CN104354450A - Machining process of outdoor and tooling protection coating fabrics - Google Patents
Machining process of outdoor and tooling protection coating fabrics Download PDFInfo
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- CN104354450A CN104354450A CN201410670155.6A CN201410670155A CN104354450A CN 104354450 A CN104354450 A CN 104354450A CN 201410670155 A CN201410670155 A CN 201410670155A CN 104354450 A CN104354450 A CN 104354450A
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Abstract
The invention discloses a machining process of outdoor and tooling protection coating fabrics. The machining process comprises the following steps: interweaving wefts and warps into a gray fabric, wherein ultra-high molecular weight polyethylene fibers and non-natural fibers are used as raw materials of the wefts and the warps; and coating a PU (polyurethane) layer on the gray fabric by virtue of a coating machine, wherein the speed of the coating machine is below 15m/min, the temperature of the coating machine is 110-120 DEG C, and the coating times of the coating machine is two. The outdoor and tooling protection coating fabrics are low in price, have weft and warp tensile strengths of above 800 N and a tearing strength of above 60 N, and have the characteristics of being waterproof and light, and having a buoyancy in water.
Description
Technical field
The present invention relates to the processing technology of a kind of open air, frock protective coating fabric, belong to weaving intertexture field.
Background technology
Current superhigh molecular weight polyethylene fibers raw material is mainly through dissolving, and then cooling is pressed into the bulk of required size, puts it into flak jackets intermediate interlayer and uses; Also can as a kind of raw material of anti-cutting gloves through compiling; Be at setline in addition, the fields such as fishing net are also as a kind of wear-resisting knitted material; But never this raw material is used on loom tatting product; Tatting product all uses aramid fiber usually, polyester-cotton blend is produced intensity as raw material, the open air that abrasion resistance has higher requirements and frock articles for use, but still exist on the high side, scuff resistance does not reach the shortcoming of perfect condition, compared with superhigh molecular weight polyethylene fibers, aramid fiber, wearability and the intensity of polyester-cotton blend are all nothing like superhigh molecular weight polyethylene fibers.
Summary of the invention
The object of the present invention is to provide the processing technology of a kind of open air, frock protective coating fabric, product price of the present invention is cheap, through weft tensile strength at more than 800N, tearing strength at more than 60N, and have waterproof, light and handy, in water the buoyant feature of tool.
For achieving the above object, technical scheme of the present invention is:
The processing technology of a kind of open air, frock protective coating fabric, comprise the steps: all to adopt superhigh molecular weight polyethylene fibers and non-natural fibers to be raw material through broadwise, described superhigh molecular weight polyethylene fibers has high strength, high abrasion degree, the feature that anti acid alkali performance is good, is woven into grey cloth through loom, described grey cloth is coated with PU coating by coating machine, below coating machine speed of a motor vehicle 15m/min, temperature is 110-120 DEG C, and coating machine coating number of times is 2 times.
Described superhigh molecular weight polyethylene fibers and non-natural fibers are with 1:(0-80) radical arrangement mode arrange; Form selvedge after scissors blades put into by fiber by described loom in interleaving process middle section position during weft fiber trimming carries out trimming to weft fiber, or directly adopt electrothermal filament smelting staplings to processbearing astrocyte selvedge.
Described raw material adopts the method sizing of low twist respectively or adopts high-temperature steam sizing before interweaving through loom, when adopting the method sizing of low twist, the twist controls between 50-250 twists with the fingers, and twists with the fingers and twists with the fingers or Z sth. made by twisting to employing S, high-temperature steam must be adopted to shape when the twist is twisted with the fingers above higher than 250; Setting temperature during described high-temperature steam sizing is 100-120 DEG C, and described setting temperature must not higher than 120 DEG C, no person there will be through weft fiber turn round and round, not straight phenomenon, cause the grey cloth interweaving out to there will be small particles after dyed.
Described non-natural fibers adopts the one in polyamide fibre, terylene, polypropylene fibre, acrylic fibers.
First the described grey cloth be interwoven through loom is put into dye vat and is dyeed below 120 DEG C of temperature, the fabric after dyeing through tentering, be shaped into colored fabric, wherein said setting temperature is 110-120 DEG C, and the speed of a motor vehicle is below 30m/min; Adopting this kind of dyeing temperature and the speed of a motor vehicle, there is not the phenomenon melting breakpoint in the superhigh molecular weight polyethylene fibers that can adequately protect; And then by coating machine coating PU coating.
Beneficial effect of the present invention is: open air of the present invention, the product price that the deinterleaving method of frock protective fabric interweaves out is cheap, through weft tensile strength at more than 800N, tearing strength is at more than 60N, and there is waterproof, lightly, the buoyant feature of tool in water, its water resistance can reach 1000mm hydraulic pressure, possess light and handy, the advantage that can float in water, it can be used as novel outdoor tent, sleeping bag, hammock, raw material in knapsack articles for use and frock, make shaping outdoor goods and frock product, compare existing product, have easy to carry, lightly, intertexture Color is good, can bubble through the water column during urgent chance water, be convenient to receive target-seeking advantage.
Detailed description of the invention
Embodiment 1
Present embodiments provide the processing technology of a kind of open air, frock protective coating fabric, comprise the steps: all to adopt 150D superhigh molecular weight polyethylene fibers and 140D non-natural fibers to be raw material through broadwise, non-natural fibers adopts the one in polyamide fibre or acrylic fibers, raw material adopts the method for low twist to shape respectively, the twist controls, between 100 sth. made by twisting, to twist with the fingers and twist with the fingers to employing S; Raw material after sizing is woven into grey cloth through loom, and wherein said superhigh molecular weight polyethylene fibers and non-natural fibers are arranged with the radical arrangement mode of 1:1; Selvedge is formed after scissors blades put into by fiber by described loom in interleaving process middle section position during weft fiber trimming carries out trimming to weft fiber.The described grey cloth be interwoven through loom is put into dye vat and is dyeed below 120 DEG C of temperature through acid dyes, the fabric after dyeing through tentering, be shaped into colored fabric, wherein said setting temperature is 115 DEG C, and the speed of a motor vehicle is 29m/min.Described colored fabric is coated with PU coating by coating machine, coating machine speed of a motor vehicle 10m/min, temperature is 115 DEG C.And coating machine coating number of times is 2 times.The open air of the present embodiment, the product price that the deinterleaving method of frock protective fabric interweaves out is cheap, through weft tensile strength at more than 800N, tearing strength is at more than 60N, and there is waterproof, lightly, the buoyant feature of tool in water, its water resistance can reach 1000mm hydraulic pressure, possess light and handy, the advantage that can float in water, it can be used as novel outdoor tent, sleeping bag, hammock, raw material in knapsack articles for use and frock, make shaping outdoor goods and frock product, compare existing product, have easy to carry, lightly, intertexture Color is good, can bubble through the water column during urgent chance water, be convenient to receive target-seeking advantage.
Embodiment 2
Present embodiments provide the processing technology of a kind of open air, frock protective coating fabric, comprise the steps: all to adopt 150D superhigh molecular weight polyethylene fibers to be raw material through broadwise, raw material adopts the method sizing of low twist, and the twist controls, between 160 sth. made by twisting, to twist with the fingers and twist with the fingers to employing S; Raw material after sizing is woven into grey cloth through loom; Selvedge is formed after scissors blades put into by fiber by described loom in interleaving process middle section position during weft fiber trimming carries out trimming to weft fiber.The described grey cloth be interwoven through loom is put into dye vat and is dyeed below 120 DEG C of temperature through acid dyes, the fabric after dyeing through tentering, be shaped into colored fabric, wherein said setting temperature is 110 DEG C, and the speed of a motor vehicle is 27m/min.Described colored fabric is coated with PU coating by coating machine, coating machine speed of a motor vehicle 14m/min, temperature is 118 DEG C.And coating machine coating number of times is 2 times.The open air of the present embodiment, the product price that the deinterleaving method of frock protective fabric interweaves out is cheap, through weft tensile strength at more than 800N, tearing strength is at more than 60N, and there is waterproof, lightly, the buoyant feature of tool in water, its water resistance can reach 1000mm hydraulic pressure, possess light and handy, the advantage that can float in water, it can be used as novel outdoor tent, sleeping bag, hammock, raw material in knapsack articles for use and frock, make shaping outdoor goods and frock product, compare existing product, have easy to carry, lightly, intertexture Color is good, can bubble through the water column during urgent chance water, be convenient to receive target-seeking advantage.
Embodiment 3
Present embodiments provide the processing technology of a kind of open air, frock protective coating fabric, comprise the steps: all to adopt 75D superhigh molecular weight polyethylene fibers and 100D non-natural fibers to be raw material through broadwise, non-natural fibers adopts the one in terylene, raw material adopts the method for low twist to shape respectively, the twist controls, between 220 sth. made by twisting, to twist with the fingers and twist with the fingers to employing Z; Raw material after sizing is woven into grey cloth through loom, and wherein said superhigh molecular weight polyethylene fibers and non-natural fibers are arranged with the radical arrangement mode of 1:4; Selvedge is formed after scissors blades put into by fiber by described loom in interleaving process middle section position during weft fiber trimming carries out trimming to weft fiber.The described grey cloth be interwoven through loom is coated with PU coating by coating machine, coating machine speed of a motor vehicle 14m/min, and temperature is 110 DEG C.And coating machine coating number of times is 2 times.The open air of the present embodiment, the product price that the deinterleaving method of frock protective fabric interweaves out are cheap, through weft tensile strength at more than 800N, tearing strength is at more than 60N, and have waterproof, light and handy, in water the buoyant feature of tool, its water resistance can reach 1000mm hydraulic pressure, and density only has 0.9g/cm
3possess light and handy, the advantage that can float in water, it can be used as novel outdoor tent, sleeping bag, hammock, raw material in knapsack articles for use and frock, make shaping outdoor goods and frock product, compare existing product, have easy to carry, light and handy, intertexture Color is good, can bubble through the water column, is convenient to receive target-seeking advantage during urgent chance water.
Embodiment 4
Present embodiments provide the processing technology of a kind of open air, frock protective coating fabric, comprise the steps: all to adopt 400D superhigh molecular weight polyethylene fibers and non-natural fibers to be raw material through broadwise, non-natural fibers adopts polypropylene fibre, raw material adopts high-temperature steam to shape respectively, and setting temperature is 100-120 DEG C; Raw material after sizing is woven into grey cloth through loom, and wherein said superhigh molecular weight polyethylene fibers and non-natural fibers are arranged with the radical arrangement mode of 1:80; Described loom directly adopts electrothermal filament smelting to break after weft fiber and forms selvedge in interleaving process during weft fiber trimming.The described grey cloth be interwoven through loom is put into dye vat and is dyeed below 120 DEG C of temperature through acid dyes, the fabric after dyeing through tentering, be shaped into colored fabric, wherein said setting temperature is 120 DEG C, and the speed of a motor vehicle is 30m/min.Described colored fabric is coated with PU coating by coating machine, coating machine speed of a motor vehicle 13m/min, temperature is 120 DEG C.And coating machine coating number of times is 2 times.The open air of the present embodiment, the product price that the deinterleaving method of frock protective fabric interweaves out is cheap, through weft tensile strength at more than 800N, tearing strength is at more than 60N, and there is waterproof, lightly, the buoyant feature of tool in water, its water resistance can reach 1000mm hydraulic pressure, possess light and handy, the advantage that can float in water, it can be used as novel outdoor tent, sleeping bag, hammock, raw material in knapsack articles for use and frock, make shaping outdoor goods and frock product, compare existing product, have easy to carry, lightly, intertexture Color is good, can bubble through the water column during urgent chance water, be convenient to receive target-seeking advantage.
Claims (5)
1. the processing technology of an open air, frock protective coating fabric, it is characterized in that, comprise the steps: all to adopt superhigh molecular weight polyethylene fibers and non-natural fibers to be raw material through broadwise, grey cloth is woven into through loom, described grey cloth is coated with PU coating by coating machine, below coating machine speed of a motor vehicle 15m/min, temperature is 110-120 DEG C, and coating machine coating number of times is 2 times.
2. the processing technology of a kind of open air as claimed in claim 1, frock protective coating fabric, it is characterized in that, described superhigh molecular weight polyethylene fibers and non-natural fibers are with 1:(0-80) radical arrangement mode arrange; Form selvedge after scissors blades put into by fiber by described loom in interleaving process middle section position during weft fiber trimming carries out trimming to weft fiber, or directly adopt electrothermal filament smelting to break after weft fiber to form selvedge.
3. the processing technology of a kind of open air as claimed in claim 1, frock protective coating fabric, it is characterized in that, described raw material adopts the method sizing of low twist respectively or adopts high-temperature steam sizing before interweaving through loom, when adopting the method sizing of low twist, the twist controls between 50-250 twists with the fingers, twist with the fingers and twist with the fingers or Z sth. made by twisting to employing S, high-temperature steam must be adopted to shape when the twist is twisted with the fingers above higher than 250; Setting temperature when described high-temperature steam is shaped is 100-120 DEG C.
4. the processing technology of a kind of open air as claimed in claim 1 or 2, frock protective coating fabric, is characterized in that, described non-natural fibers adopts the one in polyamide fibre, terylene, polypropylene fibre, acrylic fibers.
5. the processing technology of a kind of open air as claimed in claim 1, frock protective coating fabric, it is characterized in that, first the described grey cloth be interwoven through loom is put into dye vat and is dyeed below 120 DEG C of temperature, fabric after dyeing through tentering, be shaped into colored fabric, wherein said setting temperature is 110-120 DEG C, and the speed of a motor vehicle is below 30m/min; And then by coating machine coating PU coating.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104452035A (en) * | 2014-11-21 | 2015-03-25 | 绍兴市南门防静电纺织有限公司 | Production method of protective colored fabric for outdoor clothes and frocks |
CN105369442A (en) * | 2015-12-03 | 2016-03-02 | 太仓圣丹绒服装有限公司 | Coating fabric |
CN108708183A (en) * | 2018-07-24 | 2018-10-26 | 江苏工程职业技术学院 | A kind of production method of high-performance camping tent fabric on foot |
CN112981662A (en) * | 2021-02-04 | 2021-06-18 | 江苏厚生新能源科技有限公司 | Antibacterial radiation-proof polyethylene composite fabric and preparation process thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104452035A (en) * | 2014-11-21 | 2015-03-25 | 绍兴市南门防静电纺织有限公司 | Production method of protective colored fabric for outdoor clothes and frocks |
CN105369442A (en) * | 2015-12-03 | 2016-03-02 | 太仓圣丹绒服装有限公司 | Coating fabric |
CN108708183A (en) * | 2018-07-24 | 2018-10-26 | 江苏工程职业技术学院 | A kind of production method of high-performance camping tent fabric on foot |
CN112981662A (en) * | 2021-02-04 | 2021-06-18 | 江苏厚生新能源科技有限公司 | Antibacterial radiation-proof polyethylene composite fabric and preparation process thereof |
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Application publication date: 20150218 |