CN104326637B - A kind of method for sludge treatment - Google Patents
A kind of method for sludge treatment Download PDFInfo
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- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 7
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- 238000009284 supercritical water oxidation Methods 0.000 description 4
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- FHKPLLOSJHHKNU-INIZCTEOSA-N [(3S)-3-[8-(1-ethyl-5-methylpyrazol-4-yl)-9-methylpurin-6-yl]oxypyrrolidin-1-yl]-(oxan-4-yl)methanone Chemical compound C(C)N1N=CC(=C1C)C=1N(C2=NC=NC(=C2N=1)O[C@@H]1CN(CC1)C(=O)C1CCOCC1)C FHKPLLOSJHHKNU-INIZCTEOSA-N 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/06—Treatment of sludge; Devices therefor by oxidation
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/20—Heavy metals or heavy metal compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/38—Organic compounds containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
- C02F2101/40—Organic compounds containing sulfur
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/16—Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
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- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域technical field
本发明涉及污泥处理领域,尤其涉及一种污泥处理方法。The invention relates to the field of sludge treatment, in particular to a sludge treatment method.
背景技术Background technique
近年来,随着经济的快速发展带动了城市化进程的加快,市政污水的处理量越来越大,使得污水处理过程中经絮凝沉降后产生的污泥数量随之增加。另外,随着钢铁工业的发展,大量的钢厂污泥也随之产生。市政污泥和钢厂污泥构成了混合污泥的主要来源,其中,钢厂污泥中富含丰富的过渡金属元素,比如Fe、Mn、Ni、Cr、Mo、V、Ti、Zn、Cu、As等,均为钢厂污泥中常见的成分,市政污泥具有较高的热值。但由于二者中均含有大量的水,使其很难被经济地回收利用。In recent years, with the rapid development of the economy and the acceleration of the urbanization process, the amount of municipal sewage treatment has increased, resulting in an increase in the amount of sludge produced after flocculation and settlement in the process of sewage treatment. In addition, with the development of the steel industry, a large amount of sludge from steel mills is also produced. Municipal sludge and steel mill sludge constitute the main source of mixed sludge, among which steel mill sludge is rich in transition metal elements such as Fe, Mn, Ni, Cr, Mo, V, Ti, Zn, Cu , As, etc., are common components in steel mill sludge, and municipal sludge has a high calorific value. But both contain large amounts of water, making them difficult to recycle economically.
目前,大多采用传统的污泥焚烧方法对混合污泥进行处理,即在将污泥收集和脱水干燥处理后加入大量的可燃物引燃,放入焚烧炉中进行焚烧。由于污泥的水分含量大,这种焚烧方式会使得炉膛温度低,燃烧不充分,且可回收的热量少,所以通常还会向其中掺混煤、石油焦等具有热值更高的燃料,但燃烧后最终还会有较多燃烧不充分的固体残渣,并且在尾气中含有大量硫氧化物、氮氧化物以及二噁英类有毒有害气体,严重时,钢厂污泥经过焚烧还会产生大量重金属氧化物PM2.5、PM10等粉尘颗粒,其中的金属元素特别是重金属元素,比如Ni、Cr、Cu、Zn、As等会在高温焚烧过程中形成金属氧化物的微小颗粒,这种微小颗粒的收集和捕集非常困难,容易随尾气进入大气,对大气、土壤、地下水以及人体健康均产生不良影响。At present, most of the mixed sludge is treated by the traditional sludge incineration method, that is, after the sludge is collected, dehydrated and dried, a large amount of combustibles are added to ignite it, and then put into the incinerator for incineration. Due to the high moisture content of sludge, this incineration method will result in low furnace temperature, insufficient combustion, and less recoverable heat, so coal, petroleum coke and other fuels with higher calorific value are usually mixed into it. However, after combustion, there will be more solid residues of insufficient combustion, and the exhaust gas contains a large amount of toxic and harmful gases such as sulfur oxides, nitrogen oxides, and dioxins. In severe cases, steel mill sludge will also produce A large number of heavy metal oxides PM2.5, PM10 and other dust particles, the metal elements, especially heavy metal elements, such as Ni, Cr, Cu, Zn, As, etc. will form tiny particles of metal oxides during high-temperature incineration. The collection and trapping of particles is very difficult, and it is easy to enter the atmosphere with the exhaust gas, which will have adverse effects on the atmosphere, soil, groundwater and human health.
由于目前还没有更好地可对市政污泥与钢厂污泥联合处理的相关工艺技术,所以怎样合理有效地处理混合污泥,既可以充分利用污泥中金属离子的催化活性,同时解决城市环境的污染问题是本领域技术人员所面临的重要课题。Since there is no better related process technology for the joint treatment of municipal sludge and steel mill sludge, how to treat mixed sludge reasonably and effectively can not only make full use of the catalytic activity of metal ions in sludge, but also solve the problem of urban pollution. Environmental pollution is an important issue faced by those skilled in the art.
发明内容Contents of the invention
本发明实施例提供了一种污泥处理方法,能够合理有效地处理混合污泥,解决城市环境污染问题。The embodiment of the present invention provides a sludge treatment method, which can reasonably and effectively process mixed sludge and solve the problem of urban environmental pollution.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一种污泥处理方法,包括:A sludge treatment method, comprising:
将市政污泥和钢厂污泥进行混合,得到混合污泥;Mix municipal sludge and steel mill sludge to obtain mixed sludge;
将所述混合污泥进行研磨、筛分后,对其进行换热并送入反应器中;After the mixed sludge is ground and sieved, it is exchanged for heat and sent into the reactor;
在所述反应器中,所述混合污泥在超临界状态下与氧化剂发生氧化反应,生成反应生成物;In the reactor, the mixed sludge undergoes an oxidation reaction with an oxidant in a supercritical state to generate a reaction product;
所述反应生成物经冷却后进行高压气液分离,得到动力尾气、CO2气体和富含金属氧化物的渣水。The reaction product is subjected to high-pressure gas-liquid separation after cooling to obtain power tail gas, CO 2 gas and slag water rich in metal oxides.
可选的,所述钢厂污泥占所述混合污泥的质量百分数的5~30%。Optionally, the steel mill sludge accounts for 5-30% by mass of the mixed sludge.
可选的,所述钢厂污泥包括选自Fe、Mn、Ni、Cr、Mo、V、Ti、Zn、Cu的过渡金属,以占所述钢厂污泥的质量百分数计,Fe为5~50%,Mn为0.1~10%,Ni为0.1~20%,Cr为0.1~15%,Mo为0.05~5%,V为0.01~3%,Ti为0.01~2%,Zn为0.02~5%,Cu为0.1~10%。Optionally, the steel mill sludge includes a transition metal selected from Fe, Mn, Ni, Cr, Mo, V, Ti, Zn, Cu, in terms of the mass percentage of the steel mill sludge, Fe is 5 ~50%, Mn 0.1~10%, Ni 0.1~20%, Cr 0.1~15%, Mo 0.05~5%, V 0.01~3%, Ti 0.01~2%, Zn 0.02~ 5%, Cu is 0.1-10%.
可选的,所述反应生成物经冷却后进行高压气液分离,得到动力尾气、CO2气体和富含金属氧化物的渣水包括:Optionally, the reaction product is subjected to high-pressure gas-liquid separation after cooling to obtain power tail gas, CO gas and slag water rich in metal oxides, including:
在第一高压气液分离器中对所述反应生成物进行一级高压气液分离,以生成动力尾气和中间反应生成物;performing a first-stage high-pressure gas-liquid separation on the reaction product in the first high-pressure gas-liquid separator to generate power tail gas and intermediate reaction products;
在第二高压气液分离器中对所述中间反应生成物进行二级高压气液分离,以生成CO2气体和富含金属氧化物的渣水。The intermediate reaction product is subjected to secondary high-pressure gas-liquid separation in the second high-pressure gas-liquid separator to generate CO gas and slag water rich in metal oxides.
可选的,所述氧化剂选自空气、氧气和双氧水中的任意一种。Optionally, the oxidizing agent is selected from any one of air, oxygen and hydrogen peroxide.
可选的,所述氧化反应的操作压力为22~30MPa,温度为380~900℃。Optionally, the operating pressure of the oxidation reaction is 22-30 MPa, and the temperature is 380-900°C.
进一步的,所述氧化反应的操作压力为22~26MPa,温度为420~650℃。Further, the operating pressure of the oxidation reaction is 22-26 MPa, and the temperature is 420-650°C.
可选的,所述反应生成物在所述第一高压气液分离器内的停留时间为5~60min。Optionally, the residence time of the reaction product in the first high-pressure gas-liquid separator is 5-60 minutes.
进一步的,所述反应生成物在所述第一高压气液分离器内的停留时间为15~40min。Further, the residence time of the reaction product in the first high-pressure gas-liquid separator is 15-40 minutes.
可选的,所述第一高压气液分离器的进口温度在31℃以下,出口压力在7.38MPa以上。Optionally, the inlet temperature of the first high-pressure gas-liquid separator is below 31°C, and the outlet pressure is above 7.38MPa.
可选的,在对所述混合污泥进行研磨和筛分前或后,向所述混合污泥中加入复合剂,以提高所述混合污泥的浓度。Optionally, before or after grinding and screening the mixed sludge, a compounding agent is added to the mixed sludge to increase the concentration of the mixed sludge.
本发明实施例提供了一种污泥处理方法,本方法利用水在超临界状态下所具有的特殊性质,使混合污泥和氧化剂在超临界水中迅速发生反应来彻底分解混合污泥,以生成CO2气体和富含金属氧化物的渣水。在该方法中,不仅可对CO2实现资源化利用,还可使有机质中的N、S、P元素得到了有效地转化,实现了无害化处理。同时,由于钢厂污泥中含有大量地过渡金属元素,其在超临界水氧化作用下所起到催化氧化的作用,还实现了过渡金属元素的富集,尤其有利于含有重金属元素污泥的后期无害化处理,减小环境方面的负面影响。The embodiment of the present invention provides a sludge treatment method. This method utilizes the special properties of water in the supercritical state to make the mixed sludge and oxidant react rapidly in supercritical water to completely decompose the mixed sludge to generate CO2 gas and slag water rich in metal oxides. In this method, not only CO2 can be utilized as a resource, but also N, S, and P elements in organic matter can be effectively transformed, and harmless treatment can be realized. At the same time, because steel mill sludge contains a large amount of transition metal elements, it plays a role in catalytic oxidation under supercritical water oxidation, and also realizes the enrichment of transition metal elements, which is especially beneficial to the sludge containing heavy metal elements. Harmless treatment in the later stage to reduce the negative impact on the environment.
附图说明Description of drawings
图1为本发明实施例提供的污泥处理方法的流程图;Fig. 1 is the flowchart of the sludge treatment method that the embodiment of the present invention provides;
图2为本发明实施例提供的利用污泥处理装置进行污泥处理的工艺流程图;Fig. 2 is the process flow chart of utilizing sludge treatment device to carry out sludge treatment provided by the embodiment of the present invention;
图例:legend:
a1为氧化剂、a2为原料水、a3为复配污泥,b1为尾气1、b2为尾气2、b3为渣水、b4为污泥废料;a1 is oxidant, a2 is raw water, a3 is compound sludge, b1 is tail gas 1, b2 is tail gas 2, b3 is slag water, b4 is sludge waste;
1为传送系统、2为混合罐、3为泵1、4为研磨机、5为筛分机、6为缓冲罐、7为泵2、8为原料罐、9为高压浆泵、10为换热系统、11为反应系统、12为高压分离罐1、13为高压分离罐2、14为降压系统、15膨胀机、16为减压阀1、17为减压阀2、18为增压泵或压缩机、19为冷却器。1 is the transmission system, 2 is the mixing tank, 3 is the pump 1, 4 is the grinder, 5 is the screening machine, 6 is the buffer tank, 7 is the pump 2, 8 is the raw material tank, 9 is the high pressure slurry pump, 10 is the heat exchange System, 11 is the reaction system, 12 is the high-pressure separation tank 1, 13 is the high-pressure separation tank 2, 14 is the pressure-reducing system, 15 is the expander, 16 is the pressure-reducing valve 1, 17 is the pressure-reducing valve 2, 18 is the booster pump Or compressor, 19 are coolers.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
下面结合附图对本发明实施例提供的污泥处理方法进行详细描述。The sludge treatment method provided by the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
图1为本发明实施例提供的污泥处理方法的流程图。如图1所示,本发明实施例提供了一种污泥处理方法,包括:Fig. 1 is a flow chart of the sludge treatment method provided by the embodiment of the present invention. As shown in Figure 1, the embodiment of the present invention provides a kind of sludge treatment method, comprises:
S1:将市政污泥和钢厂污泥进行混合,得到混合污泥;S1: Mix municipal sludge and steel mill sludge to obtain mixed sludge;
在本步骤中,将市政污泥和钢厂污泥进行混合,得到混合污泥,以实现对所述混合污泥的耦合处理。其中,市政污泥来自城市污水,钢厂污泥由于工艺和设备不同,可来自冷轧热轧钢厂、鼓风炉、氧气顶吹炉(顶吹炉、转炉、底吹炉)、酸洗和电镀作业、热处理厂、新式平炉等。相对于市政污泥而言,钢厂污泥主要由水和从转炉废气中洗下的氧化铁颗粒组成,且含有丰富的过渡金属元素。可以理解的是,将所述钢厂污泥与市政污泥进行混合时通常需要混合均匀,而混合调节的方法可使用本领域技术人员所获得的常规方法,本发明实施例不做具体限定。In this step, municipal sludge and steel mill sludge are mixed to obtain mixed sludge, so as to realize coupled treatment of the mixed sludge. Among them, municipal sludge comes from urban sewage, and steel mill sludge can come from cold-rolled hot-rolled steel mills, blast furnaces, oxygen top-blown furnaces (top-blown furnaces, converters, bottom-blown furnaces), pickling and electroplating due to different processes and equipment. Operations, heat treatment plants, new open hearth furnaces, etc. Compared with municipal sludge, steel mill sludge is mainly composed of water and iron oxide particles washed from converter exhaust gas, and is rich in transition metal elements. It can be understood that the mixing of the steel plant sludge and municipal sludge usually needs to be uniformly mixed, and the mixing adjustment method can be obtained by a conventional method obtained by those skilled in the art, which is not specifically limited in the embodiment of the present invention.
S2:将所述混合污泥进行研磨、筛分后,对其进行换热并送入反应器中。S2: After the mixed sludge is ground and screened, it is exchanged for heat and sent into the reactor.
在本步骤中,需对混合污泥进行研磨、筛分,这是因为污水处理后产生的污泥往往夹带较大的颗粒,如果直接送入工艺装置中则容易造成管路的堵塞,影响反应的正常进行,因此,在送入工艺装置之前需进行前处理,污泥前处理包含污泥稀释、研磨、过滤过程,其主要处理手段是研磨和筛分过滤。例如,可合理地控制研磨机的转速与研磨机转子与定子之间的距离,以有效地研磨混合污泥中的大颗粒,从而保证混合污泥在进入下一反应能够正常进行。待混合污泥中的大颗粒被有效研磨后送入反应器前,还需对其进行换热,这主要是因为在反应器内主要发生的是超临界氧化反应,温度较高,为了促进超临界反应的发生,可以先对研磨筛分后的混合污泥进行换热。可以理解的是,换热后所达到的温度约为超临界反应发生的温度。In this step, the mixed sludge needs to be ground and screened. This is because the sludge produced after sewage treatment often contains larger particles. If it is directly sent to the process device, it will easily cause pipeline blockage and affect the reaction. Therefore, pretreatment is required before being sent to the process unit. The sludge pretreatment includes sludge dilution, grinding, and filtration processes. The main treatment methods are grinding, sieving and filtering. For example, the speed of the grinder and the distance between the rotor and the stator of the grinder can be reasonably controlled to effectively grind the large particles in the mixed sludge, so as to ensure that the mixed sludge can proceed normally when it enters the next reaction. Before the large particles in the mixed sludge are effectively ground and sent to the reactor, they need to be heat exchanged, mainly because the supercritical oxidation reaction mainly occurs in the reactor, and the temperature is relatively high. For the occurrence of critical reaction, heat exchange can be performed on the mixed sludge after grinding and screening. It can be understood that the temperature reached after the heat exchange is about the temperature at which the supercritical reaction occurs.
S3:在所述反应器中,所述混合污泥在超临界状态下与氧化剂发生氧化反应,生成反应生成物。S3: In the reactor, the mixed sludge undergoes an oxidation reaction with an oxidant in a supercritical state to generate a reaction product.
超临界水是指温度和压力均高于其临界点(T=374.15℃,P=22.12MPa)的特殊状态的水。超临界水兼具液态和气态水的性质,该状态下只有少量的氢键存在,介电常数近似于有机溶剂,具有高的扩散系数和低的粘度。在足够高的压力下,不仅能够使混合污泥中的有机物和氧气按任意比例与超临界水互溶,还能够使无机物特别是盐类从超临界水中得到分离。Supercritical water refers to water in a special state whose temperature and pressure are higher than its critical point (T=374.15°C, P=22.12MPa). Supercritical water has the properties of both liquid and gaseous water. In this state, only a small amount of hydrogen bonds exist. The dielectric constant is similar to that of organic solvents. It has a high diffusion coefficient and low viscosity. Under a sufficiently high pressure, not only can organic matter and oxygen in mixed sludge be miscible with supercritical water in any proportion, but also inorganic matter, especially salts, can be separated from supercritical water.
在本步骤中,利用水在超临界状态下所具有的特殊性质,使混合污泥和氧化剂在超临界水中迅速发生反应生成反应生成物,以彻底分解混合污泥。其中,主要发生的反应为:In this step, the special properties of water in the supercritical state are used to rapidly react the mixed sludge and the oxidant in the supercritical water to form reaction products, so as to completely decompose the mixed sludge. Among them, the main reactions are:
C+H2O→CO+H2 C+ H2O →CO+ H2
C+2H2O→CO2+2H2 C+2H 2 O→CO 2 +2H 2
CO+H2O→CO2+H2 CO+ H2O → CO2 + H2
CO+3H2→CH4+H2OCO+3H 2 →CH 4 +H 2 O
CO2+4H2→CH4+2H2OCO 2 +4H 2 →CH 4 +2H 2 O
C+O2→CO2 C+O 2 →CO 2
2CO+O2→2CO2 2CO+O 2 →2CO 2
CH4+2O2→CO2+2H2OCH 4 +2O 2 →CO 2 +2H 2 O
2H2+O2→2H2O2H 2 +O 2 →2H 2 O
所述混合污泥和氧化剂在超临界状态下反应后的反应生成物主要包括CO、N2、O2、CH4和少量的CO2气体,以及反应后的混合污泥的渣水。由于CO、N2、O2、CH4和少量的CO2气体在分离后可推动膨胀剂做功发电,所以本实施例中将CO、N2、O2、CH4和少量的CO2称作为动力尾气。The reaction product after the reaction of the mixed sludge and the oxidant in the supercritical state mainly includes CO, N 2 , O 2 , CH 4 and a small amount of CO 2 gas, and the slag water of the mixed sludge after the reaction. Since CO, N 2 , O 2 , CH 4 and a small amount of CO 2 gas can drive the expansion agent to do work and generate electricity after separation, CO, N 2 , O 2 , CH 4 and a small amount of CO 2 are referred to as power exhaust.
S4:所述反应生成物经冷却后进行高压气液分离,得到动力尾气、CO2气体和富含金属氧化物的渣水。S4: The reaction product is subjected to high-pressure gas-liquid separation after cooling to obtain power tail gas, CO 2 gas and slag water rich in metal oxides.
在本步骤中,需将超临界反应生成的反应生成物经冷却后再送入高压气液分离器中进行高压气液分离,这主要是因为反应器内发生的是超临界反应,反应温度较高,而在高压气液分离器中对CO2气体和其它动力尾气进行分离时则需根据CO2气体的临界压力和临界温度进行操作,所以需对反应生成物进行冷却,冷却温度约至CO2气体的临界温度以下,以保证CO2气体与动力尾气得到充分有效地分离,可以理解的是,临界压力具体可根据CO2在气体组分中的百分含量来确定CO2在液化时的分压。In this step, the reaction product generated by the supercritical reaction needs to be cooled and then sent to the high-pressure gas-liquid separator for high-pressure gas-liquid separation. This is mainly because the supercritical reaction occurs in the reactor, and the reaction temperature is relatively high. , while the separation of CO 2 gas and other power tail gas in the high-pressure gas-liquid separator needs to be operated according to the critical pressure and critical temperature of CO 2 gas, so the reaction product needs to be cooled, and the cooling temperature is about to CO 2 The critical temperature of the gas is below the critical temperature to ensure that the CO 2 gas and the power tail gas are fully and effectively separated. It can be understood that the critical pressure can be determined according to the percentage of CO 2 in the gas component. pressure.
需要说明的是,在本发明实施例中,所述混合污泥包括市政污泥和钢厂污泥。可以理解的是,由于钢厂污泥产出的地方有很多,例如包括冷轧热轧钢厂、鼓风炉、氧气顶吹炉(顶吹炉、转炉、底吹炉)、酸洗和电镀作业、热处理厂等,所以并不对污泥的具体来源做具体限定,只要是污泥,不论是仅处理市政污泥或仅处理钢厂污泥,也不论是联合处理市政污泥和钢厂污泥,均可利用本发明所提供的污泥处理方法进行处理。It should be noted that, in the embodiment of the present invention, the mixed sludge includes municipal sludge and steel mill sludge. It is understandable that there are many places where steel mill sludge is produced, such as cold-rolled hot-rolled steel mills, blast furnaces, oxygen top-blown furnaces (top-blown furnaces, converters, bottom-blown furnaces), pickling and electroplating operations, heat treatment plant, etc., so there is no specific limitation on the specific source of sludge, as long as it is sludge, whether it only treats municipal sludge or only steel mill sludge, or whether it is joint treatment of municipal sludge and steel mill sludge, All can be treated by using the sludge treatment method provided by the present invention.
本发明实施例提供了一种污泥处理方法,本方法利用水在超临界状态下所具有的特殊性质,使混合污泥和氧化剂在超临界水中迅速发生反应来彻底分解混合污泥,以生成CO2等气体和富含金属氧化物的渣水。在该方法中,不仅可对CO2实现资源化利用,还可使有机质中的N、S、P元素得到了有效地转化,实现了无害化处理。同时,由于钢厂污泥中含有大量地过渡金属元素,其在超临界水氧化作用下所起到催化氧化的作用,还实现了过渡金属元素的富集,尤其有利于含有重金属元素污泥的后期无害化处理,减小环境方面的负面影响。The embodiment of the present invention provides a sludge treatment method. This method utilizes the special properties of water in the supercritical state to make the mixed sludge and oxidant react rapidly in supercritical water to completely decompose the mixed sludge to generate CO2 and other gases and slag water rich in metal oxides. In this method, not only CO2 can be utilized as a resource, but also N, S, and P elements in organic matter can be effectively transformed, and harmless treatment can be realized. At the same time, since steel mill sludge contains a large amount of transition metal elements, it plays a role in catalytic oxidation under the action of supercritical water oxidation, and also realizes the enrichment of transition metal elements, which is especially beneficial to the sludge containing heavy metal elements. Harmless treatment in the later stage to reduce the negative impact on the environment.
在本发明的一实施例中,所述钢厂污泥占所述混合污泥的质量百分数的5~30%。为了合理地利用和处理钢厂污泥和市政污泥,在本实施例中,科学地控制钢厂污泥与市政污泥的添加比例。这主要是因为,若比例过低,则所述钢厂污泥中起催化作用的金属元素含量不足,难以起到催化作用,或达不到理想的催化条件;若比例过高,则会影响混合后的污泥热值,当然,尽管可以通过添加其它辅助燃料如甲醇、乙醇、废机油等来调整混合污泥的热值以保证正常的自热式的化学反应过程,但如果能够以更为合理的方式控制钢厂污泥与市政污泥的比例,则可不需要向其添加其它燃料,从而控制运行成本。可以理解的是,所述钢厂污泥占所述混合污泥的质量百分数的10%、15%、20%、25%等。In one embodiment of the present invention, the steel plant sludge accounts for 5-30% by mass of the mixed sludge. In order to rationally utilize and treat steel mill sludge and municipal sludge, in this embodiment, the addition ratio of steel mill sludge and municipal sludge is scientifically controlled. This is mainly because, if the ratio is too low, the content of metal elements that play a catalytic role in the steel mill sludge is insufficient, it is difficult to play a catalytic role, or the ideal catalytic conditions cannot be reached; if the ratio is too high, it will affect The calorific value of the mixed sludge, of course, although the calorific value of the mixed sludge can be adjusted by adding other auxiliary fuels such as methanol, ethanol, waste engine oil, etc. to ensure the normal self-heating chemical reaction process, but if it can be more In order to control the ratio of steel mill sludge to municipal sludge in a reasonable way, it is not necessary to add other fuels to it, thereby controlling operating costs. It can be understood that the steel mill sludge accounts for 10%, 15%, 20%, 25% and so on of the mass percentage of the mixed sludge.
在本发明的一实施例中,所述钢厂污泥包括选自Fe、Mn、Ni、Cr、Mo、V、Ti、Zn、Cu的过渡金属,以占所述钢厂污泥的质量百分数计,Fe为5~50%,Mn为0.1~10%,Ni为0.1~20%,Cr为0.1~15%,Mo为0.05~5%,V为0.01~3%,Ti为0.01~2%,Zn为0.02~5%,Cu为0.1~10%。所述钢厂污泥中富含大量的过渡金属,这些过渡金属可在超临界水氧化作用下起到催化氧化的作用,从而可加快整体反应的反应时间,降低反应活化能,优化工艺操作条件。将钢厂污泥中的过渡金属中的比例调控至上述比例范围内,可使钢厂污泥中的过渡金属在达到较为理想的催化条件的同时,不影响所述混合污泥的热值,从而在对钢厂污泥与市政污泥实现耦合处理的过程中保证正常的自热式的化学反应发生。In one embodiment of the present invention, the steel mill sludge includes a transition metal selected from Fe, Mn, Ni, Cr, Mo, V, Ti, Zn, Cu, in order to account for the mass percentage of the steel mill sludge Calculated, Fe is 5-50%, Mn is 0.1-10%, Ni is 0.1-20%, Cr is 0.1-15%, Mo is 0.05-5%, V is 0.01-3%, and Ti is 0.01-2%. , Zn is 0.02 to 5%, and Cu is 0.1 to 10%. The steel plant sludge is rich in a large amount of transition metals, and these transition metals can play a role in catalytic oxidation under supercritical water oxidation, thereby speeding up the reaction time of the overall reaction, reducing the activation energy of the reaction, and optimizing the process operating conditions . Regulating the ratio of the transition metals in the steel mill sludge to the above ratio range can make the transition metals in the steel mill sludge reach ideal catalytic conditions without affecting the calorific value of the mixed sludge. In this way, normal self-heating chemical reactions can be guaranteed during the coupled treatment of steel mill sludge and municipal sludge.
在本发明的一实施例中,所述反应生成物经冷却后进行高压气液分离,得到动力尾气、CO2气体和富含金属氧化物的渣水包括:在第一高压气液分离器中对所述反应生成物进行一级高压气液分离,以生成动力尾气和中间反应生成物;在第二高压气液分离器中对所述中间反应生成物进行二级高压气液分离,以生成CO2气体和富含金属氧化物的渣水。In an embodiment of the present invention, the reaction product is subjected to high-pressure gas-liquid separation after cooling, and obtaining power tail gas, CO gas and slag water rich in metal oxides includes: in the first high-pressure gas-liquid separator The reaction product is subjected to primary high-pressure gas-liquid separation to generate power tail gas and intermediate reaction product; the intermediate reaction product is subjected to secondary high-pressure gas-liquid separation in the second high-pressure gas-liquid separator to generate CO2 gas and slag water rich in metal oxides.
在本实施例中,首先需对反应生成物进行冷却,然后再将其送入第一高压气液分离器进行分离。在本发明的一优选实施例中,所述第一高压气液分离器的进口温度控制在31℃以下,出口压力控制在7.38MPa以上。这样可保证CO2气体与反应后剩余的渣水仍以液体状态存在,从而与动力尾气实现分离。In this embodiment, the reaction product needs to be cooled first, and then sent to the first high-pressure gas-liquid separator for separation. In a preferred embodiment of the present invention, the inlet temperature of the first high-pressure gas-liquid separator is controlled below 31° C., and the outlet pressure is controlled above 7.38 MPa. This can ensure that the CO 2 gas and the remaining slag water after the reaction still exist in a liquid state, thereby realizing separation from the power tail gas.
在本实施例中,分离后的CO2气体与反应后剩余的渣水被送入第二高压气液分离器进行分离。需要说明的是,此时的第二高压气液分离器的进口压力仍需保持在7.38MPa以上,以保持CO2气体与反应后剩余的渣水能够一同进入第二高压气液分离器中得到分离。在第二高压气液分离器中,CO2气体通过减压系统经减压得以分离,由于此时的气体仅剩下CO2气体,所以分离后可得到高纯度的CO2气体。可以理解的是,减压系统可使用减压阀控制压力,也可以使用毛细管降压装置,以降低压力至常压。待CO2气体分离后,第二高压气液分离器内的渣水也经减压得以分离。需要说明的是,此时的渣水可进一步被分离为固体渣和渣水,其中,固体渣可用于回收絮凝剂和金属氧化物,而渣水则可回收作为原料水再次使用到混合泥浆的制备中。可以理解的是,有关渣水的后续处理,本领域技术人员可根据实际需要进行处理。In this embodiment, the separated CO 2 gas and the remaining slag water after the reaction are sent to the second high-pressure gas-liquid separator for separation. It should be noted that the inlet pressure of the second high-pressure gas-liquid separator still needs to be kept above 7.38MPa at this time, so that CO gas and the remaining slag water after the reaction can enter the second high-pressure gas-liquid separator together to obtain separate. In the second high-pressure gas-liquid separator, CO2 gas is decompressed and separated through the decompression system. Since only CO2 gas remains in the gas at this time, high-purity CO2 gas can be obtained after separation. It can be understood that the decompression system can use a decompression valve to control the pressure, and can also use a capillary decompression device to reduce the pressure to normal pressure. After the CO2 gas is separated, the slag water in the second high-pressure gas-liquid separator is also separated by decompression. It should be noted that the slag water at this time can be further separated into solid slag and slag water, wherein the solid slag can be used to recover flocculants and metal oxides, and the slag water can be recycled as raw water for reuse in the mixing mud In preparation. It can be understood that, regarding the subsequent treatment of slag water, those skilled in the art can perform treatment according to actual needs.
在本发明的一实施例中,所述氧化剂选自空气、氧气和双氧水中的任意一种。选用上述气体作为氧化剂可较好地满足超临界条件下氧化反应的发生,此外还可避免向反应中引入其它杂质。In an embodiment of the present invention, the oxidizing agent is selected from any one of air, oxygen and hydrogen peroxide. Selecting the above-mentioned gases as the oxidizing agent can satisfy the occurrence of the oxidation reaction under supercritical conditions, and can also avoid introducing other impurities into the reaction.
在本发明的一实施例中,所述氧化反应的操作压力为22~30MPa,温度为380~900℃。所述操作压力可为24、26、28MPa,所述温度为400℃、450℃、500℃、550℃、600℃、650℃、700℃、750℃、800℃、850℃。将氧化反应的操作压力、温度选定在上述范围内,可较好地保证氧化反应的发生。在本发明的一优选实施例中,所述氧化反应的操作压力为22~26MPa,温度为420~650℃。In an embodiment of the present invention, the operating pressure of the oxidation reaction is 22-30 MPa, and the temperature is 380-900°C. The operating pressure may be 24, 26, 28 MPa, and the temperature may be 400°C, 450°C, 500°C, 550°C, 600°C, 650°C, 700°C, 750°C, 800°C, 850°C. Selecting the operating pressure and temperature of the oxidation reaction within the above range can better ensure the occurrence of the oxidation reaction. In a preferred embodiment of the present invention, the operating pressure of the oxidation reaction is 22-26 MPa, and the temperature is 420-650°C.
在本发明的一实施例中,所述反应生成物在所述第一高压气液分离器内的停留时间为5~60min。所述停留时间可为10、20、30、40、50min。将混合污泥与氧化剂在反应器中反应一段时间,可保证混合污泥与氧化剂的充分反应。在本发明的一优选实施例中,所述反应生成物在所述第一高压气液分离器内的停留时间为15~40min。In an embodiment of the present invention, the residence time of the reaction product in the first high-pressure gas-liquid separator is 5-60 minutes. The residence time may be 10, 20, 30, 40, 50 min. Reacting the mixed sludge and the oxidizing agent in the reactor for a period of time can ensure the full reaction of the mixed sludge and the oxidizing agent. In a preferred embodiment of the present invention, the residence time of the reaction product in the first high-pressure gas-liquid separator is 15-40 minutes.
在本发明的一实施例中,在对所述混合污泥进行研磨和筛分前或后,向所述混合污泥中加入复合剂,以提高所述混合污泥的浓度。向所述混合污泥中加入复合剂可以在研磨和筛分之前,也可在研磨和筛分之后进行,其目的在于提高所述混合污泥的浓度,复合剂例如可使用木质素磺酸盐和腐植酸盐的混合物。可以理解的是,本实施例并不对复合剂的选择进行限定,只要能够合理地提高所述混合污泥的浓度,本领域技术人员均可使用。In one embodiment of the present invention, before or after grinding and screening the mixed sludge, a compounding agent is added to the mixed sludge to increase the concentration of the mixed sludge. The compounding agent can be added to the mixed sludge before grinding and sieving, or after grinding and sieving, the purpose is to increase the concentration of the mixed sludge, and the compounding agent can use lignosulfonate, for example and humate mixture. It can be understood that this embodiment does not limit the selection of the compounding agent, as long as the concentration of the mixed sludge can be reasonably increased, those skilled in the art can use it.
下面将结合附图2具体说明利用污泥处理装置进行本申请所提供的污泥处理的工艺流程。The process flow of the sludge treatment provided by the present application using a sludge treatment device will be described in detail below with reference to FIG. 2 .
如图2所示,原料a2和a3按照一定比例输送到混合罐(2),经搅拌均匀后,由泵1(3)输送至研磨机研磨(4),研磨后的污泥浆经筛分机(5)过滤后,滤网上层为废料(b4),下层污泥进入缓冲罐(6),并由泵2(7)输送至原料罐(8)。原料污泥由高压浆泵(9)输送至换热系统(10),经换热后进入反应系统(11),与来自增压泵(18)的氧化剂(a1)反应,反应生成物经换热系统(10)后进入冷却器(19),然后进入第一高压气液分离器(12),保持一定的停留时间,第一高压气液分离器(12)上端出口产物可推动膨胀机(15)做功发电,经减压阀1(16)后得到尾气b1(CO、N2、O2、CH4和少量CO2)。第一高压气液分离器(12)下端出口产物进入第二高压气液分离器(13),上端产物经减压阀2(17)后得到尾气b2(CO2气体),下端产物进入降压系统(14),减压后产物为b3(富含金属氧化物的渣水),b3分离出的水可回用作为原料水(a2),b3分离出的固体渣用于回收絮凝剂和金属氧化物。As shown in Figure 2, the raw materials a2 and a3 are transported to the mixing tank (2) according to a certain ratio, and after being stirred evenly, they are transported to the grinder (4) by the pump 1 (3), and the sludge slurry after grinding is passed through the screening machine (5) After filtering, the upper layer of the filter is waste material (b4), and the sludge in the lower layer enters the buffer tank (6), and is transported to the raw material tank (8) by the pump 2 (7). The raw sludge is transported to the heat exchange system (10) by the high-pressure slurry pump (9), enters the reaction system (11) after heat exchange, and reacts with the oxidant (a1) from the booster pump (18), and the reaction product is exchanged Enter cooler (19) after thermal system (10), enter first high-pressure gas-liquid separator (12) then, keep certain residence time, first high-pressure gas-liquid separator (12) upper end outlet product can promote expander ( 15) Generating power by generating power, and obtaining tail gas b1 (CO, N 2 , O 2 , CH 4 and a small amount of CO 2 ) after passing through the pressure reducing valve 1 (16). The product at the lower end of the first high-pressure gas-liquid separator (12) enters the second high-pressure gas-liquid separator (13), and the product at the upper end passes through the pressure reducing valve 2 (17) to obtain tail gas b2 ( CO2 gas), and the product at the lower end enters the decompression System (14), the product after decompression is b3 (slag water rich in metal oxides), the water separated by b3 can be reused as raw material water (a2), and the solid slag separated by b3 is used to recover flocculant and metal oxide.
为了更好说明本发明提供的一种污泥处理方法,下面以具体实施例进行详细说明。其中,表1列出了市政污泥的基本性质,表2列出了钢厂污泥的基本性质,表3列出了钢厂污泥中金属元素的百分含量。In order to better illustrate a sludge treatment method provided by the present invention, specific examples will be described in detail below. Among them, Table 1 lists the basic properties of municipal sludge, Table 2 lists the basic properties of steel mill sludge, and Table 3 lists the percentage content of metal elements in steel mill sludge.
表1市政污泥的基本性质Table 1 Basic properties of municipal sludge
表2钢厂污泥的基本性质Table 2 Basic properties of steel mill sludge
备注:ar为收到基结果,d为干燥基结果。Remarks: ar is the result on received basis, d is the result on dry basis.
表3金属元素百分含量Table 3 Percentage of metal elements
实施例1Example 1
使用1#市政污泥原料95%,3#钢厂污泥原料5%,氧化剂为O2,待研磨后向污泥中加入复合剂(木质素磺酸盐和腐植酸盐的混合物,添加比例为1:0.5,添加量为0.5wt‰),使其浓度达到7%,控制反应系统温度为580℃,反应压力为22MPa,市政污泥和钢厂污泥的混合污泥在第一高压气液分离器内的停留时间为15min,第一高压气液分离器上端的出口产物经减压阀减压后得到CO、N2、CH4等混合气体,其中含有少量CO2气体,第一高压气液分离器的下端出口产物进入第二高压气液分离器,上端产物经减压阀减压后得到高纯度的CO2气体,下端产物进入降压系统,减压后产物为富含金属氧化物的渣水,渣水中液体的化学需氧量COD为20mg/L,达到国家一级排放标准,可回用作为原料水,分离出的固体渣用于回收絮凝剂和金属氧化物。Use 95% of the 1# municipal sludge raw material, 5% of the 3# steel mill sludge raw material, the oxidizing agent is O 2 , add a compound agent (a mixture of lignosulfonate and humic acid salt, the addition ratio is 1:0.5, the addition amount is 0.5wt‰), so that its concentration reaches 7%, the temperature of the control reaction system is 580°C, and the reaction pressure is 22MPa. The mixed sludge of municipal sludge and steel mill sludge is in the first high pressure gas The residence time in the liquid separator is 15 minutes. The outlet product at the upper end of the first high-pressure gas-liquid separator is depressurized by a pressure reducing valve to obtain a mixed gas such as CO, N 2 , CH 4 , which contains a small amount of CO 2 gas. The first high-pressure The product at the outlet of the lower end of the gas-liquid separator enters the second high-pressure gas-liquid separator, and the product at the upper end is decompressed by a pressure reducing valve to obtain high-purity CO2 gas, and the product at the lower end enters the decompression system, and the product after decompression is rich in metal oxide The chemical oxygen demand (COD) of the liquid in the slag water is 20mg/L, which meets the national first-level discharge standard, and can be reused as raw material water. The separated solid slag is used to recover flocculants and metal oxides.
实施例2-8Example 2-8
实施例2-8的具体过程参见实施例1,各实施例中的相关参数参见表4-5。For the specific process of Examples 2-8, see Example 1, and for the relevant parameters in each example, see Tables 4-5.
表4实施例1-4Table 4 Examples 1-4
注:COD*为化学需氧量;市政污泥和钢厂污泥按照百分数分配,共计100%。Note: COD* is chemical oxygen demand; municipal sludge and steel mill sludge are allocated according to percentage, totaling 100%.
表5实施例5-8Table 5 Example 5-8
注:COD*为化学需氧量;市政污泥和钢厂污泥按照百分数分配,共计100%。Note: COD* is chemical oxygen demand; municipal sludge and steel mill sludge are allocated according to percentage, totaling 100%.
由上可知,本发明实施例所提供的污泥处理方法可使混合污泥在超临界水中与氧化剂迅速发生反应得到彻底分解,生成CO2气体和富含金属氧化物的渣水。该方法不仅可对CO2实现资源化利用,还可使有机质中的N、S、P元素得到了有效地转化,实现了无害化处理。同时,由于钢厂污泥中含有大量地过渡金属元素,其在超临界水氧化作用下所起到催化氧化的作用,还实现了过渡金属元素的富集,尤其有利于含有重金属元素污泥的后期无害化处理,减小环境方面的负面影响。It can be seen from the above that the sludge treatment method provided by the embodiment of the present invention can make the mixed sludge rapidly react with the oxidant in supercritical water to be completely decomposed, and generate CO2 gas and slag water rich in metal oxides. This method can not only realize the resource utilization of CO2 , but also effectively transform the N, S, and P elements in the organic matter, and realize the harmless treatment. At the same time, since steel mill sludge contains a large amount of transition metal elements, it plays a role in catalytic oxidation under the action of supercritical water oxidation, and also realizes the enrichment of transition metal elements, which is especially beneficial to the sludge containing heavy metal elements. Harmless treatment in the later stage to reduce the negative impact on the environment.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明创造的保护范围。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom still fall within the scope of protection of the present invention.
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CN106608700A (en) * | 2015-10-22 | 2017-05-03 | 王冰 | Supercritical system and method used for increasing low COD waste water calorific value with bacteria-alga |
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