CN104325288B - Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically - Google Patents

Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically Download PDF

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Publication number
CN104325288B
CN104325288B CN201410536932.8A CN201410536932A CN104325288B CN 104325288 B CN104325288 B CN 104325288B CN 201410536932 A CN201410536932 A CN 201410536932A CN 104325288 B CN104325288 B CN 104325288B
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China
Prior art keywords
roller
way
turntable
connect
cylinder block
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CN201410536932.8A
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Chinese (zh)
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CN104325288A (en
Inventor
李建刚
李红剑
游学军
朱炜
张俊雄
宋蔚
李承焕
王�琦
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FAW Group Corp
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FAW Group Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Abstract

The present invention relates to a kind of realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically, including the second turntable, feature is: described second turntable one end with the second roller-way, the 3rd roller-way, the 8th roller-way and the 9th roller-way respectively is connected;The other end of described second roller-way and one end of the first roller-way connect, and the other end of the first roller-way and the first turntable connect;The other end of described 3rd roller-way and one end of the 4th roller-way connect, and the other end of the 4th roller-way and the 3rd turntable connect;The other end of described 8th roller-way and one end of the 7th roller-way connect, and the 7th roller-way and the 4th turntable connect;The other end of described 9th roller-way and one end of the tenth roller-way connect, and the other end of the tenth roller-way and the 5th turntable connect;The 5th roller-way and the 6th roller-way is connected between described 3rd turntable and the 4th turntable;The Delta Region formed at described 9th roller-way and the 8th roller-way arranges robot.The present invention increases equipment service efficiency, reduces cost of investment.

Description

Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically
Technical field
The present invention relates to a kind of realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically, belong to diesel engine manufacturing technology field.
Background technology
Engine assembly production line is when using robot, and often a robot can only carry out a station operation.Because two stations needing robot manipulation in existing production process are the most distant, same robot cannot meet required distance, or is unfavorable for that logistics is arranged, and causes robot device's utilization rate low.
Even if additionally, two stations needing robot manipulation are adjacent, also due to the parts of required assembling exist bigger difference, and sharing of robot cannot be realized.
Due to automation procedure position farther out, it is necessary to add a single robot for every procedure, single machine people is merely responsible for single operation content, not only causes robot device's utilization rate low, and adds equipment investment cost.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of and realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically, a robot can be used to realize twice assembly process content, add the equipment service efficiency of robot, decrease the cost of investment of a robot.
The technical scheme provided according to the present invention, a kind of realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically, including the second turntable, feature is: described second turntable one end with the second roller-way, the 3rd roller-way, the 8th roller-way and the 9th roller-way respectively is connected, and the second roller-way, the 3rd roller-way, forms Delta Region respectively between the 8th roller-way and the adjacent roller-way of the 9th roller-way;The other end of described second roller-way and one end of the first roller-way connect, and the other end of the first roller-way and the first turntable connect;The other end of described 3rd roller-way and one end of the 4th roller-way connect, and the other end of the 4th roller-way and the 3rd turntable connect;The other end of described 8th roller-way and one end of the 7th roller-way connect, and the 7th roller-way and the 4th turntable connect;The other end of described 9th roller-way and one end of the tenth roller-way connect, and the other end of the tenth roller-way and the 5th turntable connect;The 5th roller-way and the 6th roller-way is connected between described 3rd turntable and the 4th turntable;The Delta Region formed at described 9th roller-way and the 8th roller-way arranges robot.
Further, the rear side in described robot arranges bin, and bin includes two operation positions.
The method have the advantages that (1) present invention uses " X " type structure, cylinder block upset and crankshaft installed are arranged on adjacent position, it is achieved 1 robot shares;(2) robots realize the job content of two kinds of operations, improve robot device's service efficiency;(3) robots realize the job content of two kinds of operations, reduce equipment purchase cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
Below in conjunction with concrete accompanying drawing, the invention will be further described.
As shown in Figure 1: described realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically includes first turntable the 1, first roller-way the 2, second roller-way the 3, second turntable 4, the 3rd roller-way 5, the 4th roller-way 6, the 3rd turntable 7, the 5th roller-way 8, the 6th roller-way 9, the 4th turntable 10, the 7th roller-way 11, the 8th roller-way 12, bin 13, robot 14, the 9th roller-way 15, the 5th turntable 16, the tenth roller-way 17 etc..
As shown in Figure 1, the present invention includes the second turntable 4, second turntable 4 one end with the second roller-way the 3, the 3rd roller-way the 5, the 8th roller-way 12 and the 9th roller-way 15 respectively is connected, form Delta Region between second roller-way the 3, the 3rd roller-way the 5, the 8th roller-way 12 and the adjacent roller-way of the 9th roller-way 15 respectively, thus constitute " X " type centered by the second turntable 4;The other end of described second roller-way 3 and one end of the first roller-way 2 connect, and the other end and first turntable 1 of the first roller-way 2 connect;The other end of described 3rd roller-way 5 and one end of the 4th roller-way 6 connect, and the other end and the 3rd turntable 7 of the 4th roller-way 6 connect;The other end of described 8th roller-way 12 and one end of the 7th roller-way 11 connect, and the 7th roller-way 11 is connected with the 4th turntable 10;The other end of described 9th roller-way 15 and one end of the tenth roller-way 17 connect, and the other end and the 5th turntable 16 of the tenth roller-way 17 connect;It is connected the 5th roller-way 8 and the 6th roller-way 9 between described 3rd turntable 7 and the 4th turntable 10;The Delta Region formed at described 9th roller-way 15 and the 8th roller-way 12 arranges robot 14, and the rear side in robot 14 arranges bin 13, and bin 13 includes two operation positions.
The operation principle of the present invention: the present invention completes circulation and the automatic assembling of bent axle of cylinder block by the control of the second turntable 4 and robot 14.
During actual production, cylinder block flows through first turntable the 1, first roller-way the 2, second roller-way 3 successively through preceding working procedure, and the second turntable 4 is rotationally connected the second roller-way 3 and the 8th roller-way 12;Cylinder block arrives the 8th roller-way 12 through the second turntable 4, after being completed cylinder block upset 180 ° by robot 14 at the 8th roller-way 12, cylinder block flows to the 7th roller-way 11, 4th turntable 10, complete after kingbolt unscrews at the 6th roller-way 9, flow through the 5th roller-way 8, 3rd turntable 7, after the 4th roller-way 6 completes main bearing shell assembling, arrive the 3rd roller-way 5, second turntable 4 is rotatably connected the 9th roller-way 15 and the 3rd roller-way 5, cylinder block arrives the 9th roller-way 15 through the second turntable 4, it is assembled to after bin 13 takes bent axle in the cylinder block of the 9th roller-way 15 by robot 14 at the 9th roller-way 15, then cylinder block is via the tenth roller-way 17, 5th turntable 16 circulation is to later process.

Claims (1)

1. one kind realizes cylinder block automatic turning and assembly robot system that bent axle is installed automatically, including the first turntable (1), the second turntable (4), the 3rd turntable (7), the 4th turntable (10) and the 5th turntable (16), it is characterized in that: described second turntable (4) one end with the second roller-way (3), the 3rd roller-way (5), the 8th roller-way (12) and the 9th roller-way (15) respectively is connected, the second roller-way (3), the 3rd roller-way (5), between the 8th roller-way (12) and the adjacent roller-way of the 9th roller-way (15), form Delta Region respectively;
The other end of described second roller-way (3) and one end of the first roller-way (2) connect, and the other end of the first roller-way (2) and the first turntable (1) connect;The other end of described 3rd roller-way (5) and one end of the 4th roller-way (6) connect, and the other end of the 4th roller-way (6) and the 3rd turntable (7) connect;The other end of described 8th roller-way (12) and one end of the 7th roller-way (11) connect, and the 7th roller-way (11) is connected with the 4th turntable (10);The other end of described 9th roller-way (15) and one end of the tenth roller-way (17) connect, and the other end of the tenth roller-way (17) and the 5th turntable (16) connect;Described 3rd turntable (7) is connected the 5th roller-way (8) and the 6th roller-way (9) between the 4th turntable (10);The Delta Region formed at described 9th roller-way (15) and the 8th roller-way (12) arranges robot (14);
Rear side in described robot (14) arranges bin (13), and bin (13) includes two operation positions;Being assembled to after bin (13) takes bent axle in the cylinder block of the 9th roller-way (15) by robot (14) at the 9th roller-way (15) place, then cylinder block arrives later process via the tenth roller-way (17), the 5th turntable (16) circulation.
CN201410536932.8A 2014-10-11 2014-10-11 Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically Active CN104325288B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410536932.8A CN104325288B (en) 2014-10-11 2014-10-11 Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410536932.8A CN104325288B (en) 2014-10-11 2014-10-11 Realize cylinder block automatic turning and assembly robot system that bent axle is installed automatically

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CN104325288A CN104325288A (en) 2015-02-04
CN104325288B true CN104325288B (en) 2016-12-07

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985429A (en) * 2015-05-13 2015-10-21 中国第一汽车股份有限公司 Double X-type engine assembly-production line
CN111571200B (en) * 2020-04-26 2022-03-18 东风汽车集团有限公司 Process method of automatic on-line assembly system of engine crankshaft
CN113478222B (en) * 2021-07-15 2022-04-22 宁波四维尔汽车智能科技有限公司 Assembly line for air outlet assembly of automobile air conditioner

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Publication number Priority date Publication date Assignee Title
DE4025882A1 (en) * 1990-05-11 1991-11-14 Egm Entwicklung Montage METHOD FOR TESTING IN PARTICULAR COMBUSTION ENGINES
JP3348641B2 (en) * 1997-12-09 2002-11-20 三菱自動車工業株式会社 Automatic assembly device
DE102005008593A1 (en) * 2005-02-23 2006-08-31 Claas Fertigungstechnik Gmbh assembly Automation
CN102689185B (en) * 2012-05-31 2014-06-11 江苏速升自动化装备股份有限公司 Combination machine for riveting cylinder gasket
CN203558530U (en) * 2013-11-01 2014-04-23 天永机械电子(上海)有限公司 X-shaped reversing assembly framework
CN203728091U (en) * 2014-02-21 2014-07-23 中国第一汽车股份有限公司 Heavy diesel engine test run preassembly line
CN103934683B (en) * 2014-04-26 2016-08-24 中国第一汽车股份有限公司 Diesel engine cold trial production line

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