CN104384724B - A kind of laser cutting device and its cutting method for cutting lug - Google Patents
A kind of laser cutting device and its cutting method for cutting lug Download PDFInfo
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- CN104384724B CN104384724B CN201410655663.7A CN201410655663A CN104384724B CN 104384724 B CN104384724 B CN 104384724B CN 201410655663 A CN201410655663 A CN 201410655663A CN 104384724 B CN104384724 B CN 104384724B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 126
- 238000003698 laser cutting Methods 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims description 14
- 238000001179 sorption measurement Methods 0.000 claims abstract description 116
- 230000007246 mechanism Effects 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 239000000428 dust Substances 0.000 claims description 65
- 230000001105 regulatory effect Effects 0.000 claims description 35
- 239000002245 particle Substances 0.000 claims description 16
- 239000012535 impurity Substances 0.000 claims description 14
- 239000012717 electrostatic precipitator Substances 0.000 claims description 10
- 230000008602 contraction Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/16—Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Optics & Photonics (AREA)
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Abstract
本发明公开一种切割极耳的激光切割设备,包括:吸附切割机构、放料机构以及收料机构;吸附切割机构包括:切割平台,在切割平台上设有龙门架,在龙门架上设有滑动的激光切割装置,激光切割装置设置有激光头和激光振镜;在切割平台底部设有与激光切割装置位置相对应的吸附装置,吸附装置设置有真空腔和抽真空装置;抽真空装置与真空腔连接,用于使真空腔内部产生负压;真空腔设置有吸附孔,用于真空腔内部的负压通过吸附孔使电池极片被吸附在吸附装置上。这样能够实现切割极耳速度快,质量好,从而提升工作效率。
The invention discloses a laser cutting device for cutting tabs, comprising: an adsorption cutting mechanism, a material discharging mechanism and a material receiving mechanism; A sliding laser cutting device, the laser cutting device is provided with a laser head and a laser vibrating mirror; an adsorption device corresponding to the position of the laser cutting device is provided at the bottom of the cutting platform, and the adsorption device is provided with a vacuum chamber and a vacuum device; the vacuum device and The vacuum chamber is connected to generate negative pressure inside the vacuum chamber; the vacuum chamber is provided with adsorption holes, which are used for the negative pressure inside the vacuum chamber to make the battery pole pieces be adsorbed on the adsorption device through the adsorption holes. In this way, fast cutting speed and good quality of the lug can be achieved, thereby improving work efficiency.
Description
技术领域technical field
本发明涉及电池领域,尤其涉及一种切割极耳的激光切割设备及其切割方法。The invention relates to the field of batteries, in particular to a laser cutting device for cutting tabs and a cutting method thereof.
背景技术Background technique
目前锂电池或铅酸电池中最重要的部件是极板,极板的质量直接影响电池的性能和使用周期,极板是通过切割或冲压的方式把整块的极板切分成小块。最原始的方法是采用人工切割,人工把极板叠置固定用锯片进行切割。这种方法切割效率低,切割质量无法保证,而且人工操作有一定的安全隐患。当然目前还采用模具冲切成型的方式,这种方式相比人工切割提高了工作效率,但是模具冲切容易造成毛刺大对电池的安全性有很大的隐患,另外在使用过程中,随着模具的损耗,极板品质的一致性无法保证,容易产生不合格物料,给企业造成损失。At present, the most important part of lithium battery or lead-acid battery is the polar plate. The quality of the polar plate directly affects the performance and service life of the battery. The polar plate is cut into small pieces by cutting or stamping. The most primitive method is to adopt manual cutting, manually stack and fix the pole plates and cut them with a saw blade. The cutting efficiency of this method is low, the cutting quality cannot be guaranteed, and manual operation has certain potential safety hazards. Of course, die punching is still used at present. Compared with manual cutting, this method improves work efficiency, but die punching is easy to cause large burrs, which poses a great hidden danger to the safety of the battery. With the loss of the mold, the consistency of the plate quality cannot be guaranteed, and unqualified materials are likely to be produced, causing losses to the enterprise.
发明内容Contents of the invention
为了克服上述现有技术中的不足,本发明的目的在于,提供一种切割极耳的激光切割设备,能够实现切割极耳速度快,质量好,从而提升工作效率。In order to overcome the deficiencies in the above-mentioned prior art, the purpose of the present invention is to provide a laser cutting device for cutting tabs, which can achieve fast cutting speed and good quality of tabs, thereby improving work efficiency.
为达此目的,本发明提供一种切割极耳的激光切割设备,包括:吸附切割机构,与所述吸附切割机构一端连接,用于将电池极片输送给所述吸附切割机构切割的放料机构以及与所述吸附切割机构另一端连接,用于回收切割后的电池极片的收料机构;To achieve this purpose, the present invention provides a laser cutting device for cutting tabs, including: an adsorption cutting mechanism connected to one end of the adsorption cutting mechanism, used to transport the battery pole piece to the discharge material cut by the adsorption cutting mechanism mechanism and the receiving mechanism connected to the other end of the adsorption cutting mechanism for recovering the cut battery pole pieces;
所述吸附切割机构包括:切割平台,在所述切割平台上设有龙门架,在所述龙门架上设有滑动的激光切割装置,激光切割装置设置有激光头和激光振镜;The adsorption cutting mechanism includes: a cutting platform, on which a gantry frame is arranged, on which a sliding laser cutting device is arranged, and the laser cutting device is provided with a laser head and a laser vibrating mirror;
在所述切割平台底部设有与所述激光切割装置位置相对应的吸附装置,所述吸附装置设置有真空腔和抽真空装置;所述抽真空装置与所述真空腔连接,用于使所述真空腔内部产生负压;所述真空腔设置有吸附孔,用于所述真空腔内部的负压通过所述吸附孔使电池极片被吸附在所述吸附装置上。An adsorption device corresponding to the position of the laser cutting device is provided at the bottom of the cutting platform, and the adsorption device is provided with a vacuum chamber and a vacuum device; the vacuum device is connected with the vacuum chamber for making the laser cutting device Negative pressure is generated inside the vacuum chamber; the vacuum chamber is provided with adsorption holes, and the negative pressure inside the vacuum chamber is used to make the battery pole pieces be adsorbed on the adsorption device through the adsorption holes.
优选地,所述放料机构包括:用于放置电池极片的放料平台,在所述放料平台的底部设置有用于使电池极片平整,并能调节电池极片拉伸张力的放料张力调节装置,在所述放料平台端部设置有放料卷筒,在所述放料卷筒下端设置有调节所述放料卷筒放料速度的放料调速装置。Preferably, the discharge mechanism includes: a discharge platform for placing battery pole pieces, and a discharge material for leveling the battery pole pieces and adjusting the stretching tension of the battery pole pieces is provided at the bottom of the discharge platform. The tension adjusting device is provided with a discharge reel at the end of the discharge platform, and a discharge speed regulating device for adjusting the discharge speed of the discharge reel is provided at the lower end of the discharge reel.
优选地,所述放料张力调节装置包括:放料滚筒、放料连接架、放料气缸以及放料电位器;Preferably, the discharge tension adjusting device includes: a discharge drum, a discharge connection frame, a discharge cylinder and a discharge potentiometer;
所述放料滚筒用于使电池极片穿过,向电池极片施加拉伸力;The discharge roller is used to pass the battery pole piece and apply tensile force to the battery pole piece;
所述放料滚筒通过所述放料连接架与所述放料气缸连接,用于通过所述放料气缸的伸缩调节所述放料滚筒的拉伸力;所述放料电位器设置在所述放料连接架上,用于通过感应所述放料连接架的摆动角度来调节所述放料气缸的伸缩量。The discharge drum is connected to the discharge cylinder through the discharge connection frame, and is used to adjust the tensile force of the discharge drum through the expansion and contraction of the discharge cylinder; the discharge potentiometer is set on the The discharge connecting frame is used to adjust the stretching amount of the discharging cylinder by sensing the swing angle of the discharging connecting frame.
优选地,所述放料机构还包括:颜色纠偏装置;Preferably, the discharging mechanism further includes: a color deviation correction device;
所述颜色纠偏装置设置在所述放料平台上,用于通过识别电池极片的极耳与极板之间颜色差,防止所述放料机构放料跑偏。The color deviation correction device is arranged on the discharge platform, and is used to prevent the discharge mechanism from deviation by identifying the color difference between the tab of the battery pole piece and the pole plate.
优选地,所述收料机构包括:用于接收切割完成电池极片的收料平台,在所述收料平台的底部设置有用于使电池极片平整,并能调节电池极片拉伸张力的收料张力调节装置,在所述收料平台端部设置有用于回收并卷制切割后电池极片的收料卷筒,在所述收料卷筒下端设置有调节所述收料卷筒收料速度的收料调速装置。Preferably, the receiving mechanism includes: a receiving platform for receiving cut and completed battery pole pieces, at the bottom of the receiving platform, there is a device for leveling the battery pole pieces and adjusting the stretching tension of the battery pole pieces. Rewinding tension adjustment device, a reel for retrieving and winding the cut battery pole pieces is provided at the end of the rewinding platform, and a reel for adjusting the rewinding of the rewinding reel is provided at the lower end of the rewinding reel. Feeding speed regulating device for feeding speed.
优选地,所述收料机构还包括:设置在所述收料平台上的静电除尘装置;Preferably, the receiving mechanism further includes: an electrostatic precipitator arranged on the receiving platform;
所述静电除尘装置设置有:分别贴覆在电池极片上下表面的上表面胶类滚轮和下表面胶类滚轮,以及分别与所述上表面胶类滚轮和所述下表面胶类滚轮相连接的粘性滚筒胶纸。The electrostatic precipitator is provided with: the upper surface rubber roller and the lower surface rubber roller respectively attached to the upper and lower surfaces of the battery pole piece, and respectively connected with the upper surface rubber roller and the lower surface rubber roller Adhesive Roller Tape.
优选地,包括:两个所述激光切割装置以及分别与两个所述激光切割装置位置相对应的所述吸附装置;两个所述吸附装置采用两根滑动轴连接,两根所述滑动轴的两个端部分别设有支座;在所述吸附装置上还设置有锁定装置,所述锁定装置用于锁定所述吸附装置,防止所述吸附装置在所述滑动轴上滑动。Preferably, it includes: two laser cutting devices and the adsorption devices respectively corresponding to the positions of the two laser cutting devices; the two adsorption devices are connected by two sliding shafts, and the two sliding shafts The two ends of each are respectively provided with supports; a locking device is also provided on the adsorption device, and the locking device is used to lock the adsorption device to prevent the adsorption device from sliding on the sliding shaft.
优选地,所述切割平台上设有用于拉制电池极片的拉料电机,与所述拉料电机连接的测速调速装置;Preferably, the cutting platform is provided with a pulling motor for pulling battery pole pieces, and a speed measuring and speed regulating device connected with the pulling motor;
所述测速调速装置用于检测并调节所述切割平台上电池极片的运行速度。The speed measuring and speed regulating device is used to detect and adjust the running speed of the battery pole pieces on the cutting platform.
优选地,所述吸附切割机构还包括:吸尘装置;Preferably, the suction cutting mechanism further includes: a dust suction device;
所述吸尘装置与所述激光切割装置连接,且贴近于所述切割平台上电池极片的上表面,用于使所述吸尘装置与所述激光切割装置同步运动,并吸附所述电池极片上表面的粉尘或颗粒物;The dust suction device is connected to the laser cutting device and is close to the upper surface of the battery pole piece on the cutting platform, and is used to make the dust suction device move synchronously with the laser cutting device and absorb the battery Dust or particles on the upper surface of the pole piece;
所述吸尘装置设置有吸尘盒,吸尘管以及吸尘器;The dust collection device is provided with a dust collection box, a suction pipe and a vacuum cleaner;
所述吸尘盒通过所述吸尘管与所述吸尘器连接;The dust collection box is connected to the vacuum cleaner through the suction pipe;
所述吸尘盒设置有吸尘口,所述吸尘口贴近于所述电池极片的上表面。The dust suction box is provided with a dust suction port, and the dust suction port is close to the upper surface of the battery pole piece.
一种激光切割设备切割极耳的方法,包括:A method for cutting tabs with laser cutting equipment, comprising:
步骤一:人工将电池极片放置到激光切割设备上;Step 1: Manually place the battery pole pieces on the laser cutting equipment;
步骤二:设定切割图形,设置切割参数;Step 2: Set cutting graphics and set cutting parameters;
步骤三:启动激光切割设备;Step 3: Start the laser cutting equipment;
步骤四:吸附装置、吸尘装置、静电除尘装置运行,吸附电池极片上的杂质或颗粒物;Step 4: The adsorption device, dust collection device, and electrostatic precipitator are running to absorb impurities or particles on the battery pole piece;
步骤五:放料机构、收料机构、拉料电机运行,向激光切割装置输送电池极片;Step 5: The feeding mechanism, the receiving mechanism, and the pulling motor are running, and the battery pole pieces are delivered to the laser cutting device;
步骤六:激光切割装置切割电池极片;Step 6: The laser cutting device cuts the battery pole pieces;
步骤七:放料张力调节装置、收料张力调节装置调节电池极片张力;Step 7: Adjust the tension of the battery pole piece by the feeding tension adjustment device and the receiving tension adjustment device;
放料调速装置调节放料卷筒速度;The discharge speed regulating device adjusts the speed of the discharge reel;
收料调速装置调节收料卷筒收料速度;The receiving speed regulating device adjusts the receiving speed of the receiving reel;
颜色纠偏装置识别电池极片色差,防止电池极片跑偏;The color deviation correction device identifies the color difference of the battery pole piece to prevent the battery pole piece from deviation;
步骤八:电池极片切割完成,停止激光切割设备运行。Step 8: After the cutting of the battery pole piece is completed, stop the operation of the laser cutting equipment.
从以上技术方案可以看出,本发明具有以下优点:As can be seen from the above technical solutions, the present invention has the following advantages:
放料机构将电池极片输送给吸附切割机构切割,收料机构回收切割完成后的电池极片,从而实现了切割自动化,使送料、切割、回收一体完成,提升工作效率。The discharging mechanism transports the battery pole pieces to the adsorption cutting mechanism for cutting, and the receiving mechanism recycles the cut battery pole pieces, thus realizing cutting automation, making feeding, cutting, and recycling complete in one, and improving work efficiency.
在吸附切割机构部分:激光切割装置能在龙门架上滑动,使切割极耳的激光切割设备能够切割不同宽度尺寸的电池极片,提高设备的适应能力。吸附切割机构包括了激光振镜和直线模组,实现了二维扫描能够在电池极片运转的同时切割电池极片的极耳,提高了切割效率和准确性。In the adsorption cutting mechanism part: the laser cutting device can slide on the gantry, so that the laser cutting equipment for cutting tabs can cut battery pole pieces of different widths and sizes, improving the adaptability of the equipment. The adsorption cutting mechanism includes a laser vibrating mirror and a linear module, which realizes two-dimensional scanning and can cut the tabs of the battery pole piece while the battery pole piece is running, improving the cutting efficiency and accuracy.
在切割平台底部设有吸附装置,吸附装置的真空腔通过吸附孔吸附电池极片下表面的粉尘或颗粒物,而且在吸附装置的作用下,使电池极片紧紧贴在吸附孔上,保证电池极片的平整度,进而提高切割质量。There is an adsorption device at the bottom of the cutting platform. The vacuum chamber of the adsorption device absorbs the dust or particles on the lower surface of the battery pole piece through the adsorption hole, and under the action of the adsorption device, the battery pole piece is tightly attached to the adsorption hole to ensure that the battery The flatness of the pole piece improves the cutting quality.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. As far as people are concerned, other drawings can also be obtained based on these drawings on the premise of not paying creative work.
图1为本发明提供切割极耳的激光切割设备的一个实施例的整体结构图;Fig. 1 is the overall structural diagram of an embodiment of the laser cutting equipment that provides the cutting lug of the present invention;
图2为本发明提供切割极耳的激光切割设备的一个实施例的整体结构图;Fig. 2 is an overall structural diagram of an embodiment of a laser cutting device for cutting tabs provided by the present invention;
图3为本发明中吸附切割机构的一个实施例的结构图;Fig. 3 is a structural diagram of an embodiment of the suction cutting mechanism in the present invention;
图4为本发明中放料张力调节装置的一个实施例的结构图;Fig. 4 is the structural diagram of an embodiment of the discharging tension regulating device in the present invention;
图5为本发明中吸附装置的一个实施例的结构图;Fig. 5 is the structural diagram of an embodiment of adsorption device among the present invention;
图6为本发明中吸附装置的连接示意图;Fig. 6 is the connection schematic diagram of adsorption device in the present invention;
图7为本发明中静电除尘装置的一个实施例的结构图;Fig. 7 is the structural diagram of an embodiment of electrostatic precipitator among the present invention;
图8为本发明中吸尘装置的一个实施例的结构图;Figure 8 is a structural diagram of an embodiment of the dust suction device in the present invention;
图9为本发明激光切割设备切割极耳方法的流程图。Fig. 9 is a flow chart of a method for cutting tabs by a laser cutting device of the present invention.
附图标记说明:Explanation of reference signs:
1吸附切割机构,2放料机构,3收料机构,4电池极片,10切割平台,11激光切割装置,12拉料电机,13测速调速装置,14收尘箱,15龙门架,20放料平台,21放料滚筒,22放料气缸,23颜色纠偏装置,24放料调速装置,25放料电位器,26放料卷筒,30收料平台,31静电除尘装置,32收料调速装置,33收料卷筒,41吸附装置,42主动轮,43从动轮,44吸附带,45锁定装置,46支座,47滑动轴,51上表面胶类滚轮,52下表面胶类滚轮,53粘性滚筒胶纸,60吸尘装置,61吸尘盒,62吸尘管,63固定部,64镂空部1 adsorption cutting mechanism, 2 feeding mechanism, 3 receiving mechanism, 4 battery pole pieces, 10 cutting platform, 11 laser cutting device, 12 pulling motor, 13 speed measuring and speed regulating device, 14 dust collection box, 15 gantry, 20 Unwinding platform, 21 Unloading roller, 22 Unloading cylinder, 23 Color deviation correction device, 24 Unloading speed control device, 25 Unloading potentiometer, 26 Unwinding reel, 30 Receiving platform, 31 Electrostatic precipitator, 32 Receiving Material speed control device, 33 reel, 41 adsorption device, 42 driving wheel, 43 driven wheel, 44 adsorption belt, 45 locking device, 46 support, 47 sliding shaft, 51 rubber roller on the upper surface, 52 rubber on the lower surface Class roller, 53 adhesive roller tape, 60 vacuum device, 61 vacuum box, 62 vacuum tube, 63 fixed part, 64 hollowed out part
具体实施方式detailed description
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将运用具体的实施例及附图,对本发明保护的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本专利中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本专利保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions protected by the present invention will be clearly and completely described below using specific embodiments and accompanying drawings. Obviously, the implementation described below Examples are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in this patent, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this patent.
本实施例提供一种切割极耳的激光切割设备,请参阅图1、图2以及图3所示,包括:吸附切割机构1,与吸附切割机构1一端连接,用于将电池极片4输送给吸附切割机构1切割的放料机构2以及与吸附切割机构1另一端连接,用于回收切割后的电池极片4的收料机构3;This embodiment provides a kind of laser cutting equipment for cutting tabs, please refer to Fig. 1, Fig. 2 and Fig. 3, including: suction cutting mechanism 1, connected with one end of suction cutting mechanism 1, used to transport battery pole pieces 4 A feeding mechanism 2 for cutting the adsorption cutting mechanism 1 and a receiving mechanism 3 connected to the other end of the adsorption cutting mechanism 1 for recovering the cut battery pole pieces 4;
吸附切割机构1包括:切割平台10,在切割平台10上设有龙门架15,在龙门架15上设有滑动的激光切割装置11,激光切割装置11设置有激光头和激光振镜;Adsorption cutting mechanism 1 comprises: cutting platform 10, is provided with gantry frame 15 on cutting platform 10, is provided with the laser cutting device 11 that slides on gantry frame 15, and laser cutting device 11 is provided with laser head and laser vibrating mirror;
在切割平台10底部设有与激光切割装置11位置相对应吸附装置41,吸附装置41设置有真空腔和抽真空装置;抽真空装置与真空腔连接,用于使真空腔内部产生负压;真空腔设置有吸附孔,用于真空腔内部的负压通过吸附孔使电池极片4被吸附在吸附装置11上。The bottom of the cutting platform 10 is provided with an adsorption device 41 corresponding to the position of the laser cutting device 11, and the adsorption device 41 is provided with a vacuum chamber and a vacuum device; the vacuum device is connected with the vacuum chamber to generate negative pressure inside the vacuum chamber; The chamber is provided with adsorption holes, and the negative pressure inside the vacuum chamber is used to make the battery pole piece 4 be adsorbed on the adsorption device 11 through the adsorption holes.
由此可知,放料机构2将电池极片4输送给吸附切割机构1切割,收料机构3回收切割完成后的电池极片4,从而实现了切割自动化,使送料、切割、回收一体完成,提升工作效率。在吸附切割机构1部分:激光切割装置11能在龙门架15上滑动,使切割极耳的激光切割设备能够切割不同宽度尺寸的电池极片4,提高设备的适应能力。吸附切割机构1包括了激光振镜,实现了二维扫描能够在电池极片4运转的同时切割电池极片4的极耳,提高了切割效率和准确性。在切割平台10底部设有吸附装置41,吸附装置41的真空腔通过吸附孔吸附电池极片4下表面的粉尘或颗粒物,而且在吸附装置41的作用下,使电池极片4紧紧贴在吸附孔上,保证电池极片的平整度,进而提高切割质量。It can be seen that the discharge mechanism 2 transports the battery pole piece 4 to the adsorption cutting mechanism 1 for cutting, and the material receiving mechanism 3 recycles the cut battery pole piece 4, thereby realizing cutting automation, so that feeding, cutting and recycling are integrated. Increase work efficiency. In the adsorption cutting mechanism 1 part: the laser cutting device 11 can slide on the gantry 15, so that the laser cutting equipment for cutting tabs can cut battery pole pieces 4 of different widths and sizes, improving the adaptability of the equipment. The suction cutting mechanism 1 includes a laser oscillating mirror, which realizes two-dimensional scanning and can cut the tabs of the battery pole piece 4 while the battery pole piece 4 is running, thereby improving cutting efficiency and accuracy. An adsorption device 41 is arranged at the bottom of the cutting platform 10, and the vacuum chamber of the adsorption device 41 absorbs the dust or particles on the lower surface of the battery pole piece 4 through the adsorption hole, and under the action of the adsorption device 41, the battery pole piece 4 is tightly attached to the On the adsorption hole, ensure the flatness of the battery pole piece, thereby improving the cutting quality.
在本实施例中,电池极片4包括极板和极耳,极耳设置在基板的两侧,在切割时基板两侧的极耳需要同时切割,所以在本发明中,激光切割设备设置有两个激光切割装置11。与此同时,激光切割设备包括:两个激光切割装置11以及分别与两个激光切割装置11位置相对应的吸附装置41;请参阅图5和图6所示,两个吸附装置41采用两根滑动轴47连接,两根滑动轴47的两个端部分别设有支座46;在吸附装置41上还设置有锁定装置45,锁定装置45用于锁定吸附装置41,防止吸附装置41在滑动轴47上滑动。In this embodiment, the battery pole piece 4 includes pole plates and tabs, and the tabs are arranged on both sides of the substrate. When cutting, the tabs on both sides of the substrate need to be cut at the same time, so in the present invention, the laser cutting equipment is provided with Two laser cutting devices 11 . At the same time, the laser cutting equipment includes: two laser cutting devices 11 and adsorption devices 41 corresponding to the positions of the two laser cutting devices 11; Sliding shaft 47 is connected, and the two ends of two sliding shafts 47 are provided with support 46 respectively; On adsorption device 41, also be provided with locking device 45, locking device 45 is used for locking adsorption device 41, prevents adsorption device 41 from sliding Sliding on shaft 47.
可以理解的是,两个激光切割装置11在龙门架15上滑动,这样可以切割不同宽度的电池极片4。吸附装置41为了能与激光切割装置11的位置相适配,吸附装置41可以在两根滑动轴47上滑动,吸附装置41在与激光切割装置11的位置相适配后,通过锁定装置45锁定吸附装置41的位置,防止吸附装置41在进行吸附时滑动,保证切割质量。锁定装置45可以设置成能够通过手动锁定和手动解锁的装置,这样便于人员操作。It can be understood that the two laser cutting devices 11 slide on the gantry 15, so that battery pole pieces 4 of different widths can be cut. In order to adapt to the position of the laser cutting device 11, the adsorption device 41 can slide on two sliding shafts 47. After the adsorption device 41 is adapted to the position of the laser cutting device 11, it is locked by the locking device 45. The position of the adsorption device 41 prevents the adsorption device 41 from sliding during adsorption, so as to ensure the cutting quality. The locking device 45 can be configured as a device capable of manual locking and manual unlocking, which is convenient for personnel to operate.
在本实施例中,真空腔设置的吸附孔可以为数个均匀排列的长条孔,既可以使切割激光穿过的切割长方孔,还可以起到吸附电池极片4下表面的作用。这样真空腔与抽真空装置通过真空管连接。抽真空装置使真空腔内部产生负压,从而使电池极片4吸附在吸附孔上,并吸附电池极片4下表面的杂质和颗粒物。吸附孔为数个均匀排列的镂空长条孔,外界气流通过镂空长条孔均匀进入真空腔内部,电池极片4受到真空腔负压的吸力均匀,保证电池极片4平整的铺设在真空腔的吸附孔上。吸附装置41设置在电池极片4的下部,激光从电池极片4的上表面切割,穿过镂空长条孔,从而保证激光的热量不会破坏真空腔体。在切割平台10底部还可以设置收尘箱14,具体的,电池极片4下表面的杂质和颗粒物被吸入真空腔,通过收尘箱14收集杂质和颗粒物,在一定的期限或收集到一定数量的杂质和颗粒物后,清除收尘箱14内部的杂质和颗粒物,保证吸附装置41的收尘效果。In this embodiment, the adsorption holes provided in the vacuum chamber can be several evenly arranged elongated holes, which can not only allow the cutting laser to pass through the cut rectangular holes, but also play the role of adsorbing the lower surface of the battery pole piece 4 . The vacuum chamber is connected with the vacuum device by a vacuum tube like this. The vacuum device generates negative pressure inside the vacuum chamber, so that the battery pole piece 4 is adsorbed on the adsorption hole, and the impurities and particles on the lower surface of the battery pole piece 4 are adsorbed. The adsorption holes are several hollowed-out long holes evenly arranged. The external air flow enters the vacuum chamber evenly through the hollowed-out long holes. on the adsorption hole. The adsorption device 41 is arranged at the lower part of the battery pole piece 4, and the laser cuts from the upper surface of the battery pole piece 4 and passes through the hollowed-out long holes, so as to ensure that the heat of the laser will not damage the vacuum cavity. A dust collection box 14 can also be set at the bottom of the cutting platform 10. Specifically, the impurities and particles on the lower surface of the battery pole piece 4 are sucked into the vacuum chamber, and the impurities and particles are collected by the dust collection box 14. After removing the impurities and particles, remove the impurities and particles inside the dust collection box 14 to ensure the dust collection effect of the adsorption device 41.
在吸附装置41可以直接贴覆在电池极片下表面吸附。吸附装置41还可以包括:主动轮42,从动轮43,吸附带44。其中主动轮42带动传动带44和从动轮43动作,从而可以间接带动电池极片4运转。The adsorption device 41 can be directly attached to the lower surface of the battery pole piece for adsorption. The adsorption device 41 may also include: a driving wheel 42 , a driven wheel 43 , and an adsorption belt 44 . Wherein the driving wheel 42 drives the transmission belt 44 and the driven wheel 43 to move, thereby indirectly driving the battery pole piece 4 to run.
吸附装置41的真空腔有吸附孔,吸附带44盖覆在吸附孔上,并贴覆在电池极片4的下表面;吸附带44在主动轮43和从动轮44的带动下运转,并在摩擦力的作用下,带动电池极片4运转。抽真空装置与真空腔连接,使真空腔内部产生负压,将电池极片4紧紧贴在吸附带44上,保证电池极片4的平整度,进而提高切割质量。The vacuum cavity of the adsorption device 41 has adsorption holes, and the adsorption belt 44 is covered on the adsorption holes, and is attached to the lower surface of the battery pole piece 4; the adsorption belt 44 runs under the drive of the driving wheel 43 and the driven wheel 44, and Under the action of friction, the battery pole piece 4 is driven to run. The vacuum device is connected with the vacuum chamber to generate negative pressure inside the vacuum chamber, and the battery pole piece 4 is tightly attached to the adsorption belt 44 to ensure the flatness of the battery pole piece 4 and improve the cutting quality.
吸附带44有空隙才能使下吸附装置41吸附电池极片4的下面。吸附带44上设置有长条孔,用于使吸附带具有空隙。或设置有多条并排设置的吸附带44,多条吸附带44之间设置有间隙。可以理解的是,在主动轮13和从动轮14上设置多条吸附带44,吸附带44之间设置有间隙,这样也可以保证下吸附装置吸附电池极片12的下面。Only when the adsorption belt 44 has a gap can the lower adsorption device 41 adsorb the lower side of the battery pole piece 4 . The adsorption belt 44 is provided with long holes for making the adsorption belt have gaps. Alternatively, a plurality of adsorption belts 44 arranged side by side are provided, and gaps are provided between the plurality of adsorption belts 44 . It can be understood that a plurality of adsorption belts 44 are provided on the driving wheel 13 and the driven wheel 14 , and gaps are provided between the adsorption belts 44 , so that the lower adsorption device can also ensure that the lower surface of the battery pole piece 12 is adsorbed.
在本实施例中,切割平台10上设有用于拉制电池极片4的拉料电机12,与拉料电机12连接的测速调速装置13;测速调速装置13用于检测并调节切割平台10上电池极片4的运行速度。可以理解的是,测速调速装置13可以检测当前电池极片4的运行速度,并显示给操作人员,操作人员可以根据工艺要求调节测速调速装置13来调节拉料电机12,从而实现调整电池极片4的运行速度,来满足生产工艺要求。In this embodiment, the cutting platform 10 is provided with a pulling motor 12 for pulling the battery pole piece 4, and a speed measuring and speed regulating device 13 connected to the pulling motor 12; the speed measuring and speed regulating device 13 is used to detect and adjust the cutting platform 10 the running speed of battery pole piece 4. It can be understood that the speed measuring and speed regulating device 13 can detect the current operating speed of the battery pole piece 4 and display it to the operator. The operator can adjust the speed measuring and speed regulating device 13 to adjust the pulling motor 12 according to the process requirements, thereby realizing the adjustment of the battery. The operating speed of the pole piece 4 is to meet the requirements of the production process.
在本实施例中,放料机构2包括:用于放置电池极片4的放料平台20,在放料平台20的底部设置有用于使电池极片4平整,并能调节电池极片4拉伸张力的放料张力调节装置,在放料平台20端部设置有放料卷筒26,在放料卷筒26下端设置有调节放料卷筒26放料速度的放料调速装置24。In this embodiment, the discharge mechanism 2 includes: a discharge platform 20 for placing the battery pole piece 4, and a device is provided at the bottom of the discharge platform 20 to make the battery pole piece 4 flat and to adjust the battery pole piece 4 pull. The discharge tension regulating device of tensile force is provided with a discharge reel 26 at the end of the discharge platform 20, and a discharge speed regulating device 24 for adjusting the discharge speed of the discharge reel 26 is provided at the lower end of the discharge reel 26.
可以理解的是,电池极片4通常是卷置装配,切割前先将电池极片4安置到放料卷筒26上,放料卷筒设置有放料电机对电池极片4进行放料。放料卷筒26的转动是通过电机来带动。在切割的开始阶段,放料卷筒26上的电池极片4卷筒料多,需要增加电机的输出功率来使放料卷筒26转动。随着放料卷筒26上电池极片4卷筒料的减少,放料卷筒26上的料逐渐减轻,为了能够保证匀速的向附切割机构1输送电池极片4,需要减小电机的输出功率。针对上述问题,这里由放料调速装置24来实现对电机输出功率的控制。具体的,放料调速装置24可以采用超声波调速器来实现。随着放料卷筒26上电池极片4卷筒料的减少,通过超声波调速器通过发出和接收超声波来检测放料卷筒26上的电池极片4卷筒料的数量,进而实现对电机输出功率的控制。It can be understood that the battery pole piece 4 is usually rolled and assembled, and the battery pole piece 4 is placed on the unwinding reel 26 before cutting, and the unwinding reel is provided with a discharge motor to discharge the battery pole piece 4 . The rotation of the unwinding reel 26 is driven by a motor. At the initial stage of cutting, the battery pole piece 4 on the unwinding reel 26 has a lot of reel material, and the output power of the motor needs to be increased to make the unwinding reel 26 rotate. Along with the reduction of the battery pole piece 4 reel material on the discharge reel 26, the material on the discharge reel 26 is gradually reduced. In order to ensure that the battery pole piece 4 is delivered to the attached cutting mechanism 1 at a uniform speed, it is necessary to reduce the power of the motor. Output Power. In view of the above problems, the control of the output power of the motor is realized by the discharge speed regulating device 24 here. Specifically, the discharging speed regulating device 24 can be realized by using an ultrasonic speed regulating device. Along with the reduction of the battery pole piece 4 roll material on the discharge reel 26, the quantity of the battery pole piece 4 roll material on the discharge reel 26 is detected by the ultrasonic speed governor by sending and receiving ultrasonic waves, and then realized Motor output power control.
在本实施例中,请参阅图4所示,放料张力调节装置包括:放料滚筒21、放料连接架27、放料气缸22以及放料电位器25;放料滚筒21用于使电池极片4穿过,向电池极片4施加拉伸力;放料滚筒21通过放料连接架27与放料气缸22连接,用于通过放料气缸22的伸缩调节放料滚筒21的拉伸力;放料电位器25设置在放料连接架27上,用于通过感应放料连接架27的摆动角度来调节放料气缸22的伸缩量。In this embodiment, please refer to Fig. 4, the discharge tension adjustment device includes: a discharge drum 21, a discharge connection frame 27, a discharge cylinder 22 and a discharge potentiometer 25; the discharge drum 21 is used to make the battery The pole piece 4 passes through and applies tensile force to the battery pole piece 4; the discharge roller 21 is connected to the discharge cylinder 22 through the discharge connecting frame 27, and is used to adjust the stretching of the discharge cylinder 21 through the expansion and contraction of the discharge cylinder 22 Force; the discharge potentiometer 25 is arranged on the discharge connection frame 27, and is used to adjust the expansion and contraction of the discharge cylinder 22 by sensing the swing angle of the discharge connection frame 27.
具体的,电池极片4的张力调节是通过放料滚筒21的自重来实现。当放料滚筒21将电池极片4拉伸至最底部,放料气缸22伸缩杆全部缩入气缸内部,这时放料电位器25感应放料连接架27的摆动角度为放料滚筒21施加最大的张力,放料平台上面的电池极片4为绷紧状态。当放料滚筒21将电池极片4拉伸至最上部,放料气缸22伸缩杆全部伸出气缸外部,这时放料电位器25感应放料连接架27的摆动角度为放料滚筒21施加最小的张力,放料平台上面的电池极片4向放料平台方向下垂。这样操作人员可以根据调节电位器来调节放料连接架27的摆动角度,进而调整电池极片4的张紧状态。Specifically, the tension adjustment of the battery pole piece 4 is realized by the self-weight of the discharging roller 21 . When the discharge roller 21 stretches the battery pole piece 4 to the bottom, the telescopic rods of the discharge cylinder 22 are all retracted into the cylinder. At this time, the discharge potentiometer 25 senses the swing angle of the discharge connection frame 27. At the maximum tension, the battery pole piece 4 above the discharging platform is in a tight state. When the discharge roller 21 stretches the battery pole piece 4 to the top, the telescopic rods of the discharge cylinder 22 all extend out of the cylinder. At this time, the discharge potentiometer 25 senses the swing angle of the discharge connection frame 27. Minimum tension, the battery pole pieces 4 above the discharge platform sag towards the discharge platform. In this way, the operator can adjust the swing angle of the discharge connecting frame 27 according to the potentiometer, and then adjust the tension state of the battery pole piece 4 .
在本实施例中,放料机构2还包括:颜色纠偏装置23;颜色纠偏装置23设置在放料平台20上,用于通过识别电池极片4的极耳与极板之间颜色差,防止放料机构2放料跑偏。In this embodiment, the discharging mechanism 2 also includes: a color deviation correction device 23; the color deviation correction device 23 is arranged on the discharge platform 20, and is used to prevent the The feeding mechanism 2 deviates from the feeding.
在本实施例中,收料机构3包括:用于接收切割完成电池极片4的收料平台30,在收料平台30的底部设置有用于使电池极片4平整,并能调节电池极片4拉伸张力的收料张力调节装置,在收料平台30端部设置有用于回收并卷制切割后电池极片4的收料卷筒33,在收料卷筒33下端设置有调节收料卷筒33收料速度的收料调速装置32。In this embodiment, the receiving mechanism 3 includes: a receiving platform 30 for receiving the battery pole piece 4 after cutting, and the bottom of the material receiving platform 30 is provided with a set for making the battery pole piece 4 flat and capable of adjusting the battery pole piece. 4 Stretching tension of the receiving tension adjustment device, the end of the receiving platform 30 is provided with a receiving reel 33 for recycling and winding the battery pole piece 4 after cutting, and the lower end of the receiving reel 33 is provided with a rewinding reel 33 The speed regulating device 32 for the rewinding speed of the reel 33 .
与放料机构2同样原理,收料卷筒33的转动是通过电机来带动,切割完成的电池极片4需要再重新卷制便于取拿和存放,这里在切割的开始阶段,收料卷筒33上是无电池极片4卷料的,不需要电机大功率输出。而随之收料卷筒33上电池极片4卷料的增多,电机的输出功率需要逐渐增大。这样通过收料调速装置32来实现对电机输出功率的控制。具体的,收料调速装置32可以采用超声波调速器来实现。随着收料卷筒33上电池极片4卷筒料的增加,通过超声波调速器通过发出和接收超声波来检测收料卷筒33上电池极片4卷筒料的数量,进而实现对电机的输出功率进行控制。The same principle as the discharge mechanism 2, the rotation of the reel 33 is driven by the motor, and the cut battery pole piece 4 needs to be re-rolled for easy access and storage. Here, at the beginning of cutting, the reel 33 33 is without battery pole piece 4 coils, and does not need high-power output of the motor. And along with the increase of battery pole piece 4 roll material on the rewinding reel 33, the output power of the motor needs to be increased gradually. In this way, the control of the output power of the motor is realized through the receiving speed regulating device 32 . Specifically, the receiving speed regulating device 32 can be realized by using an ultrasonic speed regulating device. Along with the increase of the battery pole piece 4 reel material on the reel 33, the quantity of the battery pole piece 4 reel material on the rewind reel 33 is detected by the ultrasonic speed governor by sending and receiving ultrasonic waves, and then the motor is adjusted. The output power is controlled.
同样收料机构3的收料张力调节装置包括:收料滚筒、收料连接架、放料气缸以及放料电位器;收料滚筒用于使电池极片穿过,向电池极片施加拉伸力;收料滚筒通过收料连接架与收料气缸连接,用于通过收料气缸伸缩调节收料滚筒的拉伸力;收料电位器设置在收料连接架上,且用于通过感应收料连接架摆动的角度调节收料气缸的伸缩量。具体的实施过程与放料机构的控制方式一致这里就不再复述。Similarly, the receiving tension adjustment device of the receiving mechanism 3 includes: a receiving drum, a receiving connecting frame, a discharging cylinder, and a discharging potentiometer; The receiving drum is connected with the receiving cylinder through the receiving connecting frame, which is used to adjust the stretching force of the receiving drum through the retracting of the receiving cylinder; the receiving potentiometer is set on the receiving connecting frame, and is used for receiving The swing angle of the material connecting frame is used to adjust the expansion and contraction of the material receiving cylinder. The specific implementation process is consistent with the control mode of the discharging mechanism and will not be repeated here.
在本实施例中,请参阅图7所示,收料机构3还包括:设置在收料平台30上的静电除尘装置31;静电除尘装置31设置有:分别贴覆在电池极片4上下表面的上表面胶类滚轮51和下表面胶类滚轮52,以及分别与上表面胶类滚轮51和下表面胶类滚轮52相连接的粘性滚筒胶纸53。In this embodiment, please refer to FIG. 7, the material receiving mechanism 3 also includes: an electrostatic precipitator 31 arranged on the material receiving platform 30; The upper surface glue roller 51 and the lower surface glue roller 52, and the sticky roller tape 53 that is connected with the upper surface glue roller 51 and the lower surface glue roller 52 respectively.
这里的上表面胶类滚轮51和下表面胶类滚轮52可以采用软胶类材料制作。上表面胶类滚轮51和下表面胶类滚轮52随着电池极片4的传动而转动,而粘性滚筒胶纸53随着上表面胶类滚轮51和下表面胶类滚轮52一起转动。上表面胶类滚轮51和下表面胶类滚轮52能够粘除电池极片4表面的杂质和粉尘,而且在粘除杂质的过程中,不产生静电,避免除尘过程中静电对电池极片的损伤。上表面胶类滚轮51和下表面胶类滚轮52在粘附电池极片4表面杂质和粉尘的同时,粘性滚筒胶纸53将粘在上表面胶类滚轮51和下表面胶类滚轮52表面的杂质和粉尘粘除,从而保证上表面胶类滚轮51和下表面胶类滚轮52的粘除效果。Here, the rubber roller 51 on the upper surface and the rubber roller 52 on the lower surface can be made of soft rubber materials. The upper surface rubber roller 51 and the lower surface rubber roller 52 rotate with the transmission of the battery pole piece 4 , and the adhesive roller tape 53 rotates together with the upper surface rubber roller 51 and the lower surface rubber roller 52 . The upper surface rubber roller 51 and the lower surface rubber roller 52 can stick and remove impurities and dust on the surface of the battery pole piece 4, and in the process of sticking and removing impurities, no static electricity is generated, so as to avoid static electricity damage to the battery pole piece during the dust removal process . While the upper surface rubber roller 51 and the lower surface rubber roller 52 adhere to the impurities and dust on the surface of the battery pole piece 4, the sticky roller tape 53 will stick to the surface of the upper surface rubber roller 51 and the lower surface rubber roller 52. Impurities and dust are sticked and removed, thereby ensuring the sticking effect of the upper surface rubber roller 51 and the lower surface rubber roller 52.
在本实施例中,请参阅图8所示,吸附切割机构1还包括:吸尘装置60;吸尘装置60与激光切割装置11连接,且贴近于切割平台10上电池极片4的上表面,用于使吸尘装置60与激光切割装置11同步运动,并吸附电池极片4上表面的粉尘或颗粒物。In this embodiment, please refer to FIG. 8 , the suction cutting mechanism 1 also includes: a dust suction device 60; the dust suction device 60 is connected to the laser cutting device 11 and is close to the upper surface of the battery pole piece 4 on the cutting platform 10 , used to make the vacuum device 60 move synchronously with the laser cutting device 11 and absorb the dust or particles on the upper surface of the battery pole piece 4 .
具体的,吸尘装置60设置有吸尘盒61,吸尘管62以及吸尘器;吸尘盒61通过吸尘管62与吸尘器连接;吸尘盒61设置有吸尘口,吸尘口贴近于电池极片4的上表面。Specifically, the dust collection device 60 is provided with a dust collection box 61, a suction pipe 62 and a vacuum cleaner; the dust collection box 61 is connected with the vacuum cleaner through the suction pipe 62; the dust collection box 61 is provided with a suction port, and the suction port is close to the battery The upper surface of pole piece 4.
在本实施例中,为了保证电池极片4上表面的吸附效果,使得激光切割与吸尘同步运行,吸尘盒61为四边体结构;吸尘盒61中部设置有镂空部64,用于使激光穿过镂空部64切割。吸尘装置60还设置有固定部63;固定部63与激光切割机的激光切割装置11连接,用于使吸尘装置60与激光切割装置11同步运动。这样吸尘装置60通过固定部63与激光切割装置11连接,固定部63随着激光切割装置11的移动而移动,保证电池极片4上表面的吸附效果。这里固定部63采用片状结构,在电池极片4内部设置夹持部,片状结构的固定部63插入到电池极片4内部的夹持部,使吸尘装置60与电池极片4固定连接。In this embodiment, in order to ensure the adsorption effect on the upper surface of the battery pole piece 4, so that the laser cutting and dust collection run synchronously, the dust collection box 61 is a quadrilateral structure; the middle part of the dust collection box 61 is provided with a hollow part 64 for The laser cuts through the cutout 64 . The dust suction device 60 is also provided with a fixing part 63; the fixing part 63 is connected with the laser cutting device 11 of the laser cutting machine, and is used to make the dust suction device 60 and the laser cutting device 11 move synchronously. In this way, the dust collector 60 is connected to the laser cutting device 11 through the fixing part 63 , and the fixing part 63 moves along with the movement of the laser cutting device 11 to ensure the adsorption effect on the upper surface of the battery pole piece 4 . Here the fixing part 63 adopts a sheet structure, and a clamping part is set inside the battery pole piece 4, and the fixing part 63 of the sheet structure is inserted into the clamping part inside the battery pole piece 4, so that the dust collector 60 and the battery pole piece 4 are fixed connect.
本发明还提供一种激光切割设备切割极耳的方法,包括:The present invention also provides a method for cutting tabs with laser cutting equipment, including:
S1:人工将电池极片放置到激光切割设备上;S1: Manually place the battery pole pieces on the laser cutting equipment;
电池极片为卷制包装,需要人工将卷制包装的电池极片安装到激光切割设备的放料机构上。人工将电池极片安置到放料平台,穿过放料张力调节装置,与颜色纠偏装置对准。再将电池极片穿过拉料电机,吸附装置、吸尘装置、静电除尘装置,经过收料张力调节装置,与收料卷筒对接。The battery pole pieces are rolled and packaged, and it is necessary to manually install the rolled and packaged battery pole pieces on the discharge mechanism of the laser cutting equipment. Manually place the battery pole pieces on the discharge platform, pass through the discharge tension adjustment device, and align with the color deviation correction device. Then pass the battery pole piece through the pulling motor, the adsorption device, the dust collection device, the electrostatic dust removal device, pass through the feeding tension adjustment device, and dock with the feeding reel.
S2:设定切割图形,设置切割参数;S2: set cutting graphics, set cutting parameters;
在切割前,根据当前需要切割的电池极片,设定激光切割设备的切割参数和切割图形。这里的切割参数包括:根据电池极片的厚度,材质等等设定激光切割装置的参数,具体参数如激光功率、激光脉冲频率,激光头的高度等等。切割图形的设定是根据生产加工需要,将预设的切割图形输入到激光切割设备程序中。Before cutting, set the cutting parameters and cutting graphics of the laser cutting equipment according to the current battery pole piece to be cut. The cutting parameters here include: setting the parameters of the laser cutting device according to the thickness and material of the battery pole piece, such as laser power, laser pulse frequency, the height of the laser head, etc. The setting of the cutting pattern is to input the preset cutting pattern into the laser cutting equipment program according to the needs of production and processing.
S3:启动激光切割设备;S3: Start the laser cutting equipment;
切割图形和切割参数设定完成后,开启激光切割设备。After the cutting graphics and cutting parameters are set, turn on the laser cutting equipment.
S4:吸附装置、吸尘装置、静电除尘装置运行,吸附电池极片上的杂质或颗粒物;S4: The adsorption device, dust collection device, and electrostatic precipitator are running to absorb impurities or particles on the battery pole piece;
开启激光切割设备后,吸附装置、吸尘装置、静电除尘装置先运行,吸附电池极片上下面的杂质或颗粒物。延迟一段时间后,再使电池极片运行。这样可以让先吸附装置、吸尘装置、静电除尘装置吸附电池极片上下面的杂质或颗粒物后,再切割电池极片,保证切割质量。After turning on the laser cutting equipment, the adsorption device, vacuum device, and electrostatic precipitator operate first to absorb impurities or particles on the top and bottom of the battery pole piece. After a period of delay, run the battery tabs again. In this way, the adsorption device, dust collection device, and electrostatic precipitator can absorb the impurities or particles on the top and bottom of the battery pole piece, and then cut the battery pole piece to ensure the cutting quality.
S5:放料机构、收料机构、拉料电机运行,向激光切割装置输送电池极片;S5: The discharging mechanism, the receiving mechanism and the pulling motor are running, and the battery pole pieces are delivered to the laser cutting device;
S6:激光切割装置切割电池极片;S6: The laser cutting device cuts the battery pole piece;
S7:放料张力调节装置、收料张力调节装置调节电池极片张力;S7: Unwinding tension adjustment device and receiving tension adjustment device to adjust the tension of battery pole pieces;
放料调速装置调节放料卷筒速度;The discharge speed regulating device adjusts the speed of the discharge reel;
收料调速装置调节收料卷筒收料速度;The receiving speed regulating device adjusts the receiving speed of the receiving reel;
颜色纠偏装置识别电池极片色差,防止电池极片跑偏;The color deviation correction device identifies the color difference of the battery pole piece to prevent the battery pole piece from deviation;
在切割的开始阶段,放料卷筒上的电池极片卷筒料多,需要增加电机的输出功率来使放料卷筒转动。随着放料卷筒上电池极片卷筒料的减少,放料卷筒上的料逐渐减轻,为了能够保证匀速的向附切割机构输送电池极片,需要减小电机的输出功率。这里由放料调速装置来实现对电机输出功率的控制。放料调速装置可以采用超声波调速器来实现。随着放料卷筒上电池极片卷筒料的减少,通过超声波调速器通过发出和接收超声波来检测放料卷筒上的电池极片卷筒料的数量,进而实现对电机输出功率的控制。At the initial stage of cutting, there are too many battery pole pieces reels on the unwinding reel, and it is necessary to increase the output power of the motor to rotate the unwinding reel. With the reduction of the battery pole piece reel material on the unwinding reel, the material on the unwinding reel is gradually reduced. In order to ensure that the battery pole piece is delivered to the attached cutting mechanism at a uniform speed, the output power of the motor needs to be reduced. Here, the control of the output power of the motor is realized by the discharging speed regulating device. The discharging speed regulating device can be realized by an ultrasonic speed regulating device. With the reduction of the battery pole piece reel material on the unwinding reel, the ultrasonic governor sends and receives ultrasonic waves to detect the quantity of the battery pole piece reel material on the unwinding reel, and then realizes the control of the output power of the motor. control.
与放料机构同样原理,收料卷筒的转动是通过电机来带动,切割完成的电池极片需要再重新卷制便于取拿和存放,这里在切割的开始阶段,收料卷筒上是无电池极片卷料的,不需要电机大功率输出。而随之收料卷筒上电池极片卷料的增多,电机的输出功率需要逐渐增大。这样通过收料调速装置来实现对电机输出功率的控制。具体的,收料调速装置可以采用超声波调速器来实现。随着收料卷筒上电池极片卷筒料的增加,通过超声波调速器通过发出和接收超声波来检测收料卷筒上电池极片卷筒料的数量,进而实现对电机的输出功率进行控制。The principle is the same as that of the unwinding mechanism. The rotation of the rewinding reel is driven by the motor. The cut battery pole pieces need to be re-rolled for easy access and storage. Here, in the initial stage of cutting, there is no The battery pole sheet roll material does not require high-power output of the motor. And along with the increase of the battery pole sheet coil material on the reel, the output power of the motor needs to be gradually increased. In this way, the control of the output power of the motor is realized through the speed regulating device for receiving materials. Specifically, the material receiving speed regulating device can be realized by using an ultrasonic speed regulating device. With the increase of the battery pole piece roll material on the reel, the ultrasonic speed controller sends and receives ultrasonic waves to detect the quantity of the battery pole piece reel material on the reel, and then realizes the output power of the motor. control.
激光切割设备在运行中,电池极片由于受力不均,会导致无法平整的传输。通过放料张力调节装置、收料张力调节装置调节电池极片张力,从而保证电池极片的平整,还可以保证向激光切割装置输送均匀。During the operation of the laser cutting equipment, the battery pole piece will not be able to be transmitted smoothly due to uneven force. The tension of the battery pole piece is adjusted by the discharging tension adjustment device and the receiving tension adjustment device, so as to ensure the flatness of the battery pole piece, and also ensure the uniform delivery to the laser cutting device.
颜色纠偏装置设置在放料平台上,用于通过识别电池极片的极耳与极板之间颜色差,防止放料机构放料跑偏。The color correction device is installed on the discharge platform, which is used to prevent the discharge mechanism from deviation by identifying the color difference between the tab of the battery pole piece and the pole plate.
S8:电池极片切割完成,停止激光切割设备运行。S8: The cutting of the battery pole piece is completed, and the operation of the laser cutting equipment is stopped.
这样切割完成的电池极片就缠绕在收料机构的收料卷筒上,便于操作人员的搬运。The battery pole pieces thus cut are wound on the reel of the rewinding mechanism, which is convenient for the operator to carry.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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| CN104384724A (en) | 2015-03-04 |
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