CN103008766A - Combined plate shearing mechanism improved structure and combined plate shearing processing method - Google Patents
Combined plate shearing mechanism improved structure and combined plate shearing processing method Download PDFInfo
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- CN103008766A CN103008766A CN2013100013473A CN201310001347A CN103008766A CN 103008766 A CN103008766 A CN 103008766A CN 2013100013473 A CN2013100013473 A CN 2013100013473A CN 201310001347 A CN201310001347 A CN 201310001347A CN 103008766 A CN103008766 A CN 103008766A
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Abstract
The invention discloses a combined plate shearing mechanism improved structure and a combined plate shearing processing method. The combined plate shearing mechanism improved structure comprises a double side trim shear, a splitting shear, and more than one group of press rolls arranged in front of an entrance of the double side trim shear at least. The combined plate shearing processing method comprises the following steps: a combined shearing mechanism is provided and comprises the double side trim shear and the splitting shear, and the more than one group of press rolls arranged in front of the entrance of the double side trim shear at least; during the process of steel plate shearing, a steel plate is clamped synchronously through the more than one group of press rolls and more than one group of pinch rolls in the combined shearing mechanism to be prevented from deflection due to shift, and the steel plate is sheared by the combined shearing mechanism. The combined plate shearing mechanism improved structure and the combined plate shearing processing method are simple and easy to implement, can solve the deflection problem during the problem of steel plate shearing, improve the steel plate shearing quality, and reduce the loss due to too large allowance of the steel plate, thereby producing remarkable economic benefits; and meanwhile, the produced steel plate does not need to be subjected to off-line polishing, so that the labor intensity of field staff and the field potential safety hazards are reduced.
Description
Technical field
The present invention relates to shearing equipment and the cutting method of a kind of medium-thick plate in the Ferrous Metallurgy mechanical field, relate in particular to a kind of sheet shearing mechanism through improvement design and sheet shearing method.
Background technology
Consult Fig. 1-Fig. 2, at present in the finishing shear history of Heavy Plate Plant, generally be to be finished by the pinch roll clamping of fixation side and mobile side the plate that send of steel plate is sheared when steel plate enters shearing machine, because there is certain otherness in equipment, pinch roll roll surface wearing degree varies for example, pinch roll horizontal direction and vertical direction differ, the clamping force of fixation side and mobile side differs, manpower can't accurately be adjusted it, this just causes Plate transferring deviation (generally between 20mm～30mm) easily, and also there is uncertainty in this sideslip, surplus need be put slightly greatly when this just needed shearing steel plate, avoided causing narrow rule to cause declaring time of steel plate.Plate transferring deviation can cause steel plate easily to produce burr in shear history, and meeting Yin Maoci is pressed into and cause finishing unplanned, also can cause simultaneously later on head and tail width difference large (generally between 15mm～20mm) of subdivision plate subdivision.And be reply Plate transferring deviation and can undermine lumber recovery in the width surplus (generally between 20mm～30mm) that when operation puts steel plate, postscript, aforementioned factor also can make the wrong cutter of shearing steel plate, causes the interface projection obviously to need manually carry out in a large number reconditioning.
Summary of the invention
The object of the present invention is to provide a kind of sheet material combined shear processing method and sheet material combined shear mechanism structure-improved, in order to solve the sideslip problem in the steel plate shearing process, and then the shearing quality of raising steel plate, reduce the excessive and loss that causes of steel plate surplus, thereby overcome deficiency of the prior art.
For achieving the above object, the present invention has adopted following technical scheme:
A kind of sheet material combined shear processing method comprises:
Combined shear mechanism is provided, comprises that bilateral scissors and subdivision cut;
At least pressure roller more than a group is being set before the entrance of described bilateral scissors;
And, in the steel plate shearing process, by described more than one group a group in pressure roller and the described combined shear mechanism clamp simultaneously steel plate with top pinch roll, prevent the steel plate whipping and sideslip, and utilize described combined shear mechanism that steel plate is sheared.
A kind of sheet material combined shear mechanism structure-improved, comprise that bilateral scissors and subdivision cut, and also be provided with pressure roller more than a group before the entrance of described bilateral scissors at least, be used in steel plate shearing process and combined shear mechanism one group and cooperate the clamping steel plate with top pinch roll, prevent the steel plate whipping and sideslip.
Say that further described pinch roll comprises entrance side pinch roll and the outlet side pinch roll that sets gradually along the direction of feed of steel plate.
Described outlet side pinch roll comprises that one group of bilateral scissors outlet side pinch roll and one group of subdivision of setting gradually along the direction of feed of steel plate cut the outlet side pinch roll.
As one of better embodiment, the driving mechanism of described one group of above pressure roller be connected one group of driving mechanism with top pinch roll and all be connected with a control module, and controlled by described control module.
Described driving mechanism comprises cylinder, but is not limited to this.
As one of better embodiment, described pressure roller is distributed in the shear line roller-way zone, and can be under the driving of drive unit with shear line roller-way zone in corresponding roller-way cooperate the clamping steel plate.
Compared with prior art, advantage of the present invention is at least: thus participate in making up the purpose that the shearing of cutting has realized avoiding Plate transferring deviation by setting up pressure roller before cutting in combination, it is simple in structure, easy to implement, but and the quality of Effective Raise steel plate and yields, produce distinct economic, simultaneously, the steel plate of producing need not the reconditioning of rolling off the production line, and has reduced Field Force's labour intensity and on-the-spot potential safety hazard.
Description of drawings
Fig. 1 is the structural representation of existing sheet material combined shear mechanism;
Fig. 2 is the structural representation of combined shear mechanism in a preferred embodiment of the present invention;
Description of reference numerals:
1-bilateral scissors entrance side pinch roll, 11-moves the side top pinch roll, 12-moves the side bottom pinch roll, 13-fixation side top pinch roll, 14-fixation side bottom pinch roll, 2-bilateral scissors outlet side pinch roll, 21-moves the side top pinch roll, 22-moves the side bottom pinch roll, 23-fixation side top pinch roll, 24-fixation side bottom pinch roll, the 3-subdivision is cut the outlet side pinch roll, 31-moves the side top pinch roll, 32-moves the side bottom pinch roll, 33-fixation side top pinch roll, 34-fixation side bottom pinch roll, the 4-pressure roller, 5-shear line roller-way zone, the 6-synchronizing shaft.
The specific embodiment
Below in conjunction with a preferred embodiment and accompanying drawing technical scheme of the present invention is further described.
Present embodiment is by participating in making up the shearing of cutting, and then prevent the steel plate whipping and sideslip at the front pressure roller of setting up of existing sheet material combined shear mechanism (hereinafter to be referred as " combination is cut ", comprise bilateral scissors and subdivision cut).
More specifically say, consult Fig. 2, sheet material combined shear mechanism comprises that bilateral scissors and subdivision cut in the present embodiment, and also is being provided with pressure roller 4 more than a group before the entrance of described bilateral scissors at least.
Aforementioned pinch roll comprises entrance side pinch roll and the outlet side pinch roll that the direction of feed (as shown by arrows) along steel plate sets gradually.
Aforementioned entrance side pinch roll comprises bilateral scissors entrance side pinch roll 1.
Aforementioned outlet side pinch roll comprises that one group of bilateral scissors outlet side pinch roll 2 and one group of subdivision of setting gradually along the direction of feed of steel plate cut outlet side pinch roll 3.
Preferably, aforementioned pressure roller can be arranged in the shear line roller-way zone 5.
As one of better embodiment, the driving mechanism of described one group of above pressure roller be connected one group of driving mechanism with top pinch roll and all be connected with a control module, and by described control module control, can realize the automation control to pressure roller and pinch roll, reduce site operation personnel's workload.
Described driving mechanism can be selected cylinder, hydraulic test or other Vidacare corp etc., but is not limited to this.
Accordingly, in the process by present embodiment sheet material combined shear mechanism shearing steel plate, can clamp simultaneously steel plate by described pressure roller and described pinch roll, prevent the steel plate whipping and sideslip.
Postscript, obvious, those skilled in the art can also be according to on-site actual situations, and with reference to technical scheme of the present invention, expects easily selecting suitably to set up the zone of pressure roller.
As one of comparatively preferred concrete application scheme, the roller-way that is chosen as shear line of aforementioned pressure roller, and can utilize cylinder to control the pressure roller knee-action.Further say, that is the pressure roller by the decline state cooperates with a corresponding roller in the roller-way of shear line to be finished the compression of steel plate middle part to afterbody, thereby prevents the steel plate whipping and sideslip.
The installation site of aforementioned cylinder and mounting structure etc. can specifically be adjusted according to field conditions.
This case inventor has implemented technical scheme of the present invention at Jiangsu sand steel group internal, by producing following beneficial effect behind the actual motion:
1, steel plate sideslip not in shear history could produce about more than 1,000 ten thousand yuan of economic benefit every year!
2, steel plate need not the reconditioning of rolling off the production line, and has reduced Field Force's labour intensity, reduces simultaneously on-the-spot potential safety hazard.
3, the finishing qualification rate of steel plate significantly improves, and comprising: burr be pressed into greatly reduce, three side cut plates greatly reduce, the rectangle of subdivision plate and four side cut plates reaches requirement and controlled.
Need to prove; the above person only is in order to explain the present invention's preferred embodiment; be not that attempt is done any formal restriction to the present invention according to this; be with; all have in lower any modification or change of doing relevant the present invention of identical invention spirit, all must be included in the category that the invention is intended to protection.
Claims (10)
1. a sheet material combined shear processing method is characterized in that, comprising:
Combined shear mechanism is provided, comprises that bilateral scissors and subdivision cut;
At least pressure roller more than a group is being set before the entrance of described bilateral scissors;
And, in the steel plate shearing process, by described more than one group a group in pressure roller and the described combined shear mechanism clamp simultaneously steel plate with top pinch roll, prevent the steel plate whipping and sideslip, and utilize described combined shear mechanism that steel plate is sheared.
2. sheet material combined shear processing method according to claim 1 is characterized in that, described pinch roll comprises entrance side pinch roll and the outlet side pinch roll that sets gradually along the direction of feed of steel plate.
3. sheet material combined shear processing method according to claim 1 and 2 is characterized in that, driving mechanism and described one group of driving mechanism with top pinch roll of described one group of above pressure roller are controlled by a control module.
4. sheet material combined shear processing method according to claim 1 is characterized in that, described pressure roller is distributed in the shear line roller-way zone, and can be under the driving of drive unit with shear line roller-way zone in corresponding roller-way cooperate the clamping steel plate.
5. sheet material combined shear mechanism structure-improved, comprise that bilateral scissors and subdivision cut, it is characterized in that, at least also be provided with pressure roller more than a group before the entrance of described bilateral scissors, be used in steel plate shearing process and combined shear mechanism one group and cooperate the clamping steel plate with top pinch roll, prevent the steel plate whipping and sideslip.
6. sheet material combined shear according to claim 5 mechanism structure-improved is characterized in that described pinch roll comprises entrance side pinch roll and the outlet side pinch roll that sets gradually along the direction of feed of steel plate.
7. sheet material combined shear according to claim 6 mechanism structure-improved is characterized in that, described outlet side pinch roll comprises that one group of bilateral scissors outlet side pinch roll and one group of subdivision of setting gradually along the direction of feed of steel plate cut the outlet side pinch roll.
8. each described sheet material combined shear mechanism structure-improved according to claim 5-7, it is characterized in that, it also comprises control module, the driving mechanism of described control module and described one group of above pressure roller be connected one group of driving mechanism with top pinch roll and be connected.
9. sheet material combined shear according to claim 8 mechanism structure-improved is characterized in that described driving mechanism comprises cylinder.
10. sheet material combined shear according to claim 5 mechanism structure-improved is characterized in that described pressure roller is distributed in the shear line roller-way zone, and cooperates with corresponding roller-way in the shear line roller-way zone.
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| CN2013100013473A CN103008766A (en) | 2013-01-04 | 2013-01-04 | Combined plate shearing mechanism improved structure and combined plate shearing processing method |
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| CN2013100013473A CN103008766A (en) | 2013-01-04 | 2013-01-04 | Combined plate shearing mechanism improved structure and combined plate shearing processing method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103639515A (en) * | 2013-11-15 | 2014-03-19 | 四川银河钢结构工程有限公司 | Board notch machining device |
| CN104669037A (en) * | 2015-02-02 | 2015-06-03 | 天津利德尔汽车零部件有限公司 | Feeding device of plate cutting machine |
| CN104772401A (en) * | 2015-04-08 | 2015-07-15 | 山东钢铁股份有限公司 | Pinch roll device for bilateral scissors |
| CN112108706A (en) * | 2020-08-13 | 2020-12-22 | 北京首钢自动化信息技术有限公司 | Pinch roll pressure control method and device in shearing process of roll-cutting type double-sided shear |
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| CN101327558A (en) * | 2007-06-22 | 2008-12-24 | 宝山钢铁股份有限公司 | Method for producing G group plate mode steel plate by the combination of digital control torch cutter and shears |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103639515A (en) * | 2013-11-15 | 2014-03-19 | 四川银河钢结构工程有限公司 | Board notch machining device |
| CN104669037A (en) * | 2015-02-02 | 2015-06-03 | 天津利德尔汽车零部件有限公司 | Feeding device of plate cutting machine |
| CN104669037B (en) * | 2015-02-02 | 2017-02-22 | 天津利德尔汽车零部件有限公司 | Feeding device of plate cutting machine |
| CN104772401A (en) * | 2015-04-08 | 2015-07-15 | 山东钢铁股份有限公司 | Pinch roll device for bilateral scissors |
| CN112108706A (en) * | 2020-08-13 | 2020-12-22 | 北京首钢自动化信息技术有限公司 | Pinch roll pressure control method and device in shearing process of roll-cutting type double-sided shear |
| CN112108706B (en) * | 2020-08-13 | 2022-04-12 | 北京首钢自动化信息技术有限公司 | Pinch roll pressure control method and device in shearing process of roll-cutting type double-sided shear |
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Application publication date: 20130403 |