CN104328892B - Special aluminum foil composite floor for container house and manufacturing method of special aluminum foil composite floor - Google Patents
Special aluminum foil composite floor for container house and manufacturing method of special aluminum foil composite floor Download PDFInfo
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- CN104328892B CN104328892B CN201410581800.7A CN201410581800A CN104328892B CN 104328892 B CN104328892 B CN 104328892B CN 201410581800 A CN201410581800 A CN 201410581800A CN 104328892 B CN104328892 B CN 104328892B
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Abstract
The invention provides a special aluminum foil composite floor for a container house and a manufacturing method of the special aluminum foil composite floor. The special aluminum foil composite floor sequentially comprises a surface slurry layer, a non-woven layer, a platinum cloth layer, a lower grid layer, a middle material layer, an upper grid layer and an aluminum foil layer from bottom to top. The special aluminum foil composite floor is applicable to the container house, the life quality of the container house is improved, and the special aluminum foil composite floor has the characteristics that the waterproof performance is high, the fireproof effect is good, and the service life is long.
Description
Technical field
The invention belongs to house decorative material field, be specifically related to one and be specially adapted for container house, the aluminium foil composite floor board that fire-proof and water-proof performance is good, and manufacture method.
Background technology
At present, in order to meet the demand of expressway around city development, substantial amounts of work personnel pour in city, these work personnel's is more liquid, and in order to solve lodging problem, cheap container house becomes first-selected, and use of living for convenience, the inside of container house is the most also equipped with floor.
Existing container is mostly container made of steel, aluminium alloy container and fibreglass reinforced plastic container.Container made of steel intensity is high, weldability is good, sound construction, watertightness are good, but its heat conductivity is relatively strong, easily causes internal material to burn；Although aluminium alloy container is lightweight, specious, anticorrosion, easy to process and processing cost and repair cost low, but its cost is high, welding performance is poor；Although fibreglass reinforced plastic container strength rigid is big, heat insulating and corrosion, easy cleaning are repaired, but at its most aging, stubborn bolt, intensity is relatively low.Therefore, existing container all can not use directly as container house, be required for laying the floor of a layer function in container, but the most not one can to make up container heat conductivity strong, easily cause internal-combustion and the poor defect of water proofing property.
Therefore, develop a kind of be specifically designed to container house, fire prevention and the good floor of water resistance be those skilled in the art institute urgent need to solve the problem.
Summary of the invention
For solving the problems referred to above, the invention discloses one and be specially adapted for container house, the aluminium foil composite floor board that fire-proof and water-proof performance is good, and manufacture method.
In order to achieve the above object, the present invention provides following technical scheme:
A kind of container house aluminum foil special composite floor board, includes starch adhesive layer, nonwoven layers, platinum layer of cloth, lower clathrum, the middle bed of material, upper clathrum and aluminium foil layer the most successively.
The concrete manufacturing step of the present invention is:
(1) injection face pulp layer raw material in basic unit's mould, solidify to form starch adhesive layer as basic unit；
(2) upper surface at starch adhesive layer is layed in the non-woven fabrics of the equal size of starch adhesive layer, as nonwoven layers, and uses drum extrusion；
(3) at the platinum cloth that upper surface one layer of specification of laying is 6x4 of nonwoven layers, as platinum layer of cloth, and drum extrusion is used；
(4) upper surface at platinum layer of cloth lays one layer of specification is the grid cloth of 5x5, as lower clathrum, and uses drum extrusion；
(5) bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material；The middle bed of material is placed on the top of lower clathrum, and uses drum extrusion；
(6) upper surface at the middle bed of material lays two-layer specification is the grid cloth of 5x5, as upper clathrum, and uses drum extrusion；
(7) upper surface at upper clathrum is layed in the aluminium foil of the equal size of clathrum, as aluminium foil layer, and uses drum extrusion；
(8) starch adhesive layer, nonwoven layers, platinum layer of cloth, lower clathrum, the middle bed of material, on the side of clathrum and aluminium foil layer use permeable waterproof agent coating, form waterproof sealing layer.
The present invention is a kind of container house aluminum foil special composite floor board, and orlop and container are affixed and are combined into as starch adhesive layer, as basic unit；The top of starch adhesive layer is equipped with the nonwoven layers that non-woven fabrics makes, and uses drum extrusion；The platinum cloth of one layer of 6x4 of top laying of nonwoven layers is as platinum layer of cloth, and uses drum extrusion；The top of platinum layer of cloth is equipped with the grid cloth of one layer of 5x5 as lower clathrum, and uses drum extrusion；The top of lower clathrum is equipped with the middle bed of material, and uses drum extrusion；Grid cloth and the aluminium foil of two-layer 5x5 is laid on the top of the middle bed of material respectively, respectively as upper clathrum and aluminium foil layer, and uses drum extrusion.
As preferably, mass percent shared by the constituent of starch adhesive layer raw material and each composition is respectively as follows: magnesium oxide: 40-45%, Pulvis Talci: 12-16%, iron oxide red: 1-3%, magnesium chloride: 33-40%, flyash: 2-5%, phosphoric acid: 0.1-0.5%.
Starch adhesive layer in the present invention is made up of magnesium oxide, Pulvis Talci, iron oxide red, magnesium chloride, flyash and phosphoric acid；Magnesium oxide has the general character of basic anhydride, has gelatinization results；Do not live ripple, fire resistance and acid-resisting of talcous chemical property is good, and fusing point is high；Iron oxide red is used for dyeing；Magnesium chloride is dissolved in phosphoric acid, containing a large amount of magnesium ions so that starch adhesive layer is partial to magnesian, more environmental protection, and phosphoric acid can also promote starch adhesive layer to solidify；Flyash can improve the workability of above each material.
As preferably, mass percent shared by the constituent of middle bed of material raw material and each composition is respectively as follows: magnesium oxide: 28-35%, wood flour: 12-15%, leftover pieces: 12-17%, magnesium chloride: 35-42%, iron oxide red: 0.2-0.5%.
The middle bed of material in the present invention is made up of wood flour, leftover pieces, magnesium oxide, magnesium chloride and iron oxide red；Wood flour, as main inserts, adds leftover pieces remaining in other production processes, reduces production cost；And add magnesium oxide and magnesium chloride, be beneficial to be gelled together mixture therein；Iron oxide red is used for dyeing.
As preferably, the ripple magnesium degree of magnesium chloride is 20-25.
Considering production cost and the using effect of the present invention, the magnesium chloride solution selecting ripple magnesium degree to be 20-25 is advisable.
As preferably, permeable waterproof agent is waterproofing agent of organosilicon.
Waterproofing agent of organosilicon is a kind of pollution-free, new and effective waterproof material of having no irritating odor, when being coated on the side of starch adhesive layer, nonwoven layers, platinum layer of cloth, lower clathrum, the middle bed of material, upper clathrum and aluminium foil layer, the imperceptible one layer of water white breathable films of naked eyes can be formed, when meeting the rainwater flowed down by container side wall or being in malaria environment, moisture can be stoped to invade, the dust that side of the present invention is accumulative can also be washed away totally simultaneously, serve inside moistureproof and mildewproof, exterior clean, prevent the effect of air slaking.
As preferably, the thickness of starch adhesive layer is the 35-42% of gross thickness；The thickness of the middle bed of material is the 45-52% of gross thickness.
The present invention, compared with existing container house floor, has the beneficial effect that (1), be applicable to container house, improves the quality of life of container house；(2) water resistance is strong, flameproof effect good；(3) service life is long.
Accompanying drawing explanation
Fig. 1, the structural representation of the present invention.
Reference numerals list: starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, upper clathrum 6, aluminium foil layer 7, waterproof sealing layer 8.
Detailed description of the invention
The technical scheme provided the present invention below with reference to specific embodiment is described in detail, it should be understood that following detailed description of the invention is merely to illustrate the present invention rather than limits the scope of the present invention.
Embodiment 1:
It is illustrated in figure 1 the structural representation of the present invention, the present invention is a kind of container house aluminum foil special composite floor board, including starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, upper clathrum 6 and aluminium foil layer 7 the most successively, wherein the thickness of starch adhesive layer is the 35% of gross thickness；The thickness of the middle bed of material is the 45% of gross thickness.
Its concrete manufacturing step is:
(1) injection face pulp layer raw material in basic unit's mould, solidify to form starch adhesive layer 1 as basic unit；
(2) upper surface at starch adhesive layer is layed in the non-woven fabrics of the equal size of starch adhesive layer, as nonwoven layers 2, and uses drum extrusion；Mass percent shared by the constituent of starch adhesive layer raw material and each composition is respectively as follows: magnesium oxide: 40%, Pulvis Talci: 16%, iron oxide red: 1%, magnesium chloride: 40%, flyash: 2.5%, phosphoric acid: 0.5%；The ripple magnesium degree of magnesium chloride is 20；
(3) at the platinum cloth that upper surface one layer of specification of laying is 6x4 of nonwoven layers 2, as platinum layer of cloth 3, and drum extrusion is used；
(4) upper surface at platinum layer of cloth 3 lays one layer of specification is the grid cloth of 5x5, as lower clathrum 4, and uses drum extrusion；
(5) bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material 5；The middle bed of material 5 is placed on the top of lower clathrum 4, and uses drum extrusion；Mass percent shared by the constituent of middle bed of material raw material and each composition is respectively as follows: magnesium oxide: 28%, wood flour: 15%, leftover pieces: 17%, magnesium chloride: 39.5%, iron oxide red: 0.5%；The ripple magnesium degree of magnesium chloride is 20；
(6) upper surface at the middle bed of material 5 lays two-layer specification is the grid cloth of 5x5, as upper clathrum 6, and uses drum extrusion；
(7) upper surface at upper clathrum 6 is layed in the aluminium foil of the equal size of clathrum 6, as aluminium foil layer 7, and uses drum extrusion；
(8) starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, on the side of clathrum 6 and aluminium foil layer 7 use waterproofing agent of organosilicon coating, form waterproof sealing layer 8.
The container house specific complex floor manufactured by said method, its fire protecting performance promotes 23%, and water resistance promotes 19%, and service life extends 33%.
Embodiment 2:
It is illustrated in figure 1 the structural representation of the present invention, the present invention is a kind of container house aluminum foil special composite floor board, including starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, upper clathrum 6 and aluminium foil layer 7 the most successively, wherein the thickness of starch adhesive layer is the 38% of gross thickness；The thickness of the middle bed of material is the 48% of gross thickness.
Its concrete manufacturing step is:
(1) injection face pulp layer raw material in basic unit's mould, solidify to form starch adhesive layer 1 as basic unit；
(2) upper surface at starch adhesive layer is layed in the non-woven fabrics of the equal size of starch adhesive layer, as nonwoven layers 2, and uses drum extrusion；Mass percent shared by the constituent of starch adhesive layer raw material and each composition is respectively as follows: magnesium oxide: 42%, Pulvis Talci: 15%, iron oxide red: 3%, magnesium chloride: 37%, flyash: 2.5%, phosphoric acid: 0.5%；The ripple magnesium degree of magnesium chloride is 22；
(3) at the platinum cloth that upper surface one layer of specification of laying is 6x4 of nonwoven layers 2, as platinum layer of cloth 3, and drum extrusion is used；
(4) upper surface at platinum layer of cloth 3 lays one layer of specification is the grid cloth of 5x5, as lower clathrum 4, and uses drum extrusion；
(5) bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material 5；The middle bed of material 5 is placed on the top of lower clathrum 4, and uses drum extrusion；Mass percent shared by the constituent of middle bed of material raw material and each composition is respectively as follows: magnesium oxide: 30%, wood flour: 14%, leftover pieces: 15%, magnesium chloride: 41.5%, iron oxide red: 0.5%；The ripple magnesium degree of magnesium chloride is 22；
(6) upper surface at the middle bed of material 5 lays two-layer specification is the grid cloth of 5x5, as upper clathrum 6, and uses drum extrusion；
(7) upper surface at upper clathrum 6 is layed in the aluminium foil of the equal size of clathrum 6, as aluminium foil layer 7, and uses drum extrusion；
(8) starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, on the side of clathrum 6 and aluminium foil layer 7 use waterproofing agent of organosilicon coating, form waterproof sealing layer 8.
The container house specific complex floor manufactured by said method, its fire protecting performance promotes 28%, and water resistance promotes 25%, and service life extends 40%.
Embodiment 3:
It is illustrated in figure 1 the structural representation of the present invention, the present invention is a kind of container house aluminum foil special composite floor board, including starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, upper clathrum 6 and aluminium foil layer 7 the most successively, wherein the thickness of starch adhesive layer is the 42% of gross thickness；The thickness of the middle bed of material is the 52% of gross thickness.
Its concrete manufacturing step is:
(1) injection face pulp layer raw material in basic unit's mould, solidify to form starch adhesive layer 1 as basic unit；
(2) upper surface at starch adhesive layer is layed in the non-woven fabrics of the equal size of starch adhesive layer, as nonwoven layers 2, and uses drum extrusion；Mass percent shared by the constituent of starch adhesive layer raw material and each composition is respectively as follows: magnesium oxide: 45%, Pulvis Talci: 12%, iron oxide red: 1%, magnesium chloride: 39%, flyash: 2.5%, phosphoric acid: 0.5%；The ripple magnesium degree of magnesium chloride is 25；
(3) at the platinum cloth that upper surface one layer of specification of laying is 6x4 of nonwoven layers 2, as platinum layer of cloth 3, and drum extrusion is used；
(4) upper surface at platinum layer of cloth 3 lays one layer of specification is the grid cloth of 5x5, as lower clathrum 4, and uses drum extrusion；
(5) bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material 5；The middle bed of material 5 is placed on the top of lower clathrum 4, and uses drum extrusion；Mass percent shared by the constituent of middle bed of material raw material and each composition is respectively as follows: magnesium oxide: 35%, wood flour: 12%, leftover pieces: 12%, magnesium chloride: 40.5%, iron oxide red: 0.5%；The ripple magnesium degree of magnesium chloride is 25；
(6) upper surface at the middle bed of material 5 lays two-layer specification is the grid cloth of 5x5, as upper clathrum 6, and uses drum extrusion；
(7) upper surface at upper clathrum 6 is layed in the aluminium foil of the equal size of clathrum 6, as aluminium foil layer 7, and uses drum extrusion；
(8) starch adhesive layer 1, nonwoven layers 2, platinum layer of cloth 3, lower clathrum 4, the middle bed of material 5, on the side of clathrum 6 and aluminium foil layer 7 use waterproofing agent of organosilicon coating, form waterproof sealing layer 8.
The container house specific complex floor manufactured by said method, its fire protecting performance promotes 33%, and water resistance promotes 30%, and service life extends 51%.
Finally it should be noted that, above example is only in order to illustrate technical scheme and non-limiting technical scheme, it will be understood by those within the art that, technical scheme is modified or equivalent by those, without deviating from objective and the scope of the technical program, all should contain in the middle of scope of the presently claimed invention.
Claims (4)
1. a container house aluminum foil special composite floor board, it is characterised in that: include starch adhesive layer, nonwoven layers, platinum layer of cloth, lower clathrum, the middle bed of material, upper clathrum and aluminium foil layer the most successively；Its concrete manufacturing step is:
(1) injection face pulp layer raw material in basic unit's mould, solidify to form starch adhesive layer as basic unit；Mass percent shared by the constituent of described starch adhesive layer raw material and each composition is respectively as follows: magnesium oxide: 40-45%, Pulvis Talci: 12-16%, iron oxide red: 1-3%, magnesium chloride: 33-40%, flyash: 2-5%, phosphoric acid: 0.1-0.5%；
(2) upper surface at starch adhesive layer is layed in the non-woven fabrics of the equal size of starch adhesive layer, as nonwoven layers, and uses drum extrusion；
(3) at the platinum cloth that upper surface one layer of specification of laying is 6x4 mesh of nonwoven layers, as platinum layer of cloth, and drum extrusion is used；
(4) at the grid cloth that upper surface one layer of specification of laying is 5x5 mesh of platinum layer of cloth, as lower clathrum, and drum extrusion is used；
(5) bed of material raw material in adding in middle bed of material mould, solidify to form the middle bed of material；The middle bed of material is placed on the top of lower clathrum, and uses drum extrusion；Mass percent shared by the constituent of described middle bed of material raw material and each composition is respectively as follows: magnesium oxide: 28-35%, wood flour: 12-15%, leftover pieces: 12-17%, magnesium chloride: 35-42%, iron oxide red: 0.2-0.5%；
(6) upper surface at the middle bed of material lays the grid cloth that two-layer specification is 5x5 mesh, as upper clathrum, and uses drum extrusion；
(7) upper surface at upper clathrum is layed in the aluminium foil of the equal size of clathrum, as aluminium foil layer, and uses drum extrusion；
(8) starch adhesive layer, nonwoven layers, platinum layer of cloth, lower clathrum, the middle bed of material, on the side of clathrum and aluminium foil layer use permeable waterproof agent coating, form waterproof sealing layer.
A kind of container house aluminum foil special composite floor board the most according to claim 1, it is characterised in that: the ripple magnesium degree of described magnesium chloride is 20-25.
A kind of container house aluminum foil special composite floor board the most according to claim 1, it is characterised in that: described permeable waterproof agent is waterproofing agent of organosilicon.
A kind of container house aluminum foil special composite floor board the most according to claim 1, it is characterised in that: the 35-42% that thickness is gross thickness of described starch adhesive layer；The 45-52% that thickness is gross thickness of the described middle bed of material.
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104805986A (en) * | 2015-04-23 | 2015-07-29 | 张家港市盛港绿色防火建材有限公司 | Fire-retardant container floorboard with PVC (polyvinyl chloride) attached on surface and manufacturing method thereof |
| CN104805997A (en) * | 2015-04-23 | 2015-07-29 | 张家港市盛港绿色防火建材有限公司 | Novel container fireproof floor and manufacturing method of novel container fireproof floor |
| CN105040941A (en) * | 2015-07-31 | 2015-11-11 | 张家港市盛港绿色防火建材有限公司 | Magnesian wallboard with inner decorative face and manufacturing method of magnesian wallboard |
| CN106592911A (en) * | 2016-11-19 | 2017-04-26 | 张家港市盛港绿色防火建材有限公司 | Waterproof warm-keeping floor dedicated to container |
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| CN201011108Y (en) * | 2007-02-13 | 2008-01-23 | 天津市橡胶工业研究所 | PVC sports floor with glass fiber meshwork and nonwoven cloth compound reinforcing layer |
| CN201738502U (en) * | 2009-12-08 | 2011-02-09 | 唐显易 | Aluminum foil anti-corrosive heat insulating tile |
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Effective date of registration: 20190815 Address after: 215600 Zhangjiagang Economic Development Zone, Suzhou City, Jiangsu Province (No. 9 South North East Road, Yangshe Town) Patentee after: Zhangjiagang Shenggang Environment Fire-Proof Construction Materials Co., Ltd. Address before: 215617 South 9, North East Road, Yangshe Town, Zhangjiagang City, Suzhou City, Jiangsu Province Patentee before: ZHANGJIAGANG SHENGGANG NEW BUILDING MATERIALS CO., LTD. |