparatus 5 and multiple self-locking opening pin 4; Described removal material collection and the collection of dust arrester 3 and dedusting shell 3-1 one end are blind end, the other end is opening end; The two ends of the blower housing 5-1 of described turbofan blower fan apparatus 5 are opening end; The air inlet of described inlet manifold 2 is connected with the main shaft branch sleeve 1-1 sidewall of the scalable dust collect plant 1 of described direction of feed and communicates with main shaft branch sleeve 1-1 inner chamber, the gas outlet of inlet manifold 2 and the collection of removing material collection and dust arrester 3 be connected with dedusting shell 3-1 blind end and with remove material collection and communicate with dedusting shell 3-1 inner chamber with the collection of dust arrester 3; Remove material collection and the collection of dust arrester 3 and blower housing 5-1 mono-opening end of dedusting shell 3-1 opening end and turbofan blower fan apparatus 5 to connect and arrange; Remove material collection to be connected by multiple self-locking opening pin 4 with the blower housing 5-1 of turbofan blower fan apparatus 5 with dedusting shell 3-1 with the collection of dust arrester 3.The quantity of self-locking opening pin 4 is selected as required.
Be that, as shown in Fig. 1 ~ Fig. 6, the scalable dust collect plant of described direction of feed 1 comprises main shaft branch sleeve 1-1, extension sleeve 1-2 and multiple extensible link mechanism 1-3 further; Described main shaft branch sleeve 1-1 one end and lathe headstock are connected and fixed, and described extension sleeve 1-2 one end to be inserted in main shaft branch sleeve 1-1 and coaxial and be slidably matched with main shaft branch sleeve 1-1; Described multiple extensible link mechanism 1-3 are arranged on the lateral wall of main shaft branch sleeve 1-1 and extension sleeve 1-2 along the telescopic direction of extension sleeve 1-2.
Be preferably, multiple extensible link mechanism 1-3, along the uniform setting of outer circumference surface of main shaft branch sleeve 1-1 and extension sleeve 1-2, makes extension sleeve 1-2 can realize stable contraction.The quantity of extensible link mechanism 1-3 is determined as required.
Be that, as shown in Fig. 3, Fig. 5, Fig. 6, each described extensible link mechanism 1-3 includes bush connecting rod 1-4, a spring 1-5 and two clamp nut 1-6 further; Described main shaft branch sleeve 1-1 outer circumference surface and extension sleeve 1-2 outer circumference surface are laid with multiple connection lug one 1-7 respectively, and each described connection lug one 1-7 is equipped with through hole; Multiple connection lug one 1-7 being arranged on main shaft branch sleeve 1-1 outer circumference surface is arranged with the multiple lug one 1-7 one_to_one corresponding that are connected being arranged on extension sleeve 1-2 outer circumference surface; The two ends of described bush connecting rod 1-4 sidewall are equipped with external screw thread, bush connecting rod 1-4 sidewall is provided with two shoulder 1-8, and described two shoulder 1-8 are arranged between connection lug one 1-7 of main shaft branch sleeve 1-1 and connection lug one 1-7 of extension sleeve 1-2; Bush connecting rod 1-4 penetrates in the through hole of connection lug one 1-7 of main shaft branch sleeve 1-1 and extension sleeve 1-2, and bush connecting rod 1-4 two ends are arranged on connection lug one 1-7 outside, and bush connecting rod 1-4 two ends are each to spin with a clamp nut 1-6; A spring 1-5 is provided with between connection lug one 1-7 of a shoulder 1-8 to main shaft branch sleeve 1-1 adjacent with connection lug one 1-7 of main shaft branch sleeve 1-1 in two shoulder 1-8 of bush connecting rod 1-4, and described spring 1-5 is set on bush connecting rod 1-4, a shoulder 1-8 remaining in two shoulder 1-8 of bush connecting rod 1-4 is resisted against on connection lug one 1-7 of extension sleeve 1-2.
Be that, as shown in Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the scalable dust collect plant 1 of described direction of feed also comprises air inlet hairbrush 1-9 further; Described air inlet hairbrush 1-9 is fixed on the other port of extension sleeve 1-2, and the brush of air inlet hairbrush 1-9 is placed in extension sleeve 1-2 outside.
Namely the brush of air inlet hairbrush 1-9 is between extension sleeve 1-2 and workpiece made of carbon fiber composite surface, the hard parts of the scalable dust collect plant 1 of direction of feed is avoided to contact with surface of the work, thus avoid rubbing and the damage to surface of the work during vibration, and the main purpose of design air inlet hairbrush 1-9 is for carbon fibre composite drilling process removal material collection and dust pelletizing system provide air intake vent, air can enter the scalable dust collect plant 1 of direction of feed by air inlet hairbrush 1-9, thus makes whole system form air circulation.
Be preferably, as shown in Figure 1, Figure 3, the air inlet of described inlet manifold 2 adopts two inlet structure, and described two air inlets are symmetrical arranged relative to the center line of the gas outlet of inlet manifold 2.Object is by removal material powder and dust 360 ° of suctions without dead angle.
Be that, as shown in Fig. 1 ~ Fig. 3, described removal material collection and dust arrester 3 comprise to be collected and dedusting shell 3-1, dirt bag 3-3 and screen pack 3-4 further; Described collection and dedusting shell 3-1 comprise housing 3-5, hollowed-out board and dirt bag hatchcover 3-2; Described housing 3-5 one end and dirt bag hatchcover 3-2 removably connect to form and collect and the blind end of dedusting shell; Hollowed-out board is provided with near opening end in housing 3-5, described hollowed-out board comprises an annulus 3-7 and Duo Gen batten 3-6, many described batten 3-6 are arranged along annulus 3-7 radial direction, many batten 3-6 two ends are fixedly connected with annulus 3-7 outer circumference surface and housing 3-5 inner peripheral surface respectively, annulus 3-7 and housing 3-5 is coaxially arranged, and described dirt bag 3-3 is arranged in housing 3-5; Described screen pack 3-4 is arranged on the opening end in housing 3-5; The outer circumference surface of housing 3-5 is positioned at housing 3-5 opening end and is laid with multiple connection lug two 3-8, and each described connection lug two 3-8 is equipped with the connecting hole one for penetrating self-locking opening pin 4.The quantity of batten 3-6 is determined as required, is preferably, and many batten 3-6 are along the uniform setting of outer circumference surface of annulus 3-7.
Dirt bag hatchcover 3-2 can open, for installing and change dirt bag 3-3; The removal material powder that dirt bag 3-3 produces for collecting carbon fibre composite process, and play the effect of filtered air.Air after dirt bag 3-3 filters enters screen pack 3-4 through hollowed-out board, and passes through the filtration again of screen pack 3-4, thoroughly purifies air, avoids secondary pollution.
Be that, as shown in Fig. 1 ~ Fig. 3, described turbofan blower fan apparatus 5 comprises blower housing 5-1, motor 5-2, key 5-3, turbofan 5-4, locking nut 5-5 and spoke slat further, described turbofan 5-4 and motor 5-2 is arranged in blower housing 5-1, turbofan 5-4 is fixed on motor 5-2 axle by key 5-3 and clamp nut 5-5, another opening end in blower housing 5-1 is provided with spoke slat, described spoke slat comprises a plectane 5-7 and many spoke 5-8, many described spoke 5-8 are arranged along plectane 5-7 radial direction, many spoke 5-8 two ends are fixedly connected with plectane 5-7 outer circumference surface and blower housing 5-1 inner peripheral surface respectively, plectane 5-7 and blower housing 5-1 is coaxially arranged, plectane 5-7 is provided with groove, described motor 5-2 is fixed in the groove of plectane 5-7, motor 5-2 can be made so fixing firm, the outer circumference surface of blower housing 5-1 is positioned at blower housing 5-1 opening end and is laid with multiple connection lug three 5-6, and each described connection lug three 5-6 is equipped with the connecting hole two for penetrating self-locking opening pin 4.The quantity of spoke 5-8 is determined as required, is preferably, and many spoke 5-8 are along the uniform setting of outer circumference surface of plectane 5-7.
Turbofan blower fan apparatus 5 is power sections that carbon fibre composite drilling process removes material collection and dust arrester, turbofan 5-4 can with the condition of other fan same volumes and equal-wattage under export larger wind-force, improve the usefulness of turbofan blower fan apparatus 5.
Be preferably, as shown in Fig. 1 ~ Fig. 3 and Fig. 7 ~ Fig. 9, described self-locking opening pin 4 is by coaxial and set gradually and be made as Rotary-table 4-1, the small-diameter circular cylinder 4-2 of one and large diameter cylinder 4-3 is formed, the larger diameter end of described Rotary-table 4-1 connects with small-diameter circular cylinder 4-2, the middle part of the outer face of Rotary-table 4-1 is processed with cross open 4-4, and the afterbody of described cross open 4-4 is arranged near large diameter cylinder 4-3 side.
Self-locking opening pin 4 removes material collection and dust arrester 3 and turbofan blower fan apparatus 5 for connecting, and realizes self-locking, easy disassembly.
the course of work of the present invention is:the main shaft branch sleeve 1-1 of the scalable dust collect plant 1 of direction of feed is fixedly connected with lathe headstock, air inlet hairbrush 1-9 and workpiece made of carbon fiber composite surface contact.In workpiece drilling process, connect the power supply of turbofan blower fan apparatus 5, thus provide the power of abundance for removing material collection with the flowing of air in dust pelletizing system.Air enters the scalable dust collect plant 1 of direction of feed by air inlet hairbrush 1-9 and removes material powder, mix dust, through inlet manifold 2, mist is inhaled in the dirt bag 3-3 removing material collection and dust arrester 3, dirt bag 3-3 collects and removes material powder, dust, and play preliminary effect of filtering, then gas is through the filtration again of filter screen 3-4, and the air that final formation is clean is also discharged.