Background technique
Town sewage, industrial organic waste water can all generate a large amount of residue during using biochemical method processing at present
Sludge.For ordinary circumstance, every processing 10000m3Sewage, treatment process can generate about 5-10 tons of mud cake of moisture content 80%.
This sludge kind contains the harmful substances such as pathogeny body, heavy metal and persistent organism.Most of sludge is stacked naturally, not yet
To appropriate disposition.
Main sludge disposal technology has both at home and abroad at present: burning, landfill, anaerobic digestion, aerobic fermentation, heat drying lime
The methods of stabilization, pyrolyzing sludge, hydro-thermal process.Belong to the end treatment technology carried out again after sludge generates to it.And these
Processing mode can all bring huge equipment investment and high operating cost, meanwhile, it can also generate secondary pollution and ecology
Security risk.About 500,000 tons of mud cake or more of the average generation 80% daily in China.Due to the transport of this sludge, storage, processing disposition
It is expensive, at present again without cost-effective processing method of disposal, pass through compost, burning, pyrolysis so as to cause this sludge
The lazy weight 5% of processing, the overwhelming majority still naturally store up or it is unordered shed, significant damage is caused to environment.Therefore one is needed
Kind reduces the equipment of sludge yield, especially may be reduced by sludge yield in sewage disposal process, realizes source emission reduction, carries out
Clean manufacturing is extremely urgent, very necessary.
Patent No. 201310378632.7, patent name are " a kind of to use overcritical molten gas cavitation device and its reinforcing
The working principle of cavitation device disclosed in the method for mud decrement " is: when sludge high speed flows through shrink nozzle, sucking from air
Pipe injection air enter molten gas cavitation chamber in mixed with sludge after sequentially enter One Diffusion Process pipe and secondary diffuser, then from sky
Change nozzle to spray into oxidizing reactor, most the sludge after molten gas cavitation process is discharged from sludge efferent duct afterwards.The cavitation device
Two-stage cavitation can be generated and mud mixed liquid is handled, but had the following disadvantages in use: mud mixed liquid
When disposably passing through the equipment, because the overcurrent time is short, cavitation cracks work to biggish sludge wadding body and other organic matters twice
With being not enough, just need to increase the quantity of the equipment in actual use thus, this results in equipment investment increase, energy consumption liter
Height, and increase occupation area of equipment.For this purpose, needing one kind not only can be further improved cavitation efficiency, but also electricity consumption and dimension can be saved
The cavitation device for protecting cost, saving land occupation usable floor area.
Summary of the invention
It is an object of the present invention to provide a kind of cavitation is high-efficient, electricity consumption and the Hydrodynamic cavitation that maintenance cost is low, occupied area is small
Subtract mud machine and its sewage water treatment method.
To achieve the goals above, the present invention provides a kind of Hydrodynamic cavitations to subtract mud machine, it is characterised in that including mutually going here and there
At least two-stage cavitation apparatus being connected together;
First order cavitation apparatus includes the first cavitation device described in the first cavitation device being placed in level-one cavitation chamber and face
The crushing baffle of outlet;
Second level cavitation apparatus includes the second cavitation device, jet stream obligatory point and the second level diffuser being linked in sequence, described to penetrate
Stream obligatory point is located in molten air cavity, and the molten air cavity is provided with molten gas regulating mechanism;
Formation high-speed jet impinges upon the crushing after mixed liquor to be processed containing sludge enters first cavitation device
On baffle, keep the bulky grain sludge wadding body in mixed liquor broken, subsequently into second cavitation device, mixed liquor is described second
It is discharged after second level diffuser processing again after generating molten gas cavitation in cavitation device.
It further include third level cavitation apparatus and fourth stage cavitation apparatus;The second level cavitation apparatus, third level cavitation dress
It sets and is configured vertically from top to bottom with fourth stage cavitation apparatus;The first order cavitation apparatus is horizontally disposed and is located at the second level
The top of cavitation apparatus;
The first order cavitation apparatus is connect by the first support sealing plate with the second level cavitation apparatus;The second level
Cavitation apparatus is connect by the second support sealing plate with the third level cavitation apparatus;The third level cavitation apparatus passes through third branch
Support sealing plate is connect with the fourth stage cavitation apparatus;
Two-stage cavitation of the mixed liquor to be processed containing sludge through the first order cavitation apparatus and second level cavitation apparatus
The 4th sky in the third cavitation device and fourth stage cavitation apparatus in the third level cavitation apparatus in downstream is sequentially entered after processing
Change device and carry out three-level and level Four cavitation process, is most discharged afterwards through outlet pipe.
First cavitation device is the first shrink nozzle, which is horizontally arranged at the first order cavitation dress
On the shell set, described one surrounded by the first order cavitation apparatus shell and the first support sealing plate is protruded into outlet end
Grade cavitation chamber, the baffle that crushes is that the arc being adapted to the jet angle that first shrink nozzle exports crushes baffle, vertically
It is fixed on the rear side of the first support sealing plate.
Second cavitation device is the second shrink nozzle being arranged straight down, and second cavitation device is located at heating chamber
In, the heating chamber is by the second shrink nozzle outside wall surface, the first support sealing plate, the second level cavitation apparatus shell
It is formed with the first support plate packet tail, the wall surface of the heating chamber is provided with heating coil.
The heating coil is stainless steel mica heating coil, and the wall surface of the heating chamber is provided with thermal insulation board.
The molten air cavity is surrounded by the perpendicular wall of two support plates of the first support plate, the second support plate and connection;It is described molten
Gas regulating mechanism includes the air inlet pipe being connected to the molten air cavity and the air flow meter and tune that are mounted in the air inlet pipe
Air valve.
The outlet of second cavitation device is protruded into the molten air cavity, and the exit of second cavitation device is additionally provided with use
In generating convolution cavitation and keep the jet stream obligatory point of jet stream smoothness, the outlet of the jet stream obligatory point and the second level diffuser
Entrance docking.
The third cavitation device is the third shrink nozzle being arranged straight down;4th cavitation device is to set straight down
The 4th shrink nozzle set is additionally provided with multiple cavitating nozzles on the 4th shrink nozzle.
The invention also discloses the sewage water treatment methods that the Hydrodynamic cavitation described in one kind subtracts mud machine, it is characterised in that including such as
Lower step:
A. the mud mixed liquid for providing certain flow and pressure by no-blocking pollution discharging pump is high into generation after the first cavitation device
Rapid fire stream impinges upon and on the crushing baffle of the first cavitation device face, makes the bulky grain sludge wadding body in sewage mixed liquor broken
It is broken, cause the mixed liquor pressure in level-one cavitation chamber to further increase;
B. the sewage mixed liquor after level-one cavitation enters the second cavitation device, the molten air cavity in the cavitation apparatus of the second level
And molten gas cavitation is generated under the collective effect of jet stream obligatory point;
C. the sewage mixed liquor after second level cavitation is discharged after being handled by the cavitation apparatus that second level diffuser enters downstream.
Sewage mixed liquor, will also be by third level cavitation apparatus and fourth stage cavitation apparatus after two-stage cavitation process
Cavitation step makes the fragmentation of sludge wadding body and hardly degraded organic substance therein is made directly to resolve into C02、H20, hardly degraded organic substance
Macromolecular chain is fractured into small molecule chain, is then oxidized to fatty acid, to improve the biodegradability of organic matter of sewage.
Compared with prior art, cavitation of the present invention is more efficient, and maintenance cost is low, occupied area is small.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is described in further detail.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.
Hydrodynamic cavitation of the present invention subtracts mud machine, including at least two-stage cavitation apparatus being mutually serially connected.
As shown in Figure 1, the first order cavitation apparatus 100 includes level-one cavitation chamber 101, it is placed in level-one cavitation chamber 101
The first cavitation device 103, and be set to the crushing baffle that in level-one cavitation chamber 101 and the first cavitation device of face 103 exports
102.First cavitation device 103 is specially the first shrink nozzle, and it is empty which is horizontally arranged at the first order
Makeup is set on 100 shell, and outlet end is protruded into is enclosed by 100 shell of first order cavitation apparatus and the first support sealing plate 104
At level-one cavitation chamber 101 in.The rear side for crushing baffle 102 and being fixed on the first support sealing plate 104 vertically.It is preferred that
, the crushing baffle 102 is that arc crushes baffle, which crushes the jet angle of baffle and first shrink nozzle outlet
Adaptation.High-speed jet is generated after the mixed liquor containing sludge enters the first cavitation device 103 and is hit and crushes baffle 102, is passed through
It hits and crushes baffle 102, be destroyed the sludge wadding body in mixture first, sludge cell can be carried out convenient for subsequent cavitation abundant
Effect, to improve cavitation to the broken wall efficiency of sludge cell, enhanced primary cavitation effect.
Second level cavitation apparatus 20 includes the second cavitation device 21, jet stream obligatory point 25 and the second level diffuser being linked in sequence
26.The jet stream obligatory point 25 is located in molten air cavity 23, and the molten air cavity 23 is provided with molten gas regulating mechanism.Second cavitation
Device 21 is the second shrink nozzle being arranged straight down.In order to enhance cavitation efficiency, it is preferable that second cavitation device 21 can be with
Setting is located in heating chamber 22, the second shrink nozzle outside wall surface, the first support sealing plate 104, outside second level cavitation apparatus 20
Heating chamber 22 described in the 223 packet urogenesis of shell and the first support plate, the wall surface of the heating chamber 22 are provided with heating coil 221.It is preferred that
Ground, the heating coil 221 are stainless steel mica heating coil.It can satisfy local water temperature operating condition to cavitation device by heating coil 221
Requirement so that enhance cavitation efficiency.The wall surface of the heating chamber 22 is provided with thermal insulation board 222.The heating chamber 22 is optional
Device also can be realized cavitation effect when being not provided with heating chamber 22, but after increasing heating chamber 22, can improve the effect of cavitation
Rate.It is additionally provided with the second support plate 24 between 20 shell of the second level diffuser 26 and second level cavitation apparatus, described first
Fagging 223 and second support plate 24 and the perpendicular wall for connecting two support plates surround to form the molten air cavity 23.The molten gas
Regulating mechanism for meeting requirement of the molten gas cavitation of jet stream in second level cavitation apparatus 20 for air inflow, specifically include with it is described
The air inlet pipe 273 that molten air cavity 23 is connected to, the air flow meter 272 being mounted in the air inlet pipe 273 and setting are in air inlet pipe
The Air-regulating valves 271 of 273 inlet.The outlet of second cavitation device 20 is protruded into the molten air cavity 23, second cavitation device
20 exit is additionally provided with jet stream obligatory point 25, for keeping jet stream smooth and generating convolution cavitation.The jet stream obligatory point 25
Vertical tangent plane be substantially in " V " type.It is docked with the entrance of the second level diffuser 26 outlet of jet stream obligatory point 25.
Formation high-speed jet impinges upon the powder after mixed liquor to be processed containing sludge enters first cavitation device 103
On broken baffle 102, keep the bulky grain sludge wadding body in mixed liquor broken, subsequently into second cavitation device 21, mixed liquor exists
Molten gas cavitation is generated in second cavitation device 21, it is empty that the mixed liquor of second level cavitation enters downstream through the second level diffuser 26 again
Makeup is discharged after setting processing.
As shown in Figure 1, the invention also includes third level cavitation apparatus 30 and fourth stage cavitation apparatus 40.The three-level cavitation
Device 30 includes third cavitation device 32 and three-level diffuser 33 connected to it.The third cavitation device 32 be specially vertically to
The third shrink nozzle of lower setting.The level Four cavitation apparatus 40 includes the 4th cavitation device 42.4th cavitation device 42 is specially perpendicular
Straight the 4th down-set shrink nozzle is additionally provided with multiple cavitating nozzles on the 4th shrink nozzle.4th cavitation device 42 to
Under protrude into the 4th cavitation chamber 43.40 bottom of level Four cavitation apparatus is additionally provided with outlet pipe 45 and drain valve 44.
The vertical configuration from top to bottom of second level cavitation apparatus 20, third level cavitation apparatus 30 and fourth stage cavitation apparatus 40;
First order cavitation apparatus 100 is horizontally disposed and is located at the top of the second level cavitation apparatus 20.
First order cavitation apparatus 100 is connect by the first support sealing plate 104 with the second level cavitation apparatus 20;Described
Second level cavitation apparatus 20 is connect by the second support sealing plate 31 with the third level cavitation apparatus 30;The third level cavitation apparatus
30 support sealing plate 41 to connect with the fourth stage cavitation apparatus 40 by third.
Two-stage of the mixed liquor to be processed containing sludge through the first order cavitation apparatus 100 and second level cavitation apparatus 20
It is sequentially entered after cavitation process in the third cavitation device 32 and fourth stage cavitation apparatus 40 in the third level cavitation apparatus 30
Four cavitation devices 42 carry out three-level and level Four cavitation process, are most discharged afterwards through outlet pipe 45.
Hydrodynamic cavitation of the present invention subtracts mud motor spindle and is additionally provided with support 46.
Hydrodynamic cavitation of the present invention subtracts the sewage water treatment method of mud machine, includes the following steps:
A. it is produced after entering the first cavitation device 103 by the mud mixed liquid of no-blocking pollution discharging pump offer certain flow and pressure
Raw high-speed jet is impinged upon on the crushing baffle 102 of 103 face of the first cavitation device, makes the bulky grain in sewage mixed liquor
Sludge wadding body is broken, and the mixed liquor pressure in level-one cavitation chamber 101 is caused to further increase.Enhance level-one cavitation effect.
B. the sewage mixed liquor after level-one cavitation enters the second cavitation device 21, molten in second level cavitation apparatus 20
Molten gas cavitation is generated under the collective effect of air cavity 23 and jet stream obligatory point 25.
C. the sewage mixed liquor after second level cavitation handles heel row by the cavitation apparatus that second level diffuser 26 enters downstream
Out.
The step B is preferred are as follows: the sewage mixed liquor after level-one cavitation enters the second cavitation device 21, in second level cavitation
Molten gas cavitation is generated under the collective effect of heating coil 221, molten air cavity 23 and jet stream obligatory point 25 in device 20.
Sewage mixed liquor will also pass through third level cavitation apparatus 30 and fourth stage cavitation apparatus after two-stage cavitation process
40 cavitation step.By the continuous action of above-mentioned level Four cavitation, cavitation effect is enhanced, make the fragmentation of sludge wadding body and makes it
In hardly degraded organic substance directly resolve into C02、H20, hardly degraded organic substance macromolecular chain is fractured into small molecule chain, then by oxygen
It is melted into fatty acid, to improve the biodegradability of organic matter of sewage.It creates favorable conditions for subsequent biochemical reaction, keeps organic matter logical
It crosses biochemical action to be easier to decompose and reduce, realizes organic sludge minimizing.After sewage plant uses this method, sludge quantum of output can
Reduce 60~70%.
It is appreciated that Hydrodynamic cavitation of the invention subtract mud machine can be only by first order cavitation apparatus and second level cavitation apparatus
Be formed by connecting, can also cavitation effect according to actual needs, increase the quantity of cavitation apparatus to improve cavitation efficiency, such as by five
Grade cavitation apparatus is formed by connecting.Specific cavitation apparatus quantity is specifically set according to actual cavitation effect.
Application Example one: Hydrodynamic cavitation of the invention subtracts system schematic that mud machine is connect with reflux and excess sludge pond such as
Shown in Fig. 2.By pipeline by biochemical reaction tank 7, secondary sedimentation tank 8, reflux and excess sludge pond 5, residual sludge pump 9, sludge
Homogeneous pond 10 and sludge dewatering equipment 11 are connected in turn and constitute sewage sludge treatment system.The sucking of no-blocking pollution discharging pump 1
The connection of pipeline 13 reflux and excess sludge pond 5, the promotion pressure pipeline 2 of no-blocking pollution discharging pump 1 connect Hydrodynamic cavitation of the present invention and subtract
Mud machine 3, Hydrodynamic cavitation subtracts the connection of output pipe 4 reflux of mud machine 3 and excess sludge pond 5, reflux and excess sludge pond 5 use back
Flow the wastewater inlet pipeline that sludge carrier pipe road 14 connects biochemical reaction tank 7 through returned sludge elevator pump 6.No-blocking pollution discharging pump 1
The connection of suction line 13 reflux and when excess sludge pond 5, no-blocking pollution discharging pump 1 is reflux and the 50- of 5 volume of excess sludge pond
80% sludge quantity, submits to Hydrodynamic cavitation to subtract and carries out cavitation process in mud machine 3, by after cavitation process 80-100% it is modified remaining
After sludge quantity is pumped into sludge homogeneous pond 10 by residual sludge pump 9, it is carried out dehydrating by sludge dewatering equipment 11.
Application Example two: Hydrodynamic cavitation of the invention subtracts the system schematic that mud machine is connect with biochemical reaction tank, such as Fig. 3 institute
Show.By pipeline by biochemical reaction tank 7, secondary sedimentation tank 8, reflux and excess sludge pond 5, residual sludge pump 9, sludge homogeneous pond
10 and sludge dewatering equipment 11 be connected in turn and constitute sewage sludge treatment system, the suction line 13 of no-blocking pollution discharging pump 1
Biochemical reaction tank 7 is connected, the promotion pressure pipeline 2 of no-blocking pollution discharging pump 1 connects Hydrodynamic cavitation of the present invention and subtracts mud machine 3, and waterpower is empty
Change the connection biochemical reaction tank 7 of output pipe 4 for subtracting mud machine 3, reflux and excess sludge pond 5 are passed through using returned sludge transfer pipeline 14
The wastewater inlet pipeline of the connection biochemical reaction tank 7 of returned sludge elevator pump 6.The suction line 13 of no-blocking pollution discharging pump 1 connects life
When changing reaction tank 7, no-blocking pollution discharging pump 1 submits the sewage quantity of the 80-100% of 7 volume of biochemical reaction tank to Hydrodynamic cavitation and subtracts
Cavitation process is carried out in mud machine 3, treated, and sewage clear water after the precipitating of secondary sedimentation tank 8 discharges, and 8 bottom of secondary sedimentation tank is sunk
The reflux of the sludge quantity of the reflux and excess sludge pool volume 30%-100% of shallow lake compression is returned to the surplus of biochemical reaction tank 7,0-70%
Remaining sludge is sent to the processing of sludge dewatering equipment 11.
Application Example three: Hydrodynamic cavitation of the invention subtracts the system schematic that mud machine is connect with sludge homogeneous pond, such as Fig. 4 institute
Show.By pipeline by biochemical reaction tank 7, secondary sedimentation tank 8, reflux and excess sludge pond 5, residual sludge pump 9, sludge homogeneous pond
10 and sludge dewatering equipment 11 be connected in turn and constitute sewage sludge treatment system.The suction line 13 of no-blocking pollution discharging pump 1
Sludge homogeneous pond 10 is connected, the promotion pressure pipeline 2 of no-blocking pollution discharging pump 1 connects Hydrodynamic cavitation of the present invention and subtracts mud machine 3, and waterpower is empty
Change the connection of the output pipe 4 sludge homogeneous pond 10 for subtracting mud machine 3, reflux and excess sludge pond 5 use returned sludge transfer pipeline 14
The wastewater inlet pipeline of biochemical reaction tank 7 is connected through returned sludge elevator pump 6.The suction line 13 of no-blocking pollution discharging pump 1 connects
When sludge homogeneous pond 10, no-blocking pollution discharging pump 1 submits the sludge quantity of 10 volume 100% of sludge homogeneous pond to Hydrodynamic cavitation and subtracts mud
Cavitation process is carried out in machine 3, a part of sludge processed carries out at biochemistry again through 15 overflow of overflow pipe to biochemical reaction tank 7
Reason, remaining sludge processed are handled by sludge dewatering equipment 11.
It is demonstrated experimentally that sludge quantum of output reduces 60-70% after sewage treatment plant subtracts mud machine using Hydrodynamic cavitation of the present invention.
Hydrodynamic cavitation of the present invention subtracts mud machine as comprehensive Hydrodynamic cavitation utility device.Working principle is as follows: by without blocking blowdown
The mud mixed liquid of pump offer certain flow and pressure enters Hydrodynamic cavitation of the present invention and subtracts in mud machine, generates the continuous of level Four cavitation
Effect, enhances the degree for the treatment of to sludge.No-blocking pollution discharging pump makes mud mixed liquid high speed enter level-one cavitation device, in level-one
It realizes under the comprehensive function of cavitation device cavitation and level-one cavitation device outlet high-velocity flow shock arc crushing baffle to sludge
First time of mixed liquor pre-processes, and to reach bulky grain sludge wadding body fragmentation, and provides for second level cavitation effect enough
Pressure and flowrate proportioning.Next the continuous three-level cavitation muddy water pretreated to level-one cavitation is more fully handled,
Disposably pass through treatment effeciency so as to improve mud machine is subtracted to muddy water.
The coupling of above-mentioned level Four cavitation effect, makes the organic substance in sludge water obtain sufficient oxygenolysis.Together
The microjet of the shock wave of accompanied by intense when cavitation generation, and occurred with tens of thousands of secondary continuous actions per second, bring efficient machine
Tool shreds effect, and generates with high chemically active free radical-OH, and it is anti-that oxidation then occurs with organic pollutant in solution
It answers, organic pollutant oxygenolysis in mixed liquor is become into low molecular weight substance, shock wave and high-speed micro-jet are in mixed liquor
The powerful hydraulic shear generated, effectively destroys sludge structure, is broken the carbon key on macromolecular main chain, is changed into short
Chain bottom molecular organic, flows out intracellular solutes, and be further broken off.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.It is done within the spirit and principles of the present invention any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.