CN106734055A - A kind of on-site treatment method of oil gas field well site oil-based drill cuttings - Google Patents

A kind of on-site treatment method of oil gas field well site oil-based drill cuttings Download PDF

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Publication number
CN106734055A
CN106734055A CN201611042986.4A CN201611042986A CN106734055A CN 106734055 A CN106734055 A CN 106734055A CN 201611042986 A CN201611042986 A CN 201611042986A CN 106734055 A CN106734055 A CN 106734055A
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China
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oil
drill cuttings
based drill
water
heat exchange
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CN201611042986.4A
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Inventor
陈忠
徐愿坚
姚光华
陈乔
谢治国
周游
熊鑫
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Chongqing Mineral Products Research Development Co ltd
Chongqing Institute of Green and Intelligent Technology of CAS
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Chongqing Mineral Products Research Development Co ltd
Chongqing Institute of Green and Intelligent Technology of CAS
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Priority to CN201611042986.4A priority Critical patent/CN106734055A/en
Publication of CN106734055A publication Critical patent/CN106734055A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/20Agglomeration, binding or encapsulation of solid waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of on-site treatment method of oil-based drill cuttings, belong to technical field of environmental protection in chemical industry.After this method is by oil-based drill cuttings grinding, supercharging, preheating, reactor is mixed into water, oxidant;Organic matter exhaustive oxidation in oil-based drill cuttings is degraded into the inorganic matters such as water, carbon dioxide using the high-efficiency cleaning feature of supercritical water oxidation;Reacted solid product and gas-liquid product are separated in reactor, and respectively from the discharge of upper and lower discharging opening;The product of discharge can be directly discharged in environment or be subject to as needed recycling.Based on the portable compact devices of this method exploitation, can as needed transport to situ of drilling well, realize the treatment in situ to all kinds of oil gas field oil-based drill cuttings, the environmental hazard of oil-based drill cuttings is eliminated from source.

Description

A kind of on-site treatment method of oil gas field well site oil-based drill cuttings
Technical field
The present invention relates to the processing method of oil-based drill cuttings, specially a kind of oil-based drill cuttings produced for oilfield drilling On-site treatment method, belongs to technical field of environmental protection in chemical industry.
Background technology
Oil-based drill cuttings are the peculiar discarded objects of a class that all kinds of oil gas fields are produced in the drilling process explored and exploit, be by The aterrimus paste semifluid of oil-based drilling mud and rock debris composition, has been put into China's Hazardous Waste List (HW08). The environmental hazard of oil-based drill cuttings derives from the organic matter of wherein 5-30% (mass percent), mainly including long chain alkane, side chain Alkane, benzene homologues and polycyclic aromatic hydrocarbon.In existing treatment technology, oil-based drill cuttings are only confined to certain sky by solidification landfill and re-injection method It is interior, and do not eliminate its environmental hazard;The methods such as dehydration, dry, chemical washing and pyrolysis are only by having in oil-based drill cuttings Machine thing is partially separated, and its product still needs to further be processed using other technologies;Biodegradable and burning method can really be realized organic The degraded of thing, but the former degradation cycle is long and only partial organic substances can be degraded, and the latter then need exclusive incineration place and Equipment, is also easy to produce secondary pollution.
Supercritical water oxidation is in closed reactor, with supercritical water (P>22.1MPa, T>374 DEG C) it is reaction medium, In the presence of oxidant (air, pure oxygen etc.), the end treatment technology that organic pollution exhaustive oxidation is degraded.Technology profit With the low-density of supercritical water, low viscosity and the property such as nonpolar, can be by each type organic deep oxidation in a short time H2O and CO2Deng inorganic molecules, the reluctant high concentration of other technologies, difficult degradation organic waste are particularly well-suited to.The skill Art is described as replacing one of most potential organic pollution end treatment technology of burning method.
The content of the invention
In view of the treatment of oil-based drill cuttings at present still lacks efficiently quick, environment-friendly and economically viable degradation technique, this A kind of method that invention processes oil-based drill cuttings there is provided use supercritical water oxidation, to reach above-mentioned processing requirement, realizes oil base Treatment in situ of the drilling cuttings in well site.
The present invention provides a kind of on-site treatment method of oil gas field well site oil-based drill cuttings, and the method is related to oil-based drill cuttings to feed System, water inlet system, four parts of oxidant feed system and overcritical water oxidization reactor, the method specifically include following step Suddenly:
(1) oil-based drill cuttings that exploitation of oil-gas field is produced are added into ball mill, moisture content, oil-containing according to oil-based drill cuttings The properties such as rate, select without or add a certain amount of other well site waste water (such as:Flushing fluid, fracturing fluid etc.), by its solid body Product percentage is adjusted between 10-60%;Polished formation the largest particles particle diameter is not more than 0.1 millimeter, is flowed with certain The even slurry of property;23-30MPa is forced into by high pressure slurry pump again and is entered heating/heat exchange unit A, made its temperature liter Height is to 100-400 DEG C;
(2) according to well site actual conditions, the water outlet after selection pure water, well site waste water or this method treatment is stored in aqua storage tank In, 23-30MPa is conveyed and be pressurized to through high-pressure pump enters heating/heat exchange unit B, its temperature is reached 350-600 DEG C, its body Product flow is 1-25 times of oil-based drill cuttings;
(3) oxidant (such as pure oxygen, air, oxygen-enriched air and hydrogen peroxide) is stored in holding vessel, is pressurized through booster pump To 23-30MPa enter heating/heat exchange unit C, its temperature is reached 300-600 DEG C, its flow depend on oil-based drill cuttings flow with The mistake oxygen amount of setting;
(4) by entering overcritical water oxidization reactor after the oil-based drill cuttings after supercharging, heating, water and oxidant mixing; Reaction pressure is 23-30MPa, and temperature is 400-600 DEG C, and it is 1.5-5 to cross oxygen amount;By after the reaction of 0.5-30 minutes, oil base More than 95% organic matter is effectively degraded in drilling cuttings, while solid product is separated with gas-liquid product in reactor, Respectively from lower discharge port and top discharge mouthful discharge of reactor.
Described oil-based drill cuttings contain substantial amounts of oil-base mud, and after the excellent suspension of oil-base mud is caused to modulate, ground Oil-based drill cuttings still keep uniformity in a short time;But can not be static for a long time, the time of repose of its before processing is no more than 12 hours, to avoid its sedimentation layering.
Described heating/heat exchange unit is to directly heat the general designation with heat exchange, wherein directly heating including fuel gas buring Heating, fuel oil combustion heating and electrical heating etc.;Heat exchange feeds using the waste-heat that gas-liquid discharging and solid-liquid discharge.
Described overcritical water oxidization reactor need to possess two kinds of key propertys:Excellent anti-corrosion anti-clogging is super to tackle The harsh reaction environment of critical oxidation reaction, the safety that in time separates to ensure equipment of the solid with gas-liquid in reactor is surely Fixed operation.
Described reaction condition, i.e. reaction pressure, temperature, oxygen amount and residence time excessively are according to processed oil-based drill cuttings What the property such as organism kinds and content determined;General organic matter is more complicated, content is higher, and required reaction temperature is higher, mistake Oxygen amount is bigger, the residence time is more long;And Stress control has no significant effect within 23-30MPa to reaction effect.
Gas in described discharging is directly vented;Liquid can be discharged directly, or be back to regulation oil-based drill cuttings mobility, Or reuse in water tank is stored in, or for other purposes of well site;Solid can be discharged directly, or resource is recycled, such as roadbed Filler, building materials etc..
All kinds of oil gas field oil-based drill cuttings rear degradation effect of organic compound treated by the present method is not less than 95%.
Compact type skid mounted equipment can be developed based on methods described, transport to required well site realizes oil-based drill cuttings just Ground treatment.Equipment based on methods described exploitation includes following four main part:Oil-based drill cuttings feed system, including ball milling Machine, high pressure slurry pump and heating/heat exchange unit A;Water feed system, including water tank, high-pressure pump and heating/heat exchange unit B;Oxygen Agent feed system, including holding vessel, booster pump and heating/heat exchange unit C;And overcritical water oxidization reactor.
This method beneficial effect compared with prior art is:
(1) oil-based drill cuttings cause that routine techniques is difficult to its efficient, thorough, environmental protection because its complicated organic matter is constituted Treatment, and supercritical Water Oxidation Technology just may be used as one of most promising organic pollution end treatment technology at present Tackle the difficulty in treatment of oil-based drill cuttings.
(2) oil-based drill cuttings are in itself to go back to ground from the delivered downhole of upper km by high pressure slurry pump, its pumping pressure Power is suitable with pressure needed for supercritical water oxidation, in addition grinding modulating process of the invention so that supercritical Water Oxidation Technology High solids content feed problems are addressed.
(3) supercritical Water Oxidation Technology operating cost is slightly higher, and common organic waste is difficult to bear, but oil-based drill cuttings belong to Dangerous solid waste, its treatment disposal is increasingly taken seriously, the processing cost that can be born apparently higher than common organic waste, i.e., this Inventive method economically has feasibility.
(4) volume utilization of overcritical water oxidization reactor is high, and the reaction time is short, thus can develop compact type Reactor, and wheeled apparatus (i.e. skid mounted equipment) is designed to, transport to required well site, the treatment in situ of oil-based drill cuttings is realized, Save now generally use focus on the great number freight that method is brought.
In sum, the inventive method can be realized to the efficient, quick, thorough, environmentally friendly and economically viable of oil-based drill cuttings Watershed management.
Brief description of the drawings
A kind of schematic diagram of the on-site treatment method of oil gas field well site oil-based drill cuttings that Fig. 1 is provided for the present invention.Wherein, 1- Oil-based drill cuttings;2- ball mills;3- high pressure slurry pumps;4- heating/heat exchange units A;5- water;6- water tanks;7- high-pressure pumps;8- adds Heat/heat exchange unit B;9- oxidants;10- holding vessels;11- booster pumps;12- heating/heat exchange units C;13- supercritical water oxidations are anti- Answer device;14- top discharges mouthful;15- lower discharge ports.
Specific embodiment
The present invention is described in detail with reference to the accompanying drawings and examples.
A kind of on-site treatment method of oil gas field well site oil-based drill cuttings that the present invention is provided, the method schematic flow sheet is for example attached Shown in Fig. 1, the oil-based drill cuttings 1 from oil gas field are launched in ball mill 2, are added water and are adjusted its moisture content, are made it have good Mobility;Uniform slurry is formed it into after grinding after a while, then 23- is pressurized to by high pressure slurry pump 3 30MPa is simultaneously conveyed by heating/heat exchange unit A 4, is preheated to 100-400 DEG C;Synchronous, water 5 is stored in water tank 6, warp High-pressure pump 7 is pressurized to 23-30MPa, then is preheated to 350-600 DEG C by heating/heat exchange unit B 8;Synchronous, oxidant 9 is stored up It is stored in holding vessel 10, is pressurized to 23-30MPa through supercharger 11, then 300-600 is preheated to by heating/heat exchange unit C 12 ℃;Above-critical state is reached after mixing through the oil-based drill cuttings 1 after supercharging, preheating, water 5 and oxidant 9 and enter supercritical water oxidation Reactor 13, oil-based drill cuttings are reacted in reactor while realizing that solid is separated with the timely of gas-liquid;Through after a while React complete afterwards, gas-liquid product is discharged from the top discharge mouthful 14 of reactor, by after the cooling that exchanges heat, gas is directly vented, liquid Directly discharge or reuse as needed;Solid-liquid product is discharged from the lower discharge port 15 of reactor, by after the cooling that exchanges heat, directly arranging Put, or resource is recycled as needed.
Embodiment 1 (laboratory scale)
Certain shale gas peupendicular hole oil-based drill cuttings, the mass percent of total organic content 26.2%, reaction condition is set as 550 DEG C, 24MPa, 3 times are crossed oxygen amount, 5 minutes residence times.
The sample of oil-based drill cuttings 1 is placed into ball mill 2, add appropriate pure water by its solids volume percent adjust to 20%, 24MPa is forced into by high pressure slurry pump 3 with 1 l/h of flow after being ground through 3 hours, and by electrical heating Device 4 is preheated to 150 DEG C;At the same time, pure water 5 passes sequentially through high-pressure pump 7 and combustion heater 8 with 6 ls/h of flow, with Reach 24MPa and 550 DEG C;At the same time, pure oxygen 9 is forced into 24MPa with 0.7 kg/hr of flow by booster pump 11, then 330 DEG C are reached by heat exchanger 12 and gas-liquid discharging heat exchange;The mixing of oil-based drill cuttings 1, water 5 and oxygen 9 reaches 410 DEG C and enters the excess of imports faces Boundary water oxidation reactor 13, because exothermic heat of reaction inside reactor temperature is stepped up to 550 DEG C, during by the stop of about 5 minutes Between, solid and gas-liquid separation;Gas-liquid product is discharged from top discharge mouthful 14, further cold by cooling water again after being exchanged heat with pure oxygen But;Solid-liquid discharging is discharged from lower discharge port 15, directly by cooling down water cooling.Through analysis, the organic matter removal in oil-based drill cuttings Rate about 95%;Water outlet reaches《GB8978-1996 integrated wastewater discharge standards》Grade III Standard;Organic matter quality in solid residue Percentage is less than 1%, is recycled as well site roadbed building materials.
Embodiment 2 (laboratory scale)
Certain shale gas horizontal well oil-based drill cuttings, the mass percent of total organic content 14.1%, reaction condition is set as 530 DEG C, 25MPa, 3.5 times are crossed oxygen amount, 6 minutes residence times.
The sample of oil-based drill cuttings 1 is placed into ball mill 2, add appropriate fracturing fluid by its solids volume percent adjust to 30%, 25MPa is forced into by high pressure slurry pump 3 with 2 ls/h of flow after being ground through 2 hours, and by electrical heating Device 4 is preheated to 120 DEG C;At the same time, water outlet 5 after treated by the present method with 8 ls/h of flow pass sequentially through high-pressure pump 7, The combination 8 of heat exchanger and combustion heater, to reach 25MPa and 580 DEG C;At the same time, pure oxygen 9 is with 1.3 kgs/hr of stream Amount is forced into 25MPa by booster pump 11, then is preheating to 500 DEG C by electric heater 12;Oil-based drill cuttings 1, water 5 and oxygen 9 are mixed Conjunction reaches 460 DEG C and enters overcritical water oxidization reactor 13, because exothermic heat of reaction inside reactor temperature is stepped up to 530 DEG C, By the residence time of about 6 minutes, solid and gas-liquid separation;Gas-liquid product is discharged from top discharge mouthful 14, after being exchanged heat with water inlet again Further cooled down by cooling water;Solid-liquid discharging is discharged from lower discharge port 15, directly by cooling down water cooling.Through analysis, oil base Organic removal rate about 97% in drilling cuttings;Water outlet reaches《GB8978-1996 integrated wastewater discharge standards》Secondary standard, can Reuse as supercritical water oxidation water inlet;Organic matter mass percent is less than 0.8% in solid residue, can directly arrange Put.
Embodiment 3 (laboratory scale)
Certain shale gas horizontal well oil-based drill cuttings, the mass percent of total organic content 24.5%, reaction condition is set as 400 DEG C, 23MPa, 1.5 times are crossed oxygen amount, 0.5 minute residence time.
The sample of oil-based drill cuttings 1 is placed into ball mill 2, add appropriate fracturing fluid by its solids volume percent adjust to 10%, static 3 hours after being ground through 1 hour, then it is forced into by high pressure slurry pump 3 with 2 ls/h of flow 23MPa, and it is preheated to 100 DEG C by electric heater 4;At the same time, the water outlet 5 after treated by the present method is with 8 ls/h of stream Amount passes sequentially through the combination 8 of high-pressure pump 7, heat exchanger and combustion heater, to reach 23MPa and 350 DEG C;At the same time, pure oxygen 9 23MPa is forced into by booster pump 11 with 1 kg/hr of flow, then 300 DEG C are preheating to by electric heater 12;Oil base is bored Bits 1, water 5 and the mixing of oxygen 9 reach 280 DEG C and enter overcritical water oxidization reactor 13, because of exothermic heat of reaction inside reactor temperature 400 DEG C are stepped up to, by the residence time of about 0.5 minute, solid and gas-liquid separation;Gas-liquid product is from top discharge mouthful 14 rows Go out, further cooled down by cooling water again after being exchanged heat with water inlet;Solid-liquid discharging is discharged from lower discharge port 15, directly by cooling water Cooling.Through analysis, the organic removal rate about 95% in oil-based drill cuttings;Water outlet reaches《GB8978-1996 integrated wastewaters discharge mark It is accurate》Secondary standard, can reuse as supercritical water oxidation water inlet;Organic matter mass percent is less than in solid residue 1%, can directly discharge.
Embodiment 4 (laboratory scale)
Certain shale gas horizontal well oil-based drill cuttings, the mass percent of total organic content 30.2%, reaction condition is set as 600 DEG C, 30MPa, 5 times are crossed oxygen amount, 30 minutes residence times.
The sample of oil-based drill cuttings 1 is placed into ball mill 2, add appropriate fracturing fluid by its solids volume percent adjust to 60%, static 10 hours after being ground through 2 hours, then it is forced into by high pressure slurry pump 3 with 2 ls/h of flow 30MPa, and it is preheated to 400 DEG C by electric heater 4;At the same time, the water outlet 5 after treated by the present method is with 8 ls/h of stream Amount passes sequentially through the combination 8 of high-pressure pump 7, heat exchanger and combustion heater, to reach 30MPa and 600 DEG C;At the same time, pure oxygen 9 30MPa is forced into by booster pump 11 with 1 kg/hr of flow, then 600 DEG C are preheating to by electric heater 12;Oil base is bored Bits 1, water 5 and the mixing of oxygen 9 reach 500 DEG C and enter overcritical water oxidization reactor 13, because of exothermic heat of reaction inside reactor temperature 600 DEG C are stepped up to, by the residence time of about 30 minutes, solid and gas-liquid separation;Gas-liquid product is from top discharge mouthful 14 rows Go out, further cooled down by cooling water again after being exchanged heat with water inlet;Solid-liquid discharging is discharged from lower discharge port 15, directly by cooling water Cooling.Through analysis, the organic removal rate about 95% in oil-based drill cuttings;Water outlet reaches《GB8978-1996 integrated wastewaters discharge mark It is accurate》Secondary standard, can reuse as supercritical water oxidation water inlet;Organic matter mass percent is less than in solid residue 1%, can directly discharge.
Finally it should be noted that, although above-described embodiment is only laboratory scale, but confirmed the inventive method can Row, its general principle for including has the potentiality of enlarged experiment and commercial Application.It is every with present invention as general principle Obvious change or change still in the protection domain of the application type among.

Claims (9)

1. the on-site treatment method of a kind of oil gas field well site oil-based drill cuttings, it is characterised in that the method comprises the following steps:
(1) after oil-based drill cuttings are no more than 0.1 millimeter through ball mill grinding to the largest particles particle diameter, it is pressurized to by high pressure slurry pump 23-30MPa, then it is preheated to 100-400 DEG C by heating/heat exchange unit A;
(2) water is stored in water tank, is pressurized to 23-30MPa through high-pressure pump, then be preheated to 350- by heating/heat exchange unit B 600℃;
(3) oxidant is stored in holding vessel, is pressurized to 23-30MPa through supercharger, then be preheated to by heating/heat exchange unit C 300-600℃;
(4) overcritical water oxidization reactor, reaction temperature are entered after mixing through the oil-based drill cuttings after supercharging, preheating, water and oxidant It is 400-600 DEG C to spend, and reaction pressure is 23-30MPa, and oxidant peroxide ratio is 1.5-5, and the residence time is 0.5-30 minutes, instead Gas-liquid product is discharged from the top discharge mouthful of reactor after answering completely, and solid-liquid product is discharged from the lower discharge port of reactor.
2. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that the oil base Drilling cuttings is all kinds of oil gas fields because of liquid caused by oil-based drilling mud or semifluid shape discarded object.
3. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that according to described The mobility of oil-based drill cuttings, selects without or adds a certain amount of other waste water of well site, adjusts its solids volume percent and exists Between 10%-60%, oil-based drill cuttings after grinding time of repose before treatment is no more than 12 hours.
4. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that the water is Pure water, well site waste water or it is treated by the present method after water outlet, its volume flow is 1-25 times of oil-based drill cuttings.
5. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that the oxidation Agent is the hybrid oxidant of one or more in pure oxygen, air, oxygen-enriched air, hydrogen peroxide.
6. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that it is described plus Heat/heat exchange unit A, heating/heat exchange unit B and heating/heat exchange unit C refer to that all kinds of use combustion gas, fuel oil or electricity are directly heated, or The heat exchange that the waste heat that person is discharged using gas-liquid or solid-liquid discharges passes through heat exchanger.
7. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that described super to face Boundary's water oxygen reaction utensil is for two kinds of key propertys:One is excellent anti-corrosion anti-clogging, two be solid with gas-liquid in reactor It is interior to be separated and discharged respectively.
8. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that all kinds of oil gas Oil-based drill cuttings rear degradation effect of organic compound treated by the present method in field is not less than 95%.
9. the on-site treatment method of oil gas field well site according to claim 1 oil-based drill cuttings, it is characterised in that based on described Method can develop compact type skid mounted equipment, can transport to required well site and realize the treatment in situ of oil-based drill cuttings, the equipment Specifically include:
(1) oil-based drill cuttings feed system, including ball mill, high pressure slurry pump and heating/heat exchange unit A;
(2) water feed system, including water tank, high-pressure pump and heating/heat exchange unit B;
(3) oxidant feed system, including holding vessel, booster pump and heating/heat exchange unit C;
(4) overcritical water oxidization reactor, including top discharge mouthful and lower discharge port.
CN201611042986.4A 2016-11-22 2016-11-22 A kind of on-site treatment method of oil gas field well site oil-based drill cuttings Pending CN106734055A (en)

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Publication number Priority date Publication date Assignee Title
CN110107271A (en) * 2019-05-25 2019-08-09 西南石油大学 A kind of supercritical water treatment method for strengthening shale matrix gas transport capability

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CN104326637A (en) * 2014-10-21 2015-02-04 新奥科技发展有限公司 Sludge treatment method
CN105540697A (en) * 2016-01-21 2016-05-04 西南石油大学 Device and method for treating drilling liquid waste at high temperature and high pressure
CN106064871A (en) * 2016-06-01 2016-11-02 新奥科技发展有限公司 Supercritical sludge treating system and processing method

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CN101066828A (en) * 2007-06-12 2007-11-07 大庆石油学院 Technological process of treating oil-containing sludge with supercritical water oxidation
CN103553202A (en) * 2013-11-19 2014-02-05 南京工业大学 Process for waste oxidation treatment and steam co-production by using supercritical circulating water
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110107271A (en) * 2019-05-25 2019-08-09 西南石油大学 A kind of supercritical water treatment method for strengthening shale matrix gas transport capability

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Application publication date: 20170531