CN104371438B - 一种建筑用聚合物复合涂料及其制备方法 - Google Patents

一种建筑用聚合物复合涂料及其制备方法 Download PDF

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CN104371438B
CN104371438B CN201410679087.XA CN201410679087A CN104371438B CN 104371438 B CN104371438 B CN 104371438B CN 201410679087 A CN201410679087 A CN 201410679087A CN 104371438 B CN104371438 B CN 104371438B
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谢晓杰
李文霞
刘建伟
梁美
王申
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Abstract

该建筑用聚合物复合涂料,其特征在于由以下重量份数的原料制成:苯丙乳液65份、粒径为2~5um蛇纹石粉9份、粒径为5~10um磷石膏粉7份、三乙醇胺1.2份、苯亚磺酸钠2.5份、硬脂酸锌5份、十二烷基苯磺酸钠2份、粒径为1~2um的镨钕合金粉4份、粒径为20~30nm的纳米铁粉7.5份、粒径为2~3um的碲粉2份。本发明建筑用聚合物复合涂料,加入由纳米铁粉、镨钕合金粉、碲粉组成的复合功能粉末;因此,具有良好的电磁屏蔽效果。该发明涂料在100 kHz~1.5 GHz的频率范围内,屏蔽效能达到62~78dB;同时具有较高的物理性能和耐热性能,以及良好的防水效果。

Description

一种建筑用聚合物复合涂料及其制备方法
技术领域
本发明属于建筑材料领域,涉及一种建筑涂料,更具体地说,是涉及一种建筑用聚合物复合涂料及其制备方法。
背景技术
建筑涂料具有装饰功能、保护功能和居住性改进功能。各种功能所占的比重因使用目的不同而不尽相同。装饰功能是通过建筑物的美化来提高它的外观价值的功能。主要包括平面色彩、图案及光泽方面的构思设计及立体花纹的构思设计。但要与建筑物本身的造型和基材本身的大小和形状相配合,才能充分的发挥出来。保护功能是指保护建筑物不受环境的影响和破坏的功能。不同种类的被保护体对保护功能要求的内容也各不相同。如室内与室外涂装所要求达到的指标差别就很大。有的建筑物对防霉、防火、保温隔热、耐腐蚀等有特殊要求。居住性改进功能主要是对室内涂装而言,就是有助于改进居住环境的功能,如隔音性、吸音性涂料的作用及其分类、防结露性等。涂料作用为装饰和保护,保护被涂饰物的表面,防止来自外界的光、氧、化学物质、溶剂等的侵蚀,提高被涂覆物的使用寿命;涂料涂饰物质表面,改变其颜色、花纹、光泽、质感等,提高物体的美观价值。
随着电子信息技术的发展,电磁干扰和电磁辐射影响着生产和信息安全以及人们的健康,因此电磁波屏蔽已成为研究的热点。目前镍系水性涂料电磁屏蔽性能和抗氧化性能良好,是当前水性电磁屏蔽涂料的主流;铜系水性涂料导电性好,但抗氧化性差,如何防止铜在水中的氧化是当前铜系水性涂料制备的关键技术问题;碳系水性涂料的耐腐蚀性好,密度小,价格低,但导电性相对较差,电磁屏蔽性能不显著。
发明内容
本发明目的在于克服现有技术中的不足,提供一种建筑用聚合物复合涂料,该建筑用聚合物复合涂料,具有良好的电磁屏蔽效果,同时具有较高的物理性能和耐热性能,以及良好的防水效果。
本发明建筑用聚合物复合涂料,由以下重量份数的原料制成:苯丙乳液58~66份、蛇纹石9~12份、磷石膏6~9份、三乙醇胺1~1.5份、苯亚磺酸钠2~3份、硬脂酸锌5~6份、十二烷基苯磺酸钠1.5~2份、活性填料12~15份;所述活性填料由粒径为1~2um的镨钕合金粉、粒径为20~30nm的纳米铁粉、粒径为2~3um的碲粉组成;所述镨钕合金中钕含量75~80%、镨含量20~25%。该建筑用聚合物复合涂料,所述蛇纹石、磷石膏粒径为5~10um。
作为优化,该建筑用聚合物复合涂料,其特征在于由以下重量份数的原料制成:苯丙乳液65份、粒径为2~5um蛇纹石粉9份、粒径为5~10um磷石膏粉7份、三乙醇胺1.2份、苯亚磺酸钠2.5份、硬脂酸锌5份、十二烷基苯磺酸钠2份、粒径为1~2um的镨钕合金粉4份、粒径为20~30nm的纳米铁粉7.5份、粒径为2~3um的碲粉2份。
制备该建筑用聚合物复合涂料的方法,包括以下步骤:
(1)、依次将粒径为2~5um蛇纹石粉9份、粒径为5~10um磷石膏粉7份、三乙醇胺1.2份、苯亚磺酸钠2.5份、硬脂酸锌5份;加入到45份的苯丙乳液中,以600~800转/min的速度搅拌30分钟;
(2)将十二烷基苯磺酸钠2份、粒径为1~2um的镨钕合金粉4份、粒径为20~30nm的纳米铁粉7.5份、粒径为2~3um的碲粉2份,混合搅拌均匀;加入到另20份的苯丙乳液中,采用超声波溶液搅拌机,搅拌80分钟;
(3)将步骤(1)和步骤(2)中的混合物混合,在以800~1000转/min的速度搅拌10分钟即可。
本发明建筑用聚合物复合涂料,采用苯丙乳液为基液,添加多种助剂,以及蛇纹石、磷石膏粉末;特别是加入由纳米铁粉、镨钕合金粉、碲粉组成的复合功能粉末;因此,具有良好的电磁屏蔽效果。该发明涂料在100 kHz~1.5 GHz的频率范围内,屏蔽效能达到62~78dB;同时具有较高的物理性能和耐热性能,以及良好的防水效果。
具体实施方式
下面给出的实施例拟对本发明作进一步说明,但不能理解为是对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明的一些非本质的改进和调整,仍属于本发明的保护范围。
实施例1:(1)、依次将粒径为2~5um蛇纹石粉9克、粒径为5~10um磷石膏粉7克、三乙醇胺1.2克、苯亚磺酸钠2.5克、硬脂酸锌5克;加入到45克的巴德富998A苯丙乳液中,以600~800转/min的速度搅拌30分钟,获得混合物A;
(2)将十二烷基苯磺酸钠2克、粒径为1~2um的镨钕合金粉4克、粒径为20~30nm的纳米铁粉7.5克、粒径为2~3um的碲粉2克,混合搅拌均匀;加入到另20克的巴德富998A苯丙乳液中,采用爱达普YPS59超声波溶液搅拌机,搅拌80分钟;获得混合物B;
(3)将步骤(1)和步骤(2)中的混合物A和混合物B混合,在以800~1000转/min的速度搅拌10分钟即可。
实施例2:(1)、依次将粒径为2~5um蛇纹石粉9克、粒径为5~10um磷石膏粉6克、三乙醇胺1克、苯亚磺酸钠2克、硬脂酸锌5克;加入到41克的巴德富998A苯丙乳液中,以600~800转/min的速度搅拌30分钟,获得混合物A;
(2)将十二烷基苯磺酸钠1.5克、粒径为1~2um的镨钕合金粉3.5克、粒径为20~30nm的纳米铁粉7克、粒径为2~3um的碲粉1.5克,混合搅拌均匀;加入到另17克的巴德富998A苯丙乳液中,采用爱达普YPS59超声波溶液搅拌机,搅拌80分钟;获得混合物B;
(3)将步骤(1)和步骤(2)中的混合物A和混合物B混合,在以800~1000转/min的速度搅拌10分钟即可。
实施例3:(1)、依次将粒径为2~5um蛇纹石粉12克、粒径为5~10um磷石膏粉9克、三乙醇胺1.5克、苯亚磺酸钠3克、硬脂酸锌6克;加入到46克的巴德富998A苯丙乳液中,以600~800转/min的速度搅拌30分钟,获得混合物A;
(2)将十二烷基苯磺酸钠2克、粒径为1~2um的镨钕合金粉4.5克、粒径为20~30nm的纳米铁粉8克、粒径为2~3um的碲粉2.5克,混合搅拌均匀;加入到另20克的巴德富998A苯丙乳液中,采用爱达普YPS59超声波溶液搅拌机,搅拌80分钟;获得混合物B;
(3)将步骤(1)和步骤(2)中的混合物A和混合物B混合,在以800~1000转/min的速度搅拌10分钟即可。
刮涂实施例1、实施例2、实施例3中防水材料,依据电子行业军用标准中的材料屏蔽效能的测试方法 SJ50524-1995,在100~1.5×109 kHz的频率范围内 对涂层的电磁屏蔽性能进行测试,所用矢量网络分析仪为美国安捷伦公司Agilent4396B型。依据GB/T16777-2008 《建筑防水涂料》中测试方法;测试其各项性能如表1所示。

Claims (3)

1.一种建筑用聚合物复合涂料,其特征在于由以下重量份数的原料制成:苯丙乳液58~66份、蛇纹石9~12份、磷石膏6~9份、三乙醇胺1~1.5份、苯亚磺酸钠2~3份、硬脂酸锌5~6份、十二烷基苯磺酸钠1.5~2份、活性填料12~15份;
所述活性填料由粒径为1~2μm的镨钕合金粉、粒径为20~30nm的纳米铁粉、粒径为2~3μm的碲粉组成;所述镨钕合金中钕含量75~80%、镨含量20~25%。
2.根据权利要求1所述建筑用聚合物复合涂料,其特征在于由以下重量份数的原料制成:苯丙乳液65份、粒径为2~5μm蛇纹石粉9份、粒径为5~10μm磷石膏粉7份、三乙醇胺1.2份、苯亚磺酸钠2.5份、硬脂酸锌5份、十二烷基苯磺酸钠2份、粒径为1~2μm的镨钕合金粉4份、粒径为20~30nm的纳米铁粉7.5份、粒径为2~3μm的碲粉2份。
3.一种制备权利要求2所述建筑用聚合物复合涂料的方法,其特征在于包括以下步骤:
(1)、依次将粒径为2~5μm蛇纹石粉9份、粒径为5~10μm磷石膏粉7份、三乙醇胺1.2份、苯亚磺酸钠2.5份、硬脂酸锌5份;加入到45份的苯丙乳液中,以600~800转/min的速度搅拌30分钟;
(2)将十二烷基苯磺酸钠2份、粒径为1~2μm的镨钕合金粉4份、粒径为20~30nm的纳米铁粉7.5份、粒径为2~3μm的碲粉2份,混合搅拌均匀;加入到另20份的苯丙乳液中,采用超声波溶液搅拌机,搅拌80分钟;
(3)将步骤(1)中的混合物和步骤(2)中的混合物混合,在以800~1000转/min的速度搅拌10分钟即可。
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