The device of riveting after coloured coating band coiled steel plate broken belt and clinching method
Technical field
The invention belongs to metallurgical engineering equipment technical field, the device of riveting after the present invention relates to a kind of coloured coating band coiled steel plate broken belt, the invention still further relates to and use this device to carry out the method for riveting.
Background technology
For ensureing the continuity of production line of armor plate coated paint work, the steel band entering production line must be continuous print.For addressing this problem, band twists in all can through the riveting operation of a fixing riveting machine on a production line when sending into production line entrance.But in process of production, usually inevitably there will be the phenomenon of steel bands fracture, in order to be reconnected by broken belt, need the work such as larger Manual punching consuming time, threading.And the riveting quality of this clinching method is not high, larger to the damage of the equipment such as various pressure rollers on production line.At present, all kinds of riveting equipment has a lot, but is not also the broken belt riveting equipment of production line of armor plate coated paint outfit specially.For addressing this problem, design one is simple and quick, riveting quality is high broken belt riveting set is now needed to be that the riveted joint of fracture steel band provides support.
Summary of the invention
The device of riveting after the object of the present invention is to provide a kind of coloured coating band coiled steel plate broken belt, solves the problem that hand riveting is consuming time, quality is low, meeting cause damage to the rolling device on production line.
Another object of the present invention is to provide the method using the riveted joint of this device.
The technical solution adopted in the present invention is: the device of riveting after coloured coating band coiled steel plate broken belt, comprise base, base is fixed with bottom tool support, bottom tool support is fixed with multiple bottom tool, base two ends are fixed with 2 clutch shaft bearing seats and 2 the second bearing blocks respectively, 2 clutch shaft bearing seats are connected by 2 feed rods with 2 the second bearing blocks, 2 feed rods be arranged in parallel, 2 feed rod overcoats are fixed a cutting tool support, fix a cutting tool on support and be provided with handwheel, handwheel is connected with fixing a cutting tool through support of fixing a cutting tool.
Feature of the present invention is also,
Self-aligning ball bearing is provided with between clutch shaft bearing seat and feed rod; Bearing is provided with between second bearing block and feed rod.
Feed rod is provided with scale.
Second bearing block is movably connected to form by upper and lower two parts.
Feed rod is slidably connected with support of fixing a cutting tool.
Fix a cutting tool the middle part of fixing a cutting tool comprising and being connected with handwheel, middle part of fixing a cutting tool is for cuboid, and both sides, middle part of fixing a cutting tool connect by screw fix a cutting tool left part and right part of fixing a cutting tool respectively;
Left part of fixing a cutting tool is identical with right part structure of fixing a cutting tool, right-angled trapezium body a and right-angled trapezium body b, the side of right-angled trapezium body a and right-angled trapezium body b is integrally connected, the bottom surface of right-angled trapezium body a and the end face of right-angled trapezium body b are positioned at same plane, the end face of right-angled trapezium body a and the bottom surface of right-angled trapezium body b are positioned at same plane, the side, right-angle side place of right-angled trapezium body a and the side, right-angle side place of right-angled trapezium body b are positioned at same plane, a base a of a right-angled trapezium body a and base b of right-angled trapezium body b is connected by the side b of right-angled trapezium body b, base a, side b, base b forms the edge of a knife, the angle of side b place plane and horizontal plane is 3 °,
The plane that the right-angled trapezium body a end face of left part and right-angled trapezium body b bottom surface formed of fixing a cutting tool is fixed with the side at middle part of fixing a cutting tool, and the plane that side, right-angled trapezium body a right-angle side place and the side, right-angled trapezium body b right-angle side place of left part of fixing a cutting tool are formed contacts with support of fixing a cutting tool; The plane that the right-angled trapezium body a end face of right part and right-angled trapezium body b bottom surface formed of fixing a cutting tool is fixed with the opposite side at middle part of fixing a cutting tool, and the plane that side, right-angled trapezium body a right-angle side place and the side, right-angled trapezium body b right-angle side place of right part of fixing a cutting tool are formed contacts with support of fixing a cutting tool.
Multiple bottom tool is equidistantly arranged, bottom tool comprises in the middle part of bottom tool, be the cuboid groove corresponding with middle part of fixing a cutting tool in the middle part of lower stage property, in the middle part of bottom tool, both sides are respectively arranged with bottom tool left part and bottom tool right part, and bottom tool left part and lower stage property right part are fixed by screws on bottom tool support;
Bottom tool left part is identical with bottom tool right part structure, right-angled trapezium body c and right-angled trapezium body d, the side of right-angled trapezium body c and right-angled trapezium body d is integrally connected, the bottom surface of right-angled trapezium body c and the end face of right-angled trapezium body d are positioned at same plane, the end face of right-angled trapezium body c and the bottom surface of right-angled trapezium body d are positioned at same plane, the side, right-angle side place of right-angled trapezium body c and the side, right-angle side place of right-angled trapezium body d are positioned at same plane, the junction of right-angled trapezium body c side and bottom surface is also provided with projection, projection is tetrapyamid shape, an a protruding side c and base d of right-angled trapezium body d is connected by the side d of right-angled trapezium body d, side c, side d, base D-shaped becomes the edge of a knife, the angle of side d place plane and horizontal plane is 3 °,
The plane that the right-angled trapezium body c end face of bottom tool left part and right-angled trapezium body d bottom surface are formed is positioned at the side in the middle part of bottom tool, the plane that the right-angled trapezium body side, c right-angle side place of bottom tool left part and side, right-angled trapezium body d right-angle side place are formed is fixed on bottom tool support, and lower stage property left part is oppositely arranged with left part of fixing a cutting tool; The plane that the right-angled trapezium body c end face of bottom tool right part and right-angled trapezium body d bottom surface are formed is positioned at the opposite side in the middle part of bottom tool, the plane that the right-angled trapezium body side, c right-angle side place of bottom tool right part and side, right-angled trapezium body d right-angle side place are formed is fixed on bottom tool support, and lower stage property right part is oppositely arranged with right part of fixing a cutting tool.
Another technical scheme of the present invention is: the method for riveting after coloured coating band coiled steel plate broken belt, based on the device of riveting after coloured coating band coiled steel plate broken belt, comprises the following steps:
Step 1: when there is broken belt, first Plate break part is found, fracture two ends are cut flat rear levels head and the tail overlap to put into and to fix a cutting tool and between bottom tool, adjustment is fixed a cutting tool and is in initial position, rotation hand wheel drives to fix a cutting tool and moves downward, and has coordinated the riveted joint mouth of first station to make with bottom tool;
Step 2: reversely rotate handwheel, drives on fixing a cutting tool and moves, after leaving steel strip surface, moving fix a cutting tool to next station according to the scale on feed rod when fixing a cutting tool, and the riveted joint mouth completing second station according to the method for step 1 makes;
Step 3: repeat step 2 and complete all riveted joint mouth making, to fix a cutting tool and move to initial position, then 2 feed rods are together lifted slightly together with the first half of 2 the second bearing blocks, steel band is shifted out, production line recovers to run well, need the riveted joint interface of two steel bands of again riveting automatically to misplace under the effect of production line tension force riveted, complete riveted joint.
Feature of the present invention is also,
The device of riveting after coloured coating band coiled steel plate broken belt comprises base, base is fixed with bottom tool support, bottom tool support is fixed with multiple bottom tool, base two ends are fixed with 2 clutch shaft bearing seats and 2 the second bearing blocks respectively, second bearing block is movably connected to form by upper and lower two parts, and 2 clutch shaft bearing seats are connected by 2 feed rods with 2 the second bearing blocks, and 2 feed rods be arranged in parallel, feed rod is provided with scale, between clutch shaft bearing seat and feed rod, is provided with self-aligning ball bearing; Be provided with bearing between second bearing block and feed rod, 2 feed rod overcoats are fixed a cutting tool support, and feed rod is slidably connected with support of fixing a cutting tool, and support of fixing a cutting tool is provided with handwheel, and handwheel is connected with fixing a cutting tool through support of fixing a cutting tool;
Fix a cutting tool the middle part of fixing a cutting tool comprising and being connected with handwheel, middle part of fixing a cutting tool is for cuboid, and both sides, middle part of fixing a cutting tool connect by screw fix a cutting tool left part and right part of fixing a cutting tool respectively, left part of fixing a cutting tool is identical with right part structure of fixing a cutting tool, comprise right-angled trapezium body a and right-angled trapezium body b, the side of right-angled trapezium body a and right-angled trapezium body b is integrally connected, the bottom surface of right-angled trapezium body a and the end face of right-angled trapezium body b are positioned at same plane, the end face of right-angled trapezium body a and the bottom surface of right-angled trapezium body b are positioned at same plane, the side, right-angle side place of right-angled trapezium body a and the side, right-angle side place of right-angled trapezium body b are positioned at same plane, a base a of a right-angled trapezium body a and base b of right-angled trapezium body b is connected by the side b of right-angled trapezium body b, base a, side b, base b forms the edge of a knife, the angle of side b place plane and horizontal plane is 3 °, the plane that the right-angled trapezium body a end face of left part and right-angled trapezium body b bottom surface formed of fixing a cutting tool is fixed with the side at middle part of fixing a cutting tool, and the plane that side, right-angled trapezium body a right-angle side place and the side, right-angled trapezium body b right-angle side place of left part of fixing a cutting tool are formed contacts with support of fixing a cutting tool, the plane that the right-angled trapezium body a end face of right part and right-angled trapezium body b bottom surface formed of fixing a cutting tool is fixed with the opposite side at middle part of fixing a cutting tool, and the plane that side, right-angled trapezium body a right-angle side place and the side, right-angled trapezium body b right-angle side place of right part of fixing a cutting tool are formed contacts with support of fixing a cutting tool,
Multiple bottom tool is equidistantly arranged, bottom tool comprises in the middle part of bottom tool, be the cuboid groove corresponding with middle part of fixing a cutting tool in the middle part of lower stage property, in the middle part of bottom tool, both sides are respectively arranged with bottom tool left part and bottom tool right part, and bottom tool left part and lower stage property right part are fixed by screws on bottom tool support, bottom tool left part is identical with bottom tool right part structure, comprise right-angled trapezium body c and right-angled trapezium body d, the side of right-angled trapezium body c and right-angled trapezium body d is integrally connected, the bottom surface of right-angled trapezium body c and the end face of right-angled trapezium body d are positioned at same plane, the end face of right-angled trapezium body c and the bottom surface of right-angled trapezium body d are positioned at same plane, the side, right-angle side place of right-angled trapezium body c and the side, right-angle side place of right-angled trapezium body d are positioned at same plane, the junction of right-angled trapezium body c side and bottom surface is also provided with projection, projection is tetrapyamid shape, an a protruding side c and base d of right-angled trapezium body d is connected by the side d of right-angled trapezium body d, side c, side d, base D-shaped becomes the edge of a knife, the angle of side d place plane and horizontal plane is 3 °, the plane that the right-angled trapezium body c end face of bottom tool left part and right-angled trapezium body d bottom surface are formed is positioned at the side in the middle part of bottom tool, the plane that the right-angled trapezium body side, c right-angle side place of bottom tool left part and side, right-angled trapezium body d right-angle side place are formed is fixed on bottom tool support, and lower stage property left part is oppositely arranged with left part of fixing a cutting tool, the plane that the right-angled trapezium body c end face of bottom tool right part and right-angled trapezium body d bottom surface are formed is positioned at the opposite side in the middle part of bottom tool, the plane that the right-angled trapezium body side, c right-angle side place of bottom tool right part and side, right-angled trapezium body d right-angle side place are formed is fixed on bottom tool support, and lower stage property right part is oppositely arranged with right part of fixing a cutting tool.
The invention has the beneficial effects as follows: the device of riveting after coloured coating band coiled steel plate broken belt of the present invention, relative to Traditional Man punching, threading riveted joint, can effectively shorten the time that coloured coating production line is riveted after strip breakage again, and the quality of riveted joint interface can be improved, thus enhance productivity, reduce the damage to apparatus for production line.
Accompanying drawing explanation
Fig. 1 is the structural representation of the device of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 2 is the structural representation of fixing a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 3 is fix a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention left part and the structural representation of right part of fixing a cutting tool;
Fig. 4 is the structural representation of bottom tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 5 is the structural representation of bottom tool left part and bottom tool right part in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 6 fixes a cutting tool in the device of riveting after coloured coating band coiled steel plate broken belt of the present invention to coordinate schematic diagram with bottom tool;
Fig. 7 is the method flow diagram of riveting after coloured coating band coiled steel plate broken belt of the present invention;
Fig. 8 is that the method for riveting after adopting coloured coating band coiled steel plate broken belt of the present invention rivets the steel band riveted joint interface schema obtained.
In figure, 1. base, 2. clutch shaft bearing seat, 3. the second bearing block, 4. self-aligning ball bearing, 5. handwheel, 6. to fix a cutting tool support, 7. fix a cutting tool, 71. fix a cutting tool left part, 711. right-angled trapezium body a, 712. right-angled trapezium body b, 713. base a, 714. base b, 715. side b, 72. fix a cutting tool middle part, 73. fix a cutting tool right part, 8. bottom tool, 81. bottom tool left parts, 811. right-angled trapezium body c, 812. right-angled trapezium body d, 813. side c, 814. base d, 815. side d, 816. protruding, in the middle part of 82. bottom tools, 83. bottom tool right parts, 9. feed rod, 10. bottom tool support.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
The device of riveting after coloured coating band coiled steel plate broken belt of the present invention, as shown in Figure 1, comprise base 1, base 1 is fixed with bottom tool support 10, bottom tool support 10 is fixed with multiple bottom tool 8, base 1 two ends are fixed with 2 clutch shaft bearing seats 2 and two the second bearing blocks 3 respectively, second bearing block 3 is by upper, lower two parts are movably connected to form, on, lower two parts are coordinated by T-shape mouth, the cooperation of T-shape mouth plays the role of positioning, prevent in loading process, the change of lower part relative position, 2 clutch shaft bearing seats 2 are connected by 2 feed rods 9 with 2 the second bearing blocks 3, 2 feed rods 9 be arranged in parallel, feed rod 9 is provided with scale, self-aligning ball bearing 4 is provided with between clutch shaft bearing seat 2 and feed rod 9, bearing is provided with between second bearing block 3 and feed rod 9, 2 feed rod 9 overcoats are fixed a cutting tool support 6, feed rod 9 is slidably connected with support 6 of fixing a cutting tool, fix a cutting tool on support 6 and be provided with handwheel 5, handwheel 57 to be connected with fixing a cutting tool through support 6 of fixing a cutting tool,
As shown in Figure 2, fixing a cutting tool 7 comprises the middle part 72 of fixing a cutting tool be connected with handwheel 5, and middle part 72 of fixing a cutting tool is for cuboid, and 72 both sides, middle part of fixing a cutting tool connect by screw fix a cutting tool left part 71 and right part 73 of fixing a cutting tool respectively,
Left part 71 of fixing a cutting tool is identical with right part 73 structure of fixing a cutting tool, as shown in Figure 3, comprise right-angled trapezium body a711 and right-angled trapezium body b712, the side of right-angled trapezium body a711 and right-angled trapezium body b712 is integrally connected, the bottom surface of right-angled trapezium body a711 and the end face of right-angled trapezium body b712 are positioned at same plane, the end face of right-angled trapezium body a711 and the bottom surface of right-angled trapezium body b712 are positioned at same plane, the side, right-angle side place of right-angled trapezium body a711 and the side, right-angle side place of right-angled trapezium body b712 are positioned at same plane, a base a713 of a right-angled trapezium body a711 and base b714 of right-angled trapezium body b712 is connected by the side b715 of right-angled trapezium body b712, base a713, side b715, base b714 forms the edge of a knife, play cutting effect, the angle of side b715 place plane and horizontal plane is 3 °, the cutting-tool angle of 3 ° ensure that the sharpness of cutter, for giving security smoothly of cutter cutting process,
The plane that the right-angled trapezium body a711 end face of left part 71 and right-angled trapezium body b712 bottom surface formed of fixing a cutting tool is fixed with the side at middle part 72 of fixing a cutting tool, and the plane that side, right-angled trapezium body a711 right-angle side place and the side, right-angled trapezium body b712 right-angle side place of left part 71 of fixing a cutting tool are formed contacts with support 6 of fixing a cutting tool; The plane that the right-angled trapezium body a711 end face of right part 73 and right-angled trapezium body b712 bottom surface formed of fixing a cutting tool is fixed with the opposite side at middle part 72 of fixing a cutting tool, and the plane that side, right-angled trapezium body a711 right-angle side place and the side, right-angled trapezium body b712 right-angle side place of right part 73 of fixing a cutting tool are formed contacts with support 6 of fixing a cutting tool;
As shown in Figure 4, multiple bottom tool 8 is equidistantly arranged, bottom tool 8 to comprise in the middle part of bottom tool 82, in the middle part of lower stage property, 82 is the cuboid groove corresponding with middle part 72 of fixing a cutting tool, in the middle part of bottom tool, 82 both sides are respectively arranged with bottom tool left part 81 and bottom tool right part 83, and bottom tool left part 81 and lower stage property right part 83 are fixed by screws on bottom tool support 10;
Bottom tool left part 81 is identical with bottom tool right part 83 structure, as shown in Figure 5, comprise right-angled trapezium body c811 and right-angled trapezium body d812, the side of right-angled trapezium body c811 and right-angled trapezium body d812 is integrally connected, the bottom surface of right-angled trapezium body c811 and the end face of right-angled trapezium body d812 are positioned at same plane, the end face of right-angled trapezium body c811 and the bottom surface of right-angled trapezium body d812 are positioned at same plane, the side, right-angle side place of right-angled trapezium body c811 and the side, right-angle side place of right-angled trapezium body d812 are positioned at same plane, the junction of right-angled trapezium body c811 side and bottom surface is also provided with protruding 816, protruding 816 is tetrapyamid shape, a side c813 of a protruding 816 and base d814 of right-angled trapezium body d812 is connected by the side d815 of right-angled trapezium body d812, side c813, side d815, base d814 forms the edge of a knife, play cutting effect, the angle of side d815 place plane and horizontal plane is 3 °, the cutting-tool angle of 3 ° ensure that the sharpness of cutter, for giving security smoothly of cutter cutting process,
The plane that the right-angled trapezium body c811 end face of bottom tool left part 81 and right-angled trapezium body d812 bottom surface are formed is positioned at the side of in the middle part of bottom tool 82, the plane that the right-angled trapezium body side, c811 right-angle side place of bottom tool left part 81 and side, right-angled trapezium body d812 right-angle side place are formed is fixed on bottom tool support 10, and lower stage property left part 81 is oppositely arranged with left part 71 of fixing a cutting tool; The plane that the right-angled trapezium body c811 end face of bottom tool right part 83 and right-angled trapezium body d812 bottom surface are formed is positioned at the opposite side of in the middle part of bottom tool 82, the plane that the right-angled trapezium body side, c811 right-angle side place of bottom tool right part 83 and side, right-angled trapezium body d812 right-angle side place are formed is fixed on bottom tool support 10, and lower stage property right part 83 is oppositely arranged with right part 73 of fixing a cutting tool; As shown in Figure 6, bottom tool 8 goes out complete " horizontal Z " shape rivet mouth with 7 cutting that match of fixing a cutting tool.
2 the second bearing blocks 3 are divided into two parts of upper and lower active connection, mutually can be separated, and arrange self-aligning ball bearing 4 in 2 clutch shaft bearing seats 2, thus reach the object of having riveted rear steel band and having taken out smoothly.
The method of riveting after coloured coating band coiled steel plate broken belt, based on said apparatus, as shown in Figure 7, comprises the following steps:
Step 1: when there is broken belt, first Plate break part is found, fracture two ends are cut flat rear levels head and the tail overlap to put into and fix a cutting tool between 7 and bottom tool 8, lap area is controlled according to respective standard by operator voluntarily according to different materials and actual demand, adjustment is fixed a cutting tool and 7 is in initial position, rotation hand wheel 5 drives to fix a cutting tool and 7 to move downward, and has coordinated the riveted joint mouth of first station to make with bottom tool 8;
Step 2: reversely rotate handwheel 5, driving fixes a cutting tool on 7 moves, when fix a cutting tool 7 leave steel strip surface after, move according to the scale on feed rod 9 and fix a cutting tool 7 to next station, the riveted joint mouth completing second station according to the method for step 1 makes; The determination of each station is moved to fix a cutting tool according to the scale on feed rod 9 by operator and 7 have been come;
Step 3: repeat step 2 and complete all riveted joint mouth making, to fix a cutting tool and 7 move to initial position, then 2 feed rods 9 the first half together with 2 the second bearing blocks 3 is together lifted slightly, steel band is shifted out, production line recovers to run well, need the riveted joint interface of two steel bands of again riveting automatically to misplace under the effect of production line tension force riveted, complete riveted joint.
Fig. 8 is the riveted joint interface shape schematic diagram that cutting goes out, and every two symmetrical " horizontal Z " shape riveted joint mouths are formed by a station cutting, and due to the design feature of riveting interface shape self, two broken belts can be engaged riveted joint under tension mutually.
The present invention, relative to Traditional Man punching, threading riveted joint, can effectively shorten the time that coloured coating production line is riveted after strip breakage again, and can improve the quality of riveted joint interface, thus enhance productivity, reduce the damage to apparatus for production line.