CN104370057A - Refrigerated container door plate storing and conveying line and storing and conveying method - Google Patents
Refrigerated container door plate storing and conveying line and storing and conveying method Download PDFInfo
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- CN104370057A CN104370057A CN201410579505.8A CN201410579505A CN104370057A CN 104370057 A CN104370057 A CN 104370057A CN 201410579505 A CN201410579505 A CN 201410579505A CN 104370057 A CN104370057 A CN 104370057A
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- door
- plate
- storing
- refrigerated container
- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/32—Individual load-carriers
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- Mechanical Engineering (AREA)
- Devices That Are Associated With Refrigeration Equipment (AREA)
Abstract
The invention discloses a refrigerated container door plate storing and conveying line which comprises a first conveying line. The first conveying line is arranged between a door plate assembling station and a door plate foaming station, and comprises a rack, transmission wheels, a plurality of conveying belts, a plurality of door plate brackets and a power device. A driving shaft and a driven shaft are arranged at the two ends of the rack in the length direction respectively. The transmission wheels are arranged on the driving shaft and the driven shaft. The conveying belts are arranged in the width direction of the rack and are parallel, the conveying belts extend in the length direction of the rack and are arranged around the rack in the length direction of the rack, and the conveying belts are connected with the transmission wheels to advance by being driven by the transmission wheels. The door plate brackets are arranged in the advancing direction of the conveying belts and vertically fixed to the conveying belts, and clearances are formed between the adjacent door plate brackets to form door plate storage space. The power device is connected with the driving shaft to drive the driving shaft to rotate. The invention further provides a storing and conveying method of refrigerated container door plates. The method comprises the step that the first conveying line is adopted between the door plate assembling station and the door plate foaming station to store and convey the refrigerated container door plates.
Description
Technical field
The present invention relates to a kind of equipment and method of Storing and conveying material, particularly relate to a kind of equipment and method of the Storing and conveying for refrigerated container door plank.
Background technology
In order to meet the requirement of manufacture craft, usual refrigerated container door plank, after completing assembling, needs standing 15 hours, just can enter down one foamed process.During this period, because refrigerated container door plank is not yet through foaming, door-plate inner chamber is without filling mat, and door-plate intensity is lower, cannot stackingly deposit, and can only deposit by monolithic.Meanwhile, in order to meet the requirement of rhythm of production, in above-mentioned time of repose, the storage of 60 ~ 70 pieces of door-plates at least be had.If kept flat one by one by these door-plates, not only very large area can be taken, also having some setbacks of material conveying process can be caused.
The measure taked in prior art is: the storage rack special making some, each storage rack special is placed the door-plate (general 5 ~ 8 pieces) of some, for this reason, door-plate is deposited required area and relatively reduced.But, due to can not be mutually stacking between door-plate and door-plate, therefore, must be separated by special device between each piece of door-plate on each storage rack special, be not easy to depositing and taking of door-plate.In addition, door-plate is positioned on each storage rack special successively from bottom to up according to completing the sequencing after assembling, and that is, the door-plate first completing assembling is that the door-plate then completing assembling is deposited seriatim from the bottom up in the bottom of storage rack special.But, when foamed process, normally fork truck other haulage equipments such as (or) cranes is utilized to take door-plate from storage rack special according to order from top to bottom, for this reason, for single storage rack special, the door-plate depositing in its underpart completes assembling at first and reaches at first and leaves standstill the required time, but these door-plates but foam the latest, vice versa, so the precedence of door-plate foaming is put upside down completely, so both be unfavorable for the management of manufacturing line, be also unfavorable for the quality improving door-plate foaming.In addition, also need between multiple storage rack special to mark sequencing, otherwise also the easy precedence by door-plate foaming is mixed up.
After foamed process, door-plate needs to be transported to door-plate and installs station (being installed to the station on refrigerated container by door-plate).During this period, due to the requirement of the aspects such as production technology, these door-plates are folded with about 5 pieces one and are piled some folding respectively, then folded by fork truck one, one be transported to door-plate installation station foldedly, finally be assembled on refrigerated container, such transportation very complicated, takes time and effort and inefficiency.
Notification number is CN2858581Y, and the day for announcing is on January 17th, 2007, and the Chinese patent literature that name is called " movable support bracket " discloses a kind of movable support bracket.This movable support bracket has two horizontal side to connecting panel, two forward and backward connecting panels being connected are carried out respectively by bolt with the initial and end of connecting panel, this forward and backward connecting panel higher than horizontal side to connecting panel, and Arch Bar Structure that there is U-shaped, that upwards arch upward, the adapter plate of the forward and backward arrangement of framework side is respectively arranged with knock hole, to realize locating with the installation of chain, and drive movable support bracket orbiting, to the bottom of connecting panel, four universal caster wheels are installed two horizontal side, run on orbit in order to support movable support bracket.Movable support bracket in technical scheme disclosed in this patent documentation can be advanced along track, which solves and avoids movable support bracket by the inclined problem in lifting weighting device top, ensure that the stability of the feed status of material on movable support bracket.But this patent documentation does not solve and to store and conveying is not foamed door-plate and the technical scheme of door-plate that foamed.
Summary of the invention
The object of the present invention is to provide a kind of refrigerated container door plank Storing and conveying line, it has door-plate concurrently and deposits and carry two functions, in not stacking and discontiguous situation, polylith door-plate can be deposited in minimum space, both ensure that the quality of the door-plate that do not foam, decrease again the storage area needed for door-plate significantly.
In addition, the sequencing utilizing refrigerated container door plank Storing and conveying line of the present invention can complete assembling according to door-plate carries out lower one production process successively, and whole course of conveying is smooth and easy, is convenient to the management of manufacturing line.
In addition, the reaching the standard grade of refrigerated container door plank Storing and conveying line of the present invention place and the roll off the production line operating process of taking is all simple and convenient, greatly saves subsidiary labour power.
For achieving the above object, the invention provides a kind of refrigerated container door plank Storing and conveying line, it comprises: be arranged at the first travel line between door-plate assembling station and door-plate foaming station; This first travel line comprises:
Frame, the two ends on its length direction are respectively equipped with imput shaft and driven axle;
Power wheel, it is located on imput shaft and driven axle, and with imput shaft and driven axle synchronous axial system;
Many load-transfer devices, its Width along frame is arranged and is parallel to each other, and described each load-transfer device all extends along the length direction of frame and puts around erecting on the length direction of frame, and this load-transfer device is connected to advance under the driving of power wheel with power wheel;
Several door-plate brackets, its direct of travel along load-transfer device is arranged, and each door-plate bracket is all fixedly erected on load-transfer device, has gap to form door-plate storage space between adjacent door-plate bracket;
Engine installation, it is connected with imput shaft, rotates to drive imput shaft.
Because the first travel line in above-mentioned door-plate Storing and conveying line is arranged between assembling station and foaming station, therefore, without the need to just the door-plate that do not foam being delivered to foaming station from assembling station by other transportation meanss (such as fork truck), and former and later two stations organically can be coupled together, like this, not only be conducive to the design arrangement of whole production line, be also conducive to the realization of production line automation.
In the technical program, the engine installation be connected with imput shaft drives imput shaft to rotate, imput shaft and driven axle are provided with power wheel, imput shaft rotates the power wheel synchronous axial system driven in imput shaft, meanwhile, the power wheel on driven axle also rotates under the induced effect of load-transfer device.
Because each door-plate bracket depositing door-plate arranges along the direct of travel of load-transfer device, for this reason, along with constantly advancing of load-transfer device, can in turn be placed on door-plate bracket at the door-plate of assembling station, similarly, the door-plate being transported to foaming station also can take off successively from door-plate bracket.Because load-transfer device is extended along the length direction of frame, therefore, be positioned at door-plate on door-plate bracket and can be transported to the other end on its length direction from the one end the length direction of frame by load-transfer device, namely from assembling station to foaming station.Again because load-transfer device is put around erecting on the length direction of frame, for this reason, when door-plate is from after door-plate bracket takes off, along with constantly advancing of load-transfer device, door-plate bracket then can be back to the one end on its length direction from the other end the length direction of frame by load-transfer device, namely be back to assembling station from foaming station, that is, door-plate bracket cyclically can be travelled to and fro between assembling station and foaming station around frame by load-transfer device.
In order to ensure door-plate independence each other (namely not stacking also do not contact), the door-plate adjoining placement can be separated by the storage space that the gap between adjacent door-plate bracket is formed.In addition, again because each door-plate bracket is all erected on load-transfer device, thus, the means of depositing taked in prior art are compared to (such as, keep flat one by one or utilize storage rack special to place), technical scheme of the present invention then can reduce the storage space of door-plate significantly.
Based on technique scheme, the quantity of door-plate bracket arranges not strict restriction, it can according to the length of frame, the entire length of manufacturing line, and the distance between adjacent door board bracket and the factors such as door-plate storage that do not foam needed for rhythm of production consider.Such as, in order to meet the needs of rhythm of production, can be designed in the same time period, deposit 60 ~ 70 pieces of door-plates.
Further, in refrigerated container door plank Storing and conveying line of the present invention, said conveyer belt is chain, and correspondingly above-mentioned power wheel is sprocket wheel.
Certainly, based on technical scheme of the present invention, load-transfer device is not limited to chain, and power wheel is also not limited to sprocket wheel, and such as, load-transfer device can also be belt, and correspondingly power wheel also can be belt pulley.
Further, in refrigerated container door plank Storing and conveying line of the present invention, the top of above-mentioned door-plate bracket is less than the distance of the first travel line central axis to ground to the distance of the first travel line central axis.
Because load-transfer device is arranged around frame on the length direction of frame, and door-plate bracket arranges on the conveyor belt, therefore along with load-transfer device is constantly advanced, door-plate bracket also can be advanced around frame, thus march to the process of foaming station from assembling station, the door-plate bracket placing door-plate is in the top of the first travel line central axis; And being back to the process of assembling station from foaming station, the door-plate bracket before placing door-plate is then in the below of the first travel line central axis.Therefore door-plate bracket is being back in the process of assembling station from foaming station, weares and teares, need the top making door-plate bracket to have certain distance far from ground in order to avoid grazing occurs for door-plate bracket and ground.This can realize to the distance on ground by the top of door-plate bracket is set smaller than the first travel line central axis to the distance of the first travel line central axis.Except above-mentioned set-up mode, other technological means can also be taked, such as, by overall for frame padded or will dig under the ground region corresponding to door-plate bracket to increase the distance etc. between the first travel line central axis and ground.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned door-plate bracket is vertically fixedly erected in said conveyer belt.
Compare to and door-plate carrier tilt is erected on load-transfer device, door-plate bracket is vertically erected on load-transfer device and can places more door-plate on the load-transfer device of unit length, that is, such setting can save the parking space of the door-plate that do not foam more.
Further, in refrigerated container door plank Storing and conveying line of the present invention, be fixedly erected in said conveyer belt to above-mentioned door-plate carrier tilt.
Be erected on load-transfer device by door-plate carrier tilt, correspondingly, the door-plate on door-plate bracket is also tilted-putted at a certain angle, like this, can alleviate door-plate to the applied pressure effect of load-transfer device institute.
Preferably, in refrigerated container door plank Storing and conveying line of the present invention, said conveyer belt has two.
In order to ensure the stability of door-plate in course of conveying, and guaranteeing the state of equilibrium of door-plate in standing process, two load-transfer devices can be set along the Width of frame, and these two load-transfer devices are parallel to each other and synchronously advance.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned first travel line also comprises some supporting rods, and its direct of travel along load-transfer device is arranged, each supporting rod is all fixedly connected with many load-transfer devices.
Because the weight of the door-plate of some is relatively large, for this reason, the object arranging supporting rod is the overall bearing strength of raising first travel line, and wherein, the two ends of each supporting rod are fixedly connected with two load-transfer devices respectively.
Further, in refrigerated container door plank Storing and conveying line of the present invention, each load-transfer device above-mentioned includes: load-transfer device body and the connecting strap being fixedly connected on load-transfer device body both sides, this connecting strap is provided with bolt hole, and supporting rod is fixedly connected with load-transfer device by the corresponding bolt through bolt hole.
Further, in refrigerated container door plank Storing and conveying line of the present invention, the end, two ends of above-mentioned each supporting rod is respectively equipped with bearing, and this bearing is located in frame, thinks that supporting rod provides support.
In this embodiment, the end, two ends of each supporting rod is respectively arranged with bearing, can arrange the track matched with bearing in both sides on frame Width, when load-transfer device is constantly advanced, bearing then rolls on the track of its correspondence along the direct of travel of load-transfer device.This bearing is the strong point of the weight transfer of supporting rod and door-plate bracket, and it can further for door-plate bracket provides support power.Compared to the technical scheme being fixedly connected with the power of providing support only relied between supporting rod with load-transfer device, this technical scheme being provided with bearing can provide larger more firm bearing force, especially when door-plate bracket is in the below of the first travel line central axis, if do not arrange bearing, supporting rod realizes and being fixedly connected with of load-transfer device by means of only fixed connecting piece (such as bolt), may depart from load-transfer device at the larger Action of Gravity Field lower support rod member of door-plate bracket and door-plate bracket, thus the safety performance of the first travel line can be reduced, shorten its service life.
Further, in refrigerated container door plank Storing and conveying line of the present invention, several door-plate brackets above-mentioned respectively correspondence are fixed on each supporting rod, and this each door-plate bracket includes:
Permanent seat, it is fixed on supporting rod, and this permanent seat is provided with the groove for accommodating door-plate end;
Pressure pin, its tail end is fixedly connected on permanent seat or supporting rod, and this pressure pin extends towards the direction away from load-transfer device from its tail end.
Gap between the pressure pin of adjacent door board bracket defines the storage space placing door-plate, one end of door-plate is positioned in the groove of permanent seat, on the one hand pressure pin door-plate is supported be erected on load-transfer device, another aspect pressure pin props up door-plate makes it can not come in contact with other door-plates adjoining placement or stacking.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned pressure pin has arc groove away from the top of load-transfer device, and this arc groove is for mating the locking bar on accommodating door-plate.
The locking bar of door-plate is placed in the groove on pressure pin top, another strong point can be provided for the placement of door-plate, the strong point that this strong point and door-plate lower end permanent seat provide like this coordinates, thus further ensures the stabilized conditions of door-plate in course of conveying and standing process.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned frame is provided with the first detection and localization switch in the front end of the direct of travel along load-transfer device, whether the door-plate bracket that this first detection and localization switch detect lines enters frame front end stores door-plate, if door-plate detected, make load-transfer device stop advancing, there is no door-plate if detect, make load-transfer device continue to advance.
Load-transfer device is put around erecting on the length direction of frame, along with advancing of load-transfer device, the each door-plate bracket be fixedly arranged on load-transfer device also can be advanced around frame, that is, each door-plate bracket can be advanced above the first travel line central axis, also can advance in the below of the first travel line central axis.When door-plate is transported to front end (namely foam station) of frame at the direct of travel along load-transfer device, if door-plate is not taken off from door-plate bracket in time, along with load-transfer device continue advance, the door-plate bracket placing door-plate will be positioned at the below of the first travel line central axis, now, door-plate can fall from door-plate bracket because of Action of Gravity Field.Thus, in frame, the first detection and localization switch is set in the front end of the direct of travel along load-transfer device, whether the door-plate bracket entering frame front end for detect lines has door-plate.If door-plate detected, load-transfer device stops advancing to avoid not foaming falling of door-plate; If detect without door-plate, load-transfer device continues to advance, so that door-plate is delivered to foaming station from assembling station.
In addition, when the first detection and localization switch has detected door-plate first, load-transfer device stops advancing, after taking off first piece of door-plate that do not foam, this door-plate bracket is through the front end of frame at the direct of travel along load-transfer device, first detection and localization switch detects without door-plate, load-transfer device continues to advance, next door-plate bracket is driven to advance forward, now, first detection and localization switch has detected door-plate again, load-transfer device second time stops advancing, after taking off second piece of door-plate, load-transfer device continues to advance, next door-plate bracket is driven to advance forward again, repeat above operation, like this, by the first detection and localization switch, the Automated condtrol that can also realize the first travel line is set.
Further, refrigerated container door plank Storing and conveying line of the present invention also comprises: be arranged at the second travel line between door-plate foaming station and door-plate installation station.
In order to remove the transport operation taken time and effort from, improve the work efficiency of manufacturing line, the door-plate foamed is delivered to installation station from foaming station by the second travel line by the technical program, and thus, foaming station and installation station can link up by the second travel line.Meanwhile, on the basis of the first travel line, assembling station, foaming station and these three stations of installation station also achieve overall linking.Like this, between each station, door-plate can just be completed from previous station to the conveying of a rear station without the need to passing through other transportation meanss (such as fork truck).
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned second travel line comprises:
Frame seat, the two ends on its length direction are respectively equipped with the first turning cylinder and the second turning cylinder;
Delivery wheel, it is located on the first turning cylinder and the second turning cylinder, and with the first turning cylinder and the second turning cylinder synchronous axial system;
Many belt conveyor, its Width along frame seat is arranged and is parallel to each other, described each belt conveyor all extends along the length direction of frame seat and arranges around frame seat on the length direction of frame seat, and this belt conveyor is connected to advance under the driving of delivery wheel with delivery wheel;
Some strut bars, its direct of travel along belt conveyor is arranged, each strut bar is fixedly connected on belt conveyor with all tiling;
Another engine installation, it is connected with the first turning cylinder, rotates to drive the first turning cylinder.
In technique scheme, another engine installation be connected with the first turning cylinder drives the first turning cylinder to rotate, first turning cylinder and the second turning cylinder are provided with delivery wheel, first turning cylinder rotates and drives the delivery wheel synchronous axial system on the first turning cylinder, meanwhile, the delivery wheel on the second turning cylinder also rotates under the induced effect of belt conveyor.
Because the door-plate inner chamber foamed has weighting material, its intensity is higher, therefore in order to promote transport efficiency, several piece door-plate can be stacked up be positioned over the second travel line belt conveyor on, thus in order to ensure the overall bearing strength of the second travel line, the technical program is fixedly connected with some strut bars on a moving belt along the direct of travel of belt conveyor.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned belt conveyor is transmission chain, and correspondingly described delivery wheel is sprocket wheel.
Certainly, based on technical scheme of the present invention, those skilled in the art can also adopt belt as belt conveyor, and correspondingly takes belt pulley as delivery wheel.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned belt conveyor is three.
Due to the door-plate stacking placement of several piece on a moving belt, relative weight is larger, therefore a belt conveyor or two belt conveyor are compared to, three belt conveyor are set and can distribute the weight of door-plate on the second travel line better, thus improve the bulk strength of the second travel line, extend the service life of the second travel line.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned belt conveyor comprises: belt conveyor body and the link span being fixedly connected on belt conveyor body both sides, this link span is provided with bolt hole, and strut bar is fixedly connected with belt conveyor by the corresponding bolt through bolt hole.
Preferably, in refrigerated container door plank Storing and conveying line of the present invention, the end, two ends of above-mentioned strut bar is connected with bearing, and this bearing is located at respectively on frame seat and is thought that strut bar provides support.
Be connected to bearing in the end, two ends of each strut bar, the both sides on frame seat Width are then provided with the chute matched with bearing, and when belt conveyor is constantly advanced, this bearing slides in the chute of its correspondence along the direct of travel of belt conveyor.In the technical program, because the length direction of belt conveyor at frame seat extends and arrange around frame seat on the length direction of frame seat, strut bar arranges on a moving belt, therefore along with belt conveyor is constantly advanced, strut bar is also advanced around frame seat, thus when strut bar marches to below frame seat, be subject to the effect of self gravitation, application force between strut bar and belt conveyor can increase, now bearing can as the strong point of load, thus improve the usage safety performance of the second travel line, and extend its service life.
Further, in refrigerated container door plank Storing and conveying line of the present invention, above-mentioned frame seat is provided with the second detection and localization switch in the front end of the direct of travel along belt conveyor, this the second detection and localization switch detects on the belt conveyor corresponding with frame seat front end whether be placed with door-plate, if door-plate detected, make belt conveyor stop advancing, there is no door-plate if detect, make belt conveyor continue to advance.
Due to belt conveyor be along frame seat length direction extend and on the length direction of frame seat around frame seat arrange, therefore, along with advancing of belt conveyor, the each strut bar be fixedly arranged on belt conveyor also can be advanced around frame seat, that is, each strut bar can be advanced above frame seat, also can advance in the below of frame seat.When door-plate is transported to frame seat when the front end of the direct of travel along belt conveyor, if door-plate fails to take off from strut bar in time, along with constantly advancing of belt conveyor, strut bar will be positioned at the below of frame seat, now, stacking door-plate then can get off from landing belt conveyor, the like, the door-plate of landing afterwards will be deposited in installation station place.Thus, the technical program arranges the second detection and localization switch in frame seat in the front end of the direct of travel along load-transfer device, for detecting on the belt conveyor corresponding with frame seat front end whether have door-plate.If door-plate detected, belt conveyor has stopped advancing the landing avoiding door-plate; If detect without door-plate, belt conveyor continues to advance, so that door-plate is delivered to installation station from foaming station.
At this, when the second detection and localization switch has detected door-plate first, belt conveyor has stopped advancing, after taking off the first folded door-plate, second detection and localization switch then detects without door-plate, and belt conveyor just continues to advance, and drives next folded door-plate to advance forward, when the second detection and localization switch second time has detected door-plate, belt conveyor stops advancing again, takes off the second folded door-plate, repeats above operation, like this, by the second detection and localization switch, the Automated condtrol that can also realize the second travel line is set.
Correspondingly, the invention still further relates to a kind of Storing and conveying method of refrigerated container door plank, the method can realize not foaming depositing and carrying of door-plate, on the one hand its can at one time in holding multiple pieces door-plate independently, both ensure that do not foam not stacking between door-plate, do not contact, decrease again the storage area do not foamed needed for door-plate significantly; It makes door-plate can foam successively according to completing the sequencing after assembling on the other hand, and course of conveying is smooth and easy, is convenient to the management of manufacturing line.In addition, the operating process of the Storing and conveying method of refrigerated container door plank of the present invention is simple and convenient, greatly saves subsidiary labour power.
In order to realize foregoing invention object, the Storing and conveying method of a kind of refrigerated container door plank provided by the present invention, it comprises: between door-plate assembling station and door-plate foaming station, adopt the first travel line Storing and conveying refrigerated container door plank in refrigerated container door plank Storing and conveying line as mentioned above.
Between door-plate assembling station and door-plate foaming station, adopt the first travel line can to realize not foaming the placement of door-plate and conveying, both decreased the parking space of door-plate, and be organically connected to again assembling station and foaming station.
Further, the Storing and conveying method of a kind of refrigerated container door plank of the present invention is also included in foaming station and door-plate and installs the second travel line Storing and conveying refrigerated container door plank in any one refrigerated container door plank Storing and conveying line adopted between station as described above.
On the basis of employing first travel line, utilize the organic linking that the second travel line can also achieve assembling station, foaming station and install between station.Like this, without the need to door-plate just can be completed from previous station to the conveying of a rear station by other transportation meanss (such as fork truck) between each station, avoid the transport operation taken time and effort, improve the work efficiency of manufacturing line.
Refrigerated container door plank Storing and conveying line of the present invention has door-plate and deposits function, its can at one time in deposit polylith door-plate, both ensure that not stacking between each door-plate and do not contacted, having decreased again the parking space needed for door-plate significantly.
In addition, refrigerated container door plank Storing and conveying line of the present invention also has door-plate conveying function, and it can carry out foaming of taking successively according to the sequencing completing assembling Rear Door, and course of conveying is smooth and easy, is convenient to the management of manufacturing line.
In addition, place and the roll off the production line operating process of taking of reaching the standard grade of refrigerated container door plank Storing and conveying line of the present invention is very simple and convenient, time saving and energy saving.
The Storing and conveying method of refrigerated container door plank of the present invention carrys out the door-plate of Storing and conveying refrigerated container owing to have employed the first travel line, this not only reduces the parking space of door-plate, also ensure door-plate to foam according to the sequencing of assembling, improve the foaming quality of door-plate.
In addition, the Storing and conveying method of refrigerated container door plank of the present invention carrys out the door-plate of Storing and conveying refrigerated container owing to have employed the first travel line and the second travel line, except the advantage brought except adopting the first travel line, it can avoid the carrying work between foaming station and installation station effectively, improves the work efficiency of manufacturing line.
Accompanying drawing explanation
Fig. 1 is the structural representation of refrigerated container door plank Storing and conveying line of the present invention under a kind of embodiment
Fig. 2 is the structural representation of the first travel line under a kind of embodiment in refrigerated container door plank Storing and conveying line of the present invention.
Fig. 3 is the left view of the first travel line shown in Fig. 2.
Fig. 4 is the right elevation of the first travel line shown in Fig. 2.
Fig. 5 is the structural representation of load-transfer device under a kind of embodiment in the first travel line shown in Fig. 2.
Fig. 6 is the enlarged drawing of the first travel line at K place shown in Fig. 3.
Fig. 7 is the left view of the load-transfer device shown in Fig. 5.
Fig. 8 is the birds-eye view of the load-transfer device shown in Fig. 5.
Fig. 9 is the structural representation of the second travel line under a kind of embodiment in refrigerated container door plank Storing and conveying line of the present invention.
Figure 10 is the left view of the second travel line shown in Fig. 9.
Figure 11 is the right elevation of the second travel line shown in Fig. 9.
Figure 12 is the structural representation of belt conveyor under a kind of embodiment in the second travel line shown in Fig. 9.
Figure 13 is the enlarged drawing of the second travel line at M place shown in Figure 10.
Figure 14 is the left view of the belt conveyor shown in Figure 12.
Figure 15 is the birds-eye view of the belt conveyor shown in Figure 12.
Detailed description of the invention
Below in conjunction with Figure of description and concrete embodiment, the Storing and conveying method to refrigerated container door plank Storing and conveying line of the present invention and refrigerated container door plank is further explained explanation, but this explanation illustrates the improper restriction do not formed technical scheme of the present invention.
Fig. 1 shows the structure of refrigerated container door plank Storing and conveying line of the present invention under a kind of embodiment.
As shown in Figure 1, refrigerated container door plank Storing and conveying line S under above-mentioned embodiment comprises the first travel line 1 and the second travel line 2, wherein, first travel line 1 is between door-plate assembling station a and door-plate foaming station b, and the second travel line 2 is installed between station c at door-plate foaming station b and door-plate.By the first travel line 1 and the second travel line 2, can make door-plate assembling station a, door-plate foaming station b and door-plate that station c is installed mutually to link up, thus station c installed by door-plate direct conveying from door-plate assembling station a to door-plate can be realized, that is, between each station, door-plate can just be completed from previous station to the conveying of a rear station without the need to passing through other transportation meanss (such as fork truck).
Fig. 2 shows the structure of the first travel line under a kind of embodiment in refrigerated container door plank Storing and conveying line of the present invention.It should be noted that, eliminate the secondary parts of part in Fig. 2 the structure of the first travel line clearly can be understood.
Fig. 3 and Fig. 4 is then respectively the left and right view of the first travel line shown in Fig. 2.
As Fig. 2, shown in Fig. 3 and Fig. 4, the first travel line 1 under this embodiment is arranged between door-plate assembling station a and door-plate foaming station b, this first travel line comprises: frame 11, driving chain wheel 12, chain 13, several door-plate brackets 14, imput shaft 15, driven axle 16 and the first engine installation (not shown in Fig. 1, Fig. 2 and Fig. 3).Wherein, two ends on frame 11 length direction are respectively equipped with imput shaft 15 and driven axle 16, and imput shaft 15 is positioned at door-plate assembling station a place, and driven axle 16 is positioned at door-plate foaming station b place, and imput shaft 15 is connected with the first engine installation, rotate to drive imput shaft; Imput shaft 15 and driven axle 16 are provided with driving chain wheel 12, it is connected with chain 13, chain 13 extends along the length direction of frame and arranges around frame 11 on the length direction of frame, several door-plate brackets 14 are arranged along the direct of travel P of chain, and each door-plate bracket 14 all with certain angle of inclination (such as, this angle of inclination can be 140-160 °) be fixedly erected on chain 13, and the gap had between door-plate bracket adjacent is between two to form the storage space of door-plate.
In addition, in order to reduce the parking space of door-plate further, above-mentioned door-plate bracket can vertically be erected on chain, to place more door-plate on the chain of unit length.
In addition, causing for preventing door-plate bracket and ground from interfering the object that grazing is worn and torn, the first travel line central axis Z being set greater than the distance of top to the first travel line centerline axis Z of door-plate bracket 14 to the distance on ground.Because chain 13 is arranged around frame, along with advancing of chain 13, door-plate bracket is also advanced around frame, the below of the first travel line central axis can be made to have make door-plate bracket to circulate the space of conveying by such arranging.In the present embodiment, the first travel line central axis Z can be set as 0.8m to the distance on ground, correspondingly by the distance controlling between the central axis Z of the first travel line and each door-plate bracket top for being less than 0.8m, such as 0.761m.
At this, above-mentioned driving chain wheel 12 can be replaced with belt pulley based on technical scheme of the present invention by those skilled in the art, and correspondingly chain 13 is replaced with belt conveyor.
As shown in Figure 2, Figure 3 and Figure 4, the first engine installation be connected with imput shaft 15 drives imput shaft 15 and rotates, owing to being provided with driving chain wheel 12 in imput shaft 15 and driven axle 16, driving chain wheel 12 in imput shaft 15 and imput shaft 15 synchronous axial system, and drive the driving chain wheel 12 on driven axle 16 to rotate by chain 13, meanwhile, driven axle 16 and driving chain wheel 12 synchronous axial system on it, now, chain 13 is advanced along P direction under the driving of driving chain wheel 12.
As shown in Figure 3 and Figure 4, the first travel line 1 has two chains 13, and these two chains 13 arrange along the Width of frame and are parallel to each other.
Continue to consult Fig. 2, Fig. 3 and Fig. 4, first travel line 1 also comprises some supporting rods 17, each supporting rod 17 is all fixedly connected with by tie bolt with two chains 13, these supporting rods 17 arrange along the direct of travel P of chain 13, bearing 18 is equipped with respectively in the end, two ends of each supporting rod 17, both sides on frame 11 Width are then provided with the first track 111 and the second track 112 arranged that to match with bearing 18, wherein, first track 111 is positioned at the top of the first travel line central axis Z, second track 112 is then positioned at the below of the first travel line central axis Z.When chain 13 to assemble along P direction from door-plate station a march to door-plate foaming station b time, bearing 18 rolls on the first track 111 of its correspondence along the direct of travel of chain, and when chain 13 to foam along Q direction from door-plate station b be back to door-plate assembling station a time, bearing 18 rolls on the second track 112 of its correspondence along the direct of travel of chain.Bearing 18 is strong points of the weight transfer of supporting rod and door-plate bracket, thinks that supporting rod provides support.Especially, when door-plate bracket is positioned at the below of the first travel line central axis Z, bearing can prevent supporting rod 17 and the disengaging between door-plate bracket 14 and chain 13 effectively.
Continue to consult Fig. 2 and Fig. 3, each door-plate bracket 14 is fixedly arranged on each supporting rod 17 respectively accordingly, and each door-plate bracket 14 includes permanent seat 141 and pressure pin 142.Wherein, permanent seat 141 is fixed on supporting rod 17, permanent seat 141 is provided with the C type groove 143 for accommodating door-plate end, the tail end of pressure pin 142 is fixedly connected on permanent seat 141, this pressure pin 142 extends towards the direction away from chain 13 from its tail end, pressure pin 142 has an arc groove 144 away from the top of chain 13, the shape size of this arc groove 144 just in time matches with accommodating locking bar with the locking bar on door-plate, thus prop up on the one hand the contact that door-plate avoids itself and adjacent door-plate, prevent door-plate from the careless landing door-plate bracket on the other hand.
Certainly, the tail end of above-mentioned pressure pin 142 also can directly be fixedly connected on supporting rod 17.Pressure pin can be fixedly arranged on permanent seat or supporting rod obliquely, also can vertically be fixedly arranged on permanent seat or supporting rod.
Fig. 5 to Fig. 8 respectively illustrates the structure of the load-transfer device in the first travel line of refrigerated container door plank Storing and conveying line of the present invention.
As shown in Figure 5-Figure 8, each chain 13 all includes chain body 131 and is fixedly connected on the L-type connecting strap 132 of chain body both sides respectively, L-type connecting strap 132 offers bolt hole 133, and supporting rod 17 is fixedly connected with chain 13 through corresponding bolt hole 133 by bolt assembly 134.
As shown in Figure 2, in order to realize Automated condtrol further, in frame 11, first detection and localization switch (not shown in Figure 2) can be set along the front end (i.e. door-plate foaming station b place) of the direct of travel P of chain 13, whether the door-plate bracket that this first detection and localization switch detect lines enters frame 11 front end stores door-plate; If door-plate detected, then make chain 13 stop advancing, if detect without door-plate, then made chain 13 continue to advance.
Fig. 9 shows the structure of the second travel line under a kind of embodiment in refrigerated container door plank Storing and conveying line of the present invention.It should be noted that, eliminate the secondary parts of part in Fig. 9 the structure of the second travel line clearly can be understood.
Figure 10 and Figure 11 is then respectively the left and right view of the second travel line shown in Fig. 9.
As shown in Fig. 9, Figure 10 and Figure 11, the second travel line 2 is preferably arranged at door-plate foaming station b and door-plate is installed between station c, this second travel line 2 comprises: frame seat 21, transmit sprocket wheel 22, transmission chain 23, some strut bar 24, first turning cylinder 25, second turning cylinders 26 and the second engine installation (not shown in Fig. 9, Figure 10 and Figure 11).Two ends on frame seat 21 length direction are respectively equipped with the first turning cylinder 25 and the second turning cylinder 26, wherein, first imput shaft 25 is positioned at door-plate foaming station b place, second turning cylinder 26 is positioned at door-plate and installs station c place, first turning cylinder 25 and the second turning cylinder 26 are provided with and transmit sprocket wheel 22, transmit sprocket wheel 22 and the first turning cylinder 25 and the second turning cylinder 26 synchronous axial system, transmission chain 23 extends along the length direction of frame seat 21 and arranges around frame seat 21 on the length direction of frame seat 21, transmission chain 23 is connected to advance along P direction under the driving transmitting sprocket wheel 22 with transmission sprocket wheel 22, some strut bars 24 are arranged along the direct of travel P of transmission chain 23, each strut bar 24 is fixedly connected on transmission chain 23 with all tiling, second engine installation is connected with the first turning cylinder 25, rotate to drive the first turning cylinder 25.
At this, based on above-mentioned embodiment, transmission sprocket wheel 22 can be replaced with belt pulley, and correspondingly transmission chain 23 be replaced with feed belt.
Continue to consult Fig. 9, Figure 10 and Figure 11, the second travel line 2 has three transmission chains 23, and these three transmission chains 23 are arranged along the Width of frame seat 21 and be arranged in parallel each other.In addition, the end, two ends of strut bar 24 is all connected with bearing 27, both sides on frame seat 21 Width are provided with the first chute 28 and the second chute 29 arranged that to match with bearing 27, wherein, first chute 28 is positioned at the top of frame seat 21, second chute 29 is then positioned at the below of frame seat 21, when transmission chain 23 to foam along P direction from door-plate station b march to door-plate station c is installed time, bearing 27 slides in the first chute 28 of its correspondence along the direct of travel of transmission chain 23, and when transmission chain 23 to install along Q direction from door-plate station c be back to door-plate foaming station b time, bearing 27 slides in the second chute 29 of its correspondence along the direct of travel of transmission chain 23.Bearing 27 is strong points of the weight transfer of strut bar and door-plate, and it can provide supporting role upwards for strut bar.
Figure 12 to Figure 15 respectively illustrates the structure of the belt conveyor in the second travel line of refrigerated container door plank Storing and conveying line of the present invention.
As shown in Figure 12-Figure 15, each transmission chain 23 all includes transmission chain body 231 and is fixedly connected on the L-type link span 232 of transmission chain body both sides respectively, L-type link span 232 offers bolt hole 233, and strut bar 24 is fixedly connected with transmission chain 23 through corresponding bolt hole 233 by bolt assembly 234.As shown in Figure 9, in order to realize Automated condtrol further, at frame seat 21, second detection and localization switch (not shown in Figure 9) can be set along the front end (i.e. door-plate install station c place) of the direct of travel P of transmission chain 23, whether the transmission chain 23 that the detection of this second detection and localization switch is corresponding with frame seat 21 front end is placed with door-plate; If door-plate detected, then make transmission chain 23 stop advancing, if detect without door-plate, then made transmission chain 23 continue to advance.
It should be noted that, the first travel line under above-mentioned embodiment and the length of the second travel line can the factor such as door-plate storage, the length of manufacturing line and space size of production site needed for rhythm of production consider.Such as, the door-plate amount of storage of the first travel line and the second travel line can be designed to 60-70 block.Again such as, if the door-plate amount of storage of the first travel line and the second travel line is 70 pieces, so according to need of production, the length of the first travel line can be set to 38 meters, and the length of the second travel line is set to 19.5 meters.
Under a kind of embodiment, the Storing and conveying method of refrigerated container door plank of the present invention comprises: between door-plate assembling station and door-plate foaming station, 1) adopt the first travel line under above-mentioned embodiment to carry out storage and the conveying of the door-plate of refrigerated container, and 2) install at door-plate foaming station and door-plate and between station, to adopt the second travel line under above-mentioned embodiment to carry out storage and the conveying of the door-plate of refrigerated container.
Consult Fig. 1 and Fig. 2, between door-plate assembling station and door-plate foaming station, adopt the first travel line under above-mentioned embodiment to comprise to the storage of the door-plate that do not foam and the step of conveying of carrying out refrigerated container:
1a) at door-plate assembling station a place, be placed on door-plate bracket 14 by first piece of door-plate A, along with advancing of chain 13, door-plate bracket 14 is advanced forward one by one, and follow-up door-plate is in turn placed on door-plate bracket 14;
Advancing 1b) along with chain 13, the door-plate bracket 14 being placed with door-plate marches to door-plate foaming station b place, and now, the first detection and localization switch detects there is door-plate on door-plate bracket, makes chain 13 stopping advance;
1c) take off first piece of door-plate A, now, the first detection and localization switch detects that, without door-plate on door-plate bracket, chain 13 continues to advance;
1d) chain 13 advances after a segment distance, when the first detection and localization switch detects and have door-plate B on second door-plate bracket 14, then makes chain 13 again stop advancing, simultaneously, take off second piece of door-plate B, by that analogy, thus realize the continuous conveying of end of door plate;
1e) be removed the door-plate bracket 14 after door-plate foam along Q direction from door-plate station b be back to door-plate assembling station a place, door-plate door-plate foam station b place foam.
Consult Fig. 1 and Fig. 9, install at door-plate foaming station and door-plate and to adopt between station the second travel line under above-mentioned embodiment to comprise to the good storage of door-plate of the foaming carrying out refrigerated container and the step of conveying:
2a) door-plate is piled one with five pieces to fold, folded for number door-plate is positioned on strut bar 24;
Advancing 2b) along with transmission chain 23, the first folded door-plate X marches to door-plate and installs station c place;
2c) the second detection and localization switch detects and the transmission chain 23 corresponding with frame seat front end is placed with door-plate, and transmission chain 23 stops advancing;
2d) take off the first folded door-plate X, now, the second detection and localization switch detects that transmission chain 23 continues to advance without door-plate on the transmission chain 23 of correspondence;
2e) transmission chain 23 advances after a segment distance, until the second detection and localization switch detects when to have door-plate on the transmission chain 23 of correspondence again, then makes transmission chain 23 second time stop advancing, simultaneously, take off the second folded door-plate Y, by that analogy, thus realize the continuous conveying of end of door plate;
2f) be removed the strut bar 24 after door-plate install along Q direction from door-plate station c be back to door-plate foaming station b place, door-plate door-plate installation station c place install.
In some embodiments, in order to match with other process rhythms that door-plate is processed, the delivery speed that can control two strip transmission lines is 3-5 m/min.
It should be noted that; the above-mentioned explanation of disclosed embodiment makes professional and technical personnel in the field can carry out multiple types like change and amendment for the present embodiment apparently; this similar change is that those skilled in the art directly can draw or be easy to all distortion of just associating from content disclosed by the invention, all should belong to protection scope of the present invention.Therefore the present invention can not be subject to the restriction of this embodiment.
Claims (22)
1. a refrigerated container door plank Storing and conveying line, is characterized in that, comprising: be arranged at the first travel line between door-plate assembling station and door-plate foaming station; Described first travel line comprises:
Frame, the two ends on its length direction are respectively equipped with imput shaft and driven axle;
Power wheel, it is located on described imput shaft and driven axle, and with described imput shaft and driven axle synchronous axial system;
Many load-transfer devices, its Width along frame is arranged and is parallel to each other, described each load-transfer device all extends along the length direction of frame and puts around erecting on the length direction of frame, and described load-transfer device is connected to advance under the driving of power wheel with described power wheel;
Several door-plate brackets, its direct of travel along load-transfer device is arranged, and each door-plate bracket is all fixedly erected on described load-transfer device, has gap to form door-plate storage space between adjacent described door-plate bracket;
Engine installation, it is connected with described imput shaft, rotates to drive imput shaft.
2. refrigerated container door plank Storing and conveying line as claimed in claim 1, it is characterized in that, described load-transfer device is chain, and correspondingly described power wheel is sprocket wheel.
3. refrigerated container door plank Storing and conveying line as claimed in claim 1, is characterized in that, the top of described door-plate bracket is less than the distance of the first travel line central axis to ground to the distance of described first travel line central axis.
4. refrigerated container door plank Storing and conveying line as claimed in claim 1, it is characterized in that, described door-plate bracket is vertically fixedly erected on described load-transfer device.
5. refrigerated container door plank Storing and conveying line as claimed in claim 1, is characterized in that, be fixedly erected on described load-transfer device to described door-plate carrier tilt.
6. refrigerated container door plank travel line as claimed in claim 1, it is characterized in that, described load-transfer device is two.
7. refrigerated container door plank Storing and conveying line as claimed in claim 1, it is characterized in that, described first travel line also comprises some supporting rods, and its direct of travel along load-transfer device is arranged, described each supporting rod is all fixedly connected with described many load-transfer devices.
8. refrigerated container door plank Storing and conveying line as claimed in claim 7, it is characterized in that, each load-transfer device described includes: load-transfer device body and the connecting strap being fixedly connected on load-transfer device body both sides, described connecting strap is provided with bolt hole, and described supporting rod is fixedly connected with load-transfer device by the corresponding bolt through described bolt hole.
9. refrigerated container door plank Storing and conveying line as claimed in claim 7, it is characterized in that, the end, two ends of described each supporting rod is respectively equipped with bearing, and described bearing is located in frame, thinks that supporting rod provides support.
10. refrigerated container door plank Storing and conveying line as claimed in claim 7, it is characterized in that, several door-plate brackets described respectively correspondence are fixed on each supporting rod, and each door-plate bracket described includes:
Permanent seat, it is fixed on described supporting rod, and described permanent seat is provided with the groove for accommodating door-plate end;
Pressure pin, its tail end is fixedly connected on described permanent seat or supporting rod, and described pressure pin extends towards the direction away from load-transfer device from its tail end.
11. refrigerated container door plank Storing and conveying lines as claimed in claim 10, it is characterized in that, described pressure pin has arc groove away from the top of load-transfer device, and this arc groove is for mating the locking bar on accommodating door-plate.
12. refrigerated container door plank Storing and conveying lines as claimed in claim 1, it is characterized in that, described frame is provided with the first detection and localization switch in the front end of the direct of travel along described load-transfer device, whether the door-plate bracket that this first detection and localization switch detect lines enters frame front end stores door-plate, if door-plate detected, make load-transfer device stop advancing, there is no door-plate if detect, make load-transfer device continue to advance.
13., as the refrigerated container door plank Storing and conveying line in claim 1-12 as described in any one, is characterized in that, also comprise: be arranged at the second travel line between door-plate foaming station and door-plate installation station.
14. refrigerated container door plank Storing and conveying lines as claimed in claim 13, it is characterized in that, described second travel line comprises:
Frame seat, the two ends on its length direction are respectively equipped with the first turning cylinder and the second turning cylinder;
Delivery wheel, it is located on described first turning cylinder and the second turning cylinder, and with described first turning cylinder and the second turning cylinder synchronous axial system;
Many belt conveyor, its Width along frame seat is arranged and is parallel to each other, described each belt conveyor all extends along the length direction of frame seat and arranges around frame seat on the length direction of frame seat, and described belt conveyor is connected to advance under the driving of delivery wheel with described delivery wheel;
Some strut bars, its direct of travel along belt conveyor is arranged, described each strut bar is fixedly connected on described belt conveyor with all tiling;
Another engine installation, it is connected with described first turning cylinder, rotates to drive the first turning cylinder.
15. refrigerated container door plank Storing and conveying lines as claimed in claim 14, it is characterized in that, described belt conveyor is transmission chain, and correspondingly described delivery wheel is sprocket wheel.
16. refrigerated container door plank travel lines as claimed in claim 14, it is characterized in that, described belt conveyor is three.
17. refrigerated container door plank Storing and conveying lines as claimed in claim 14, it is characterized in that, described belt conveyor comprises: belt conveyor body and the link span being fixedly connected on belt conveyor body both sides, described link span is provided with bolt hole, and described strut bar is fixedly connected with belt conveyor by the corresponding bolt through described bolt hole.
18. refrigerated container door plank Storing and conveying lines as claimed in claim 14, it is characterized in that, the end, two ends of described strut bar is connected with bearing, and this bearing is located at respectively on frame seat and is thought that strut bar provides support.
19. refrigerated container door plank Storing and conveying lines as claimed in claim 14, it is characterized in that, described frame seat is provided with the second detection and localization switch in the front end of the direct of travel along described belt conveyor, this the second detection and localization switch detects on the belt conveyor corresponding with frame seat front end whether be placed with door-plate, if door-plate detected, make belt conveyor stop advancing, there is no door-plate if detect, make belt conveyor continue to advance.
The Storing and conveying method of 20. 1 kinds of refrigerated container door planks, it is characterized in that, comprising: between door-plate assembling station and door-plate foaming station, adopt the first travel line Storing and conveying refrigerated container door plank in the refrigerated container door plank Storing and conveying line in as claim 1-12 as described in any one.
The Storing and conveying method of 21. refrigerated container door planks as claimed in claim 20, it is characterized in that, also comprise: between door-plate foaming station and door-plate installation station, adopt the second travel line Storing and conveying refrigerated container door plank in refrigerated container door plank Storing and conveying line as claimed in claim 13.
The Storing and conveying method of 22. refrigerated container door planks as claimed in claim 20, it is characterized in that, also comprise: between door-plate foaming station and door-plate installation station, adopt the second travel line Storing and conveying refrigerated container door plank in the refrigerated container door plank Storing and conveying line in as claim 14-19 as described in any one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410579505.8A CN104370057B (en) | 2014-10-24 | 2014-10-24 | Refrigerated container door plank Storing and conveying line and Storing and conveying method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410579505.8A CN104370057B (en) | 2014-10-24 | 2014-10-24 | Refrigerated container door plank Storing and conveying line and Storing and conveying method |
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| CN104370057A true CN104370057A (en) | 2015-02-25 |
| CN104370057B CN104370057B (en) | 2017-03-08 |
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| CN110451237A (en) * | 2019-08-05 | 2019-11-15 | 东莞市伊索实业有限公司 | A kind of loading and unloading cache shelf |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN104370057B (en) | 2017-03-08 |
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Address after: 201900, 2-3, 2121 Yang Yang Road, Shanghai, Baoshan District Patentee after: Shanghai Huanyu Logistics Technology Co., Ltd. Address before: 201900, 2-3, 2121 Yang Yang Road, Shanghai, Baoshan District Patentee before: Shengshi Container Management (Shanghai) Co., Ltd. |