Summary of the invention
Based on the technical problem that background technology exists, the present invention is directed in current wooden skin industry and cannot make a year wheel face wood skin, provide a kind of new annual ring wood skin production technology, by the condition of Optimization Technology, easily cut, quality is tight, the solid wood year wheel face wood skin that steady quality is lasting.
Technical scheme of the present invention is as follows:
(1) vacuum injecting glue: timber is carried out vacuum injecting glue, or inject artificial wood pulp;
(2) heating water tanks: spend 36 hours after injecting glue, in water tank, every 1 ton of water adds urea or oxalic acid 1.5 kilograms, then the timber after injecting glue is put into water tank and heats, place temperature control steam valve in water tank, temperature increase per hour 1 DEG C, until 45 ~ 50 degrees Celsius;
(3) cut: the temperature ensureing timber entirety all very evenly after, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Being configured to of step (2) described water tank: be covered with jet chimney at water tank bottom, aperture offered by pipeline, and steam is up emitted from water tank bottom by aperture, to make the water temperature in whole water tank very even;
Step (1) preferably injects artificial wood pulp;
Step (2) water tank is preferably sealing radiator, can recycle the steam in water tank.
Usefulness of the present invention is:
1, being configured to of water tank of the present invention: be covered with jet chimney at water tank bottom, aperture offered by pipeline, steam is up emitted from water tank bottom by aperture, can ensure that the water temperature in whole water tank is very even;
2, technique of the present invention places temperature control steam valve in water tank, temperature increase per hour 1 DEG C, until 45 ~ 50 degrees Celsius, only has the annual ring section of producing under this condition just can accomplish to compact not scatter;
3, the present invention is simple to operation, is applicable to large-scale production;
4,
instant invention overcomes the industry and there is a technical bottleneck always, namely cannot make high imitation solid wood board two ends year wheel face (because a year wheel face wood skin cannot be made in current wooden skin industry, year wheel face wooden skin cutting after be very easy to scatter), year wheel face wood skin elegant in appearance, there are extraordinary market prospects.
Detailed description of the invention
embodiment 1:
Choose the raw material that Manchurian ash produces as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum and inject sham wood slurry;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, place temperature control steam valve in water tank, and temperature increase per hour 1 DEG C, until 45 degrees Celsius;
(3) cut: the temperature ensureing timber entirety all very evenly after, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Being configured to of step (2) described water tank: water tank is sealing radiator, can recycle the steam in water tank; And be covered with jet chimney at water tank bottom, aperture offered by pipeline, steam is up emitted from water tank bottom by aperture, to make the water temperature in whole water tank very even;
The Manchurian ash timber that this technique prepares easily cuts, and final products year wheel face wood cortex ground closely, and clean mark is elegant in appearance.
Contrast experiment 1:
Choose the raw material that Manchurian ash produces as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum and inject sham wood slurry;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, do not place temperature control steam valve in water tank, be slowly warmed up to 45 degrees Celsius;
(3) cut: after reaching temperature, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Step (2) described water tank be configured to common water tank;
The year wheel face wood cortex ground defective tightness of the Manchurian ash timber cutting that this technique prepares, easily loose, texture is unintelligible.
embodiment 2:
Choose the raw material that elm is produced as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum injecting glue;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, place temperature control steam valve in water tank, and temperature increase per hour 1 DEG C, until 46 degrees Celsius;
(3) cut: the temperature ensureing timber entirety all very evenly after, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Being configured to of step (2) described water tank: water tank is sealing radiator, can recycle the steam in water tank; And be covered with jet chimney at water tank bottom, aperture offered by pipeline, steam is up emitted from water tank bottom by aperture, to make the water temperature in whole water tank very even;
The elm timber that this technique prepares easily cuts, and final products year wheel face wood cortex ground closely, and clean mark is elegant in appearance.
Contrast experiment 2:
Choose the raw material that elm is produced as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum injecting glue;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, do not place temperature control steam valve in water tank, be slowly warmed up to 46 degrees Celsius;
(3) cut: after reaching temperature, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Step (2) described water tank be configured to common water tank;
The year wheel face wood cortex of the elm timber cutting that this technique prepares is comparatively tight, but all are just easily loose, and texture is clear not.
embodiment 3:
Choose the raw material that red oak produces as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum and inject sham wood slurry;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, place temperature control steam valve in water tank, and temperature increase per hour 1 DEG C, until 48 degrees Celsius;
(3) cut: the temperature ensureing timber entirety all very evenly after, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Being configured to of step (2) described water tank: water tank is sealing radiator, can recycle the steam in water tank; And be covered with jet chimney at water tank bottom, aperture offered by pipeline, steam is up emitted from water tank bottom by aperture, to make the water temperature in whole water tank very even;
The red oak timber that this technique prepares easily cuts, and final products year wheel face wood cortex ground closely, and clean mark is elegant in appearance.
Contrast experiment 3:
Choose the raw material that red oak produces as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum and inject sham wood slurry;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, do not place temperature control steam valve in water tank, be slowly warmed up to 48 degrees Celsius;
(3) cut: after reaching temperature, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Step (2) described water tank be configured to common water tank;
The year wheel face wood cortex ground defective tightness of the red oak timber cutting that this technique prepares, easily loose, texture is unintelligible.
embodiment 4:
Choose the raw material that Thailand's teak is produced as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum injecting glue;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, place temperature control steam valve in water tank, and temperature increase per hour 1 DEG C, until 50 degrees Celsius;
(3) cut: the temperature ensureing timber entirety all very evenly after, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Being configured to of step (2) described water tank: water tank is sealing radiator, can recycle the steam in water tank; And be covered with jet chimney at water tank bottom, aperture offered by pipeline, steam is up emitted from water tank bottom by aperture, to make the water temperature in whole water tank very even;
Thailand's teakwood that this technique prepares easily cuts, and final products year wheel face wood cortex ground closely, and clean mark is elegant in appearance.
Contrast experiment 4:
Choose the raw material that Thailand's teak is produced as year wheel face wood skin, step is as follows:
(1) vacuum injecting glue: timber is carried out vacuum injecting glue;
(2) heating water tanks: spend 36 hours after injecting glue, every 1 ton of water adds 1.5 kilograms, urea in water tank, then the timber after injecting glue is put into water tank and heats, do not place temperature control steam valve in water tank, be slowly warmed up to 50 degrees Celsius;
(3) cut: after reaching temperature, take out and cut a year wheel face and cut, year wheel face wooden skin thickness at 0.15 ~ 0.3mm;
Upon a drop in temperature, then again timber is returned in water tank and continues heating, so circulate;
Step (2) described water tank be configured to common water tank;
The year wheel face wood cortex ground defective tightness of Thailand's teakwood cutting that this technique prepares, easily loose, texture is unintelligible.
embodiment 5: index is tested and assessed
The year wheel face lagging quality obtained by embodiment 1-4 is tight, and clean mark, elegant in appearance, steady quality is lasting.And contrast test 1-4 almost cannot obtain a year wheel face lagging (structure is too loose, and all are just opened),
as can be seen here, temperature control mode of the present invention and mode of heating serve synergy, overcome the bottleneck that the industry exists for a long time, have produced attractive and durable year wheel face lagging.
The year wheel face lagging that Example 1-4 is obtained, Absolute Dry Density is 0.7g/cm
3, resin added is 170g/m
2, glue solid content is 55%, multi-layer solid wood composite floor of colding pressing.
The testing result of same batch of each 20 pieces of samples is all met to the performance requirement of GB/T 18103-2000 " solid wooden compound floor ", and hardness of paint film reaches 4 H, surface abrasion resistance is less than 0.08g/100r.
As can be seen here, year provided by the invention wheel face lagging, have very outstanding index performance, it for the production of high imitation solid wood board, can comprise compoiste wood floor, and all reaches National Performance Criteria.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.