CN104322382A - Far-infrared intelligent piglet incubator and production technology of far-infrared heating plate thereof - Google Patents

Far-infrared intelligent piglet incubator and production technology of far-infrared heating plate thereof Download PDF

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Publication number
CN104322382A
CN104322382A CN201410601220.XA CN201410601220A CN104322382A CN 104322382 A CN104322382 A CN 104322382A CN 201410601220 A CN201410601220 A CN 201410601220A CN 104322382 A CN104322382 A CN 104322382A
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far
carbon fiber
temperature
infrared
temperature sensor
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CN201410601220.XA
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CN104322382B (en
Inventor
陈德春
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Fu'an Warm Intelligent Agricultural Science And Technology Co Ltd
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Individual
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Priority to CN201410601220.XA priority Critical patent/CN104322382B/en
Priority to CN201710419483.2A priority patent/CN107347662B/en
Priority to CN201710418394.6A priority patent/CN107232073B/en
Publication of CN104322382A publication Critical patent/CN104322382A/en
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Publication of CN104322382B publication Critical patent/CN104322382B/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/02Pigsties; Dog-kennels; Rabbit-hutches or the like
    • A01K1/0218Farrowing or weaning crates
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/02Pigsties; Dog-kennels; Rabbit-hutches or the like
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01KANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
    • A01K1/00Housing animals; Equipment therefor
    • A01K1/015Floor coverings, e.g. bedding-down sheets ; Stable floors
    • A01K1/0158Floor heating or cooling systems
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0202Switches
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
    • H05B1/0227Applications
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/28Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Radiation-Therapy Devices (AREA)
  • Resistance Heating (AREA)

Abstract

The invention discloses a far-infrared intelligent piglet incubator and a production technology of a far-infrared heating plate thereof. The far-infrared intelligent piglet incubator is characterized in that the bottom plate of the far-infrared intelligent piglet incubator adopts the far-infrared heating plate; the far-infrared heating plate is controlled by a temperature controller which is available for fast heating; the temperature controller has a power cut memory protection function; after a power cut occurs, due to the original parameter memory, a system continues to work according to the predetermined parameters. By applying the far-infrared intelligent piglet incubator, the problem that as the internal space of an existing piglet incubator is hot, but the bottom plate is cold, piglets easily suffer from dysentery is solved; meanwhile, the temperature controller of the incubator can realize fast heating and slow approaching to predetermined constant temperature values and the preheating time is greatly shortened; in addition, due to the power cut memory protection function, even after the power-off or power cut occurs, one-by-one resetting is unnecessary; therefore the control is more convenient; the far-infrared intelligent piglet incubator is especially suitable for a delivery table of a pig farm; additionally, the invention also provides the production technology of the far-infrared heating plate which is simple, easy to realize and low in manufacturing price.

Description

The production technology of far infrared intelligent piglet insulation box and Far-infrared heating panel thereof
Technical field
The present invention relates to the production technology of a kind of far infrared intelligent piglet insulation box and Far-infrared heating panel thereof, be specially adapted to the delivery bed of piggery.
Background technology
The incomcopetence of piglet regulate body temperature, poor to the stress ability of cold.Newborn piglet is in the environment of 13-24 DEG C, 1 hour temperature decline more than 1.7 DEG C of living.Piglet is sparse by hair, and subcutaneous fat is little, and cold tolerance is low.Therefore, newborn piglet is easily endured cold and is caused dysentery thus, serious meeting causes the death of piglet, its reason is that newborn piglet insulating power is poor, subcutaneous fat lacks relatively, in body, available heat energy matrix is little, and the corpus surface area relevant to body weight is comparatively large, and the homoiostasis of body temperature controls not yet to reach maturity.Meanwhile, low-temperature cold environment can destroy the immunity function of piglet, thus reduces the ability even lost opposing virus and germ invasion and attack, thus just cub to hunt insulation most important.For this reason, usually need to adopt heat preserving method to be incubated piglet.
Prior art one adopts the heat preserving mode thickening bedding and padding, how to use in family raises pigs.Method is: first day spreads the pad grass of 10 cm thicks, within second day, adds 10-20 centimetre of pad grass again, and make pad grass thickness 30-40 centimetre, outside nails on grass guard, prevents pad grass four from faling apart.When giving up warm 10-15 DEG C, the temperature of pad grass can reach more than 21 DEG C.Though this method economy and facility, heat insulation effect is not good.
Prior art two, be adopt burning things which may cause a fire disaster mode of heating, namely adopt flue and two kinds, charcoal stove, flue has again ground upper flue and underground flue two kinds.During with fuel such as coals for temperature, no matter which kind of adopts for warm mode, all hold fire hazardous, increase the pernicious gas in pig house, cause gas poisoning etc.
Prior art three, adopt infrared rays incubator, extensively adopt infrared rays insulation lamp box at present, be with infrared ray bulb hanging protecting above young frame of couching of piglet or in insulation to piglet heat-insulation heating, the method equipment is simple, and shortcoming is that heat insulation effect is not good enough, the more difficult control of distance of electric heating light source, electric heating area is subject to the limitation of light fixture, only can solve the heating of very little a part of area, sometimes also can scald the skin of piglet.Heat-insulating lamp uses for a long time, and the life-span is low, and need often change, cost is high; And heat-insulating lamp uses easy blast for a long time, wound piglet.
For this reason, those skilled in the art also devise a kind of animal heat preservation box (number of patent application: 201220024393.6), comprise casing, casing is provided with case lid, door is provided with in casing side, case lid is the design of convex dome, the controllable temperature element convex shaped reflective face of case lid being provided with far infrared heating plate and being connected with far infrared heating plate.Although this patented technology fundamentally improves the heating system of electric heat source, generate heat from a heating to face, and intelligentized automatic adjustment temperature, meet the warm safe survivability requirement of piglet.But it arranges far infrared heating plate on case lid, still cannot overcome base plate and can not get effective heating, other plates are more ice-cold all the time relatively, easily cause piglet diarrhea, and serious meeting causes the problem of piglet death.In addition, whether there is after controllable temperature element in this patented technology does not have specific design to power-off the function of maintenance and writing task state, when meet accident power-off time, the heater element of incubator cannot be opened in time after telegram in reply, piglet is caused to can not get warming timely, easily cause a large amount of dysentery of piglet or death, cause direct economic loss.If Timeliness coverage, also need in turn go reopen and set temperature, loaded down with trivial details and time-consuming.
Summary of the invention
Based on above-mentioned the deficiencies in the prior art, the object of the present invention is to provide the production technology of a kind of far infrared intelligent piglet insulation box and Far-infrared heating panel thereof, it solve existing piglet insulation box inner space heat, but base plate is ice-cold, easily causes the problem of piglet diarrhea; Its temperature controller can realize fast heating and at a slow speed close to set constant temperature value, substantially reduce preheating time simultaneously; In addition, because temperature controller has power-fail memory function defencive function, though have a power failure or power-off after, do not need again to go setting one by one, make control more convenient, and use safety high, be specially adapted to delivery bed in piggery on piglet insulation box.
One of technical scheme of the present invention is: a kind of far infrared intelligent piglet insulation box, be applicable to delivery bed in piggery on piglet insulation box, it comprises thermal insulation box body, described thermal insulation box body is provided with base plate, described base plate is Far-infrared heating panel, and described Far-infrared heating panel is by can the temperature controller of fast heating control; Described Far-infrared heating panel is followed successively by warming plate, thermal reflecting coating, carbon fiber heating line, temperature sensor, wire netting and cement surface layer from bottom to top, described carbon fiber heating line and temperature sensor are fixed on wire netting, described carbon fiber heating line, temperature sensor and wire netting are embedded in cement surface layer jointly, described temperature sensor is arranged on the side of carbon fiber heating line, so that the temperature of Real-Time Monitoring carbon fiber heating line; Described carbon fiber heating line is connected with temperature controller with temperature sensor; Described temperature controller has power-fail memory function defencive function, and after system cut-off, the parameters memorizing of original setting, works on by the parameter arranged after energising again.
In another arrangement, above-mentioned Far-infrared heating panel can be replaced the Far-infrared heating panel of stone panel, the Far-infrared heating panel of described stone panel is followed successively by warming plate, thermal reflecting coating, carbon fiber heating line, temperature sensor and stone panel from bottom to top, and described carbon fiber heating line and temperature sensor are embedded in the bottom recesses of stone plate.
In order to realize fast heating and control close to the temperature of set constant temperature value at a slow speed, and in power-off or when having a power failure, current duty can be recorded, so that after telegram in reply, can work on according to original duty, need design said temperature controller.In the present invention, said temperature controller comprises power line, working station indicator, LED digital display screen, ON/OFF key, input key of heating, desuperheat input key, the first relay and the second relay, microcontroller and power module; Described power module is connected with power line, described power module is powered to microcontroller, this microcontroller is connected with temperature sensor with the second relay with working station indicator, LED digital display screen, input key of heating, desuperheat input key, the first relay respectively, forms control circuit; Described power line, the first relay, the second relay, carbon fiber heating line, thermal cut-off are connected into main circuit successively, and described second relay is also parallel with diode.Its cardinal principle utilizes control circuit to go to control main circuit, and utilize the diode be connected in parallel on the second relay to realize half-power and heat.
The control method of said temperature controller is:
Switch on power line, presses ON/OFF key, and temperature controller starts, and working station indicator lights; Microcontroller receives temperature sensor and detects the signal of coming, and demonstrates the temperature value on now Far-infrared heating panel by LED digital display screen;
When this temperature value is less than the first set threshold temperature, microcontroller sends instruction, allows the first relay and the second relay path simultaneously, and now diode is not because being worked by short circuit, carbon fiber heating line full power operation, realizes total power fast heating;
When this temperature value is more than or equal to the first set threshold temperature, microcontroller sends instruction, allows the first relay path, and the second relay open circuit, now diode operation, carbon fiber heating line half-power works, and realizing half-power heats at a slow speed;
When temperature value is more than or equal to the second set threshold temperature, microcontroller sends instruction, allows the first relay open a way, now main circuit open circuit, carbon fiber heating line stops heating work, makes temperature value substantially can remain on temperature value set by the second threshold temperature;
When needs setting the second threshold temperature, as required by input key or the desuperheat input key of heating, when heat input key or desuperheat input key are to microcontroller input signal, microcontroller changes the show value on LED digital display screen, namely changes the temperature value set by current second threshold temperature of display into by the temperature value on original displays temperature controller;
When needs shut down, press ON/OFF key, temperature controller quits work.
For the body structure of incubator, the present invention has also done the design of some attached types to it, such as: described thermal insulation box body buckles on base plate, leave space between the lower limb of described thermal insulation box body and the edge of base plate, the case lid of described thermal insulation box body can be opened.When needs clean incubator, can opening box covers, water pipe is rinsed in incubator, current can flow out casing from the space between the lower limb of casing and the edge of base plate, drop onto on the ground of delivery bed downside, and by outside the discharge chamber of drain ditch, be conducive to cleaning incubator quickly and easily, and keep the clean clean of incubator.
When considering flushing incubator, current may splash or because of carelessness current be rushed at temperature controller, the problem burnt out that initiation is leaked electricity or temperature controller is intake, described thermal insulation box body outer wall is vertically provided with penetration pipe, and the height of described penetration pipe is 1.5m-1.8m, described temperature controller is arranged on the top of penetration pipe, not only convenient operation, but also cleaning current can be prevented the damage of temperature controller, described carbon fiber heating line is connected with temperature controller through this penetration pipe with the end of a thread of temperature sensor.
Consider the harmony of insulation the temperature inside the box, the surrounding wallboard of described thermal insulation box body and/or case lid are Far-infrared heating panel.
Two of technical scheme of the present invention is: a kind of production technology of Far-infrared heating panel, carries out according to the following steps:
(1) base plate is selected according to the shape of the Far-infrared heating panel of required making and size, and frame is set around base plate, described frame adopts angle bar to make, and frame bores a through wires hole, described through wires hole is also provided with electric wire spring protection pipe, completes the making of template;
(2) order puts into warming plate, thermal reflecting coating, wire netting, carbon fiber heating line and temperature sensor in a template, and by carbon fiber heating line along the coiling of S type and colligation on wire netting, again by the side of temperature sensor colligation at carbon fiber heating line, finally the end of a thread of carbon fiber heating line and temperature sensor is passed along through wires hole, so that the time marquis used is connected with temperature controller;
(3) wire netting of good for above-mentioned colligation carbon fiber heating line and temperature sensor is spun upside down, namely allow carbon fiber heating line and temperature sensor be positioned at the downside of wire netting;
(4) casting concrete in template, and maintenance a period of time, after concrete setting is shaping, slough template, obtain Far-infrared heating panel.
Beneficial effect of the present invention is:
One is that the pyrotoxin of far infrared intelligent piglet insulation box is mainly on the base plate of casing, by base plate to the progressively dissipate heat of the space in incubator, make piglet can not lie on an ice-cold base plate, piglet is not easy to catch a cold, in addition, because base plate and the belly of piglet directly contact, relative to the thermal source on other positions, its heat transference efficiency is higher, piglet is walking out incubator to the activity on delivery bed or after sucking, get back in incubator, lie in base plate and just can improve its body temperature fast.In practice, this far infrared intelligent piglet insulation box significantly reduces the incidence of disease of piglet diarrhea, the obvious raising of survival of piglets.
Two is that temperature controller in the present invention not only achieves rapidly pre-warming and adds gentle at a slow speed close to the temperature control mode of set constant temperature value, and preheating time significantly shortens; In power-off or when having a power failure, can also record current duty, so that after telegram in reply, can work on according to original duty, this temperature controller is more intelligent relative to the controllable temperature element temperature control in background technology.In the maternity pen of piggery, what delivery bed normally many rows were multiple is arranged side by side (for delivery bed understanding, can See patent number be 201120094401.X, the utility model patent that name is called " band incubator sow farrowing bed ", or the patent No. is 201210380508.X, name is called the patent of invention of " a kind of novel Farrowing bed apparatus ", delivery bed production and life on sow, piglet can at childbirth bed activities, also can be movable in incubator), several each or often adjacent delivery bed berths are provided with temperature controller separately.When running into power-off, if temperature controller does not have memory function, so after power transmission again, just need the controling parameters removing set temperature controller more in turn, quite time-consuming, and also of long duration, piglet is easily caught a cold again.When midnight, external power grid ran into power-off time, then after external power grid telegram in reply, if temperature controller does not have memory function, probably Morning Has Broken, and just someone finds, piglet will have been freezed to death so at that time.In addition, because there has been the function of power-fail memory function, in season in spring and autumn, comparatively warm the warming up of weather on daytime does not need to carry out warming to piglet, at this moment directly can turn off the total lock of power supply of maternity pen; Arrived night, weather is cool, needs to carry out warming to piglet, and only total for power supply lock need be opened just passable, it is quite convenient to use.
Three is in routine use, and the common heating board of ratio of far infrared intelligent piglet insulation box of the present invention saves power consumption more than 30%, saves more than 60% than infrared rays heat-insulating lamp (super bath lamp).
Four is that the Far-infrared heating panel of the application and temperature controller combine and just can obtain far infrared intelligent heating board, it can be applied in the warming equipment of other livestocks.
Accompanying drawing explanation
Fig. 1 is far infrared intelligent piglet insulation box perspective view.
Fig. 2 is the end view of embodiment 1 mid and far infrared heating board.
Fig. 3 is A-A sectional structure schematic diagram in Fig. 2.
Fig. 4 is the end view of embodiment 2 mid and far infrared heating board.
Fig. 5 is A-A sectional structure schematic diagram in Fig. 4.
Fig. 6 is the circuit catenation principle figure of temperature controller and Far-infrared heating panel.
Label declaration: the Far-infrared heating panel 12-stone panel 13-groove 14-power line 15-working station indicator 16-LED digital display screen 17-ON/OFF key 18-of 1-thermal insulation box body 2-base plate 3-Far-infrared heating panel 4-temperature controller control 5-warming plate 6-thermal reflecting coating 7-carbon fiber heating line 8-temperature sensor 9-wire netting 10-cement surface layer 11-stone panel heats input key 18 19-desuperheat input key 20-first relay 21-second relay 22-microcontroller 23-power module 24-thermal cut-off 25-diode 26-control panel 27-penetration pipe 28-the end of a thread 29-electric wire spring protection pipe 30-space.
Embodiment
In order to make technology contents of the present invention more easily understand by those skilled in the art, below in conjunction with Figure of description, specific description is done to the present invention.Advising when reading following content, combining below two patents and reading together, be conducive to understanding further the technical scheme of the application, use occasion and its technique effect that can reach.The patent No. is 201120094401.X, the utility model patent that name is called " band incubator sow farrowing bed ", and the patent No. is 201210380508.X, the patent of invention that name is called " a kind of novel Farrowing bed apparatus ".
Embodiment 1
Composition graphs 1, Fig. 2 and Fig. 3, far infrared intelligent piglet insulation box of the present invention, be specially adapted to delivery bed in piggery on piglet insulation box, it comprises thermal insulation box body 1, described thermal insulation box body 1 is provided with base plate 2, described base plate 2 is Far-infrared heating panel 3, and described Far-infrared heating panel is by can the temperature controller 4 of fast heating control; Described Far-infrared heating panel 3 is followed successively by warming plate 5, thermal reflecting coating 6, carbon fiber heating line 7 and temperature sensor 8, wire netting 9 and cement surface layer 10 from bottom to top, described carbon fiber heating line 7 and temperature sensor 8 are fixed on wire netting 9, described carbon fiber heating line 7, temperature sensor 8 and wire netting 9 are cast in cement surface layer 10 jointly, described temperature sensor 8 is arranged on the side of carbon fiber heating line 7, so that the temperature of Real-Time Monitoring carbon fiber heating line 7; Described carbon fiber heating line 7 is connected with temperature controller 4 with temperature sensor 8; Described temperature controller has power-fail memory function defencive function, and after system cut-off, the parameters memorizing of original setting, works on by the parameter arranged after energising again.
Embodiment 2
Composition graphs 1, Fig. 4 and Fig. 5, far infrared intelligent piglet insulation box of the present invention, be equally applicable to delivery bed in piggery on piglet insulation box, it comprises thermal insulation box body, described thermal insulation box body is provided with base plate, described base plate is Far-infrared heating panel, and described Far-infrared heating panel is by can the temperature controller of fast heating control; Described Far-infrared heating panel can be replaced the Far-infrared heating panel 11 of stone panel, the Far-infrared heating panel of described stone panel is followed successively by warming plate 5, thermal reflecting coating 6, carbon fiber heating line 7, temperature sensor 8 and stone panel 12 from bottom to top, described stone panel bottom surface offers the groove 13 of S type or N-type, described carbon fiber heating line 7 and temperature sensor 8 are embedded in the groove 13 of stone plate 12 bottom surface, described temperature sensor 8 is arranged on the side of carbon fiber heating line 7, so that the temperature of Real-Time Monitoring carbon fiber heating line; Described carbon fiber heating line is connected with temperature controller with temperature sensor; Described temperature controller has power-fail memory function defencive function, and after system cut-off, the parameters memorizing of original setting, works on by the parameter arranged after energising again.
Far-infrared heating panel in embodiment 1 is more much lower in cost than the Far-infrared heating panel in embodiment 2.
In order to realize fast heating preheating and control close to the temperature of set constant temperature value at a slow speed, and in power-off or when having a power failure, current duty can be recorded, so that after telegram in reply, can work on according to original duty, need design said temperature controller.As shown in Figure 6, in embodiment 1 and embodiment 2, described temperature controller 4 comprises power line 14, working station indicator 15, LED digital display screen 16, ON/OFF key 17, input key 18 of heating, desuperheat input key 19, first relay 20 and the second relay 21, microcontroller 22 and power module 23.Described microcontroller can adopt single-chip microcomputer, and the parameter value of duty can exist in the flash data memory of single-chip microcomputer, and its capacity is maximum, readablely writes, and power down is not lost.Certain microcontroller can also use other surface-mounted integrated circuits, and being not limited to above-mentioned is single chip microcomputer circuit board.Described power module one end is connected with power line, and the described power module other end is connected with microcontroller, to power to microcontroller.This microcontroller is connected with temperature sensor with the second relay with working station indicator, LED digital display screen, input key of heating, desuperheat input key, the first relay respectively, forms control circuit (as dotted box portion in Fig. 6).Described power line 14, first relay 20, second relay 21, carbon fiber heating line, thermal cut-off 24 are connected into main circuit (part as in Fig. 6 except dotted line frame) successively, and described second relay is also parallel with diode 25.Described working station indicator 15, LED digital display screen 16, ON/OFF key 17, input key 18 of heating, desuperheat input key 19 are arranged on the control panel 26 of temperature controller casing.The cardinal principle of this temperature controller utilizes control circuit to go to control main circuit work, and utilize the diode be connected in parallel on the second relay to realize half-power to heat.
In embodiment 1 and embodiment 2, the control method of said temperature controller is:
Switch on power line, presses ON/OFF key, and temperature controller starts, and working station indicator lights; Microcontroller receives temperature sensor and detects the signal of coming, and demonstrates the temperature value on now Far-infrared heating panel by LED digital display screen;
When this temperature value is less than the first set threshold temperature, microcontroller sends instruction, allows the first relay and the second relay path simultaneously, and now diode is not because being worked by short circuit, carbon fiber heating line full power operation, realizes total power fast heating;
When this temperature value is more than or equal to set the first threshold temperature (25 DEG C), microcontroller sends instruction, allows the first relay path, and the second relay open circuit, now diode operation, carbon fiber heating line half-power works, and realizing half-power heats at a slow speed;
When temperature value is more than or equal to set the second threshold temperature (30 DEG C-38 DEG C), microcontroller sends instruction, allows the first relay open a way, now main circuit open circuit, carbon fiber heating line stops heating work, makes temperature value substantially can remain on temperature value set by the second threshold temperature;
When needs setting the second threshold temperature, as required by input key or the desuperheat input key of heating, when heat input key or desuperheat input key are to microcontroller input signal, microcontroller changes the show value on LED digital display screen, namely changes the temperature value set by current second threshold temperature of display into by the temperature value on original displays temperature controller;
When needs shut down, press ON/OFF key, temperature controller quits work.
Here it should be noted that, the first threshold temperature is when dispatching from the factory under normal circumstances, and according to using the difference of object to set, such as, when piglet heat-insulation, we can be arranged on 25 DEG C.People only need regulate the second threshold temperature in the process used, because the second threshold temperature is only the thermostat temperature that will keep, such as, when piglet heat-insulation, the second threshold temperature can be arranged on 30 DEG C-38 DEG C by us.
For the body structure of incubator, the present invention has also done some optimal design to it, such as: described thermal insulation box body buckles on base plate, leave space 30 between the lower limb of described thermal insulation box body and the edge of base plate, the case lid of described thermal insulation box body can be opened.When needs clean incubator, can opening box covers, water pipe is rinsed in incubator, current can flow out casing from the space between the lower limb of casing and the edge of base plate, drop onto on the ground of delivery bed downside, and by outside the discharge chamber of drain ditch, be conducive to cleaning incubator quickly and easily, and keep the clean clean of incubator.
When considering flushing incubator, current may splash or because of carelessness current be rushed at temperature controller, the problem burnt out that initiation is leaked electricity or temperature controller is intake, described thermal insulation box body outer wall is vertically provided with penetration pipe 27, and the height of described penetration pipe is 1.5m-1.8m, described temperature controller is arranged on the top of penetration pipe, not only convenient operation, but also cleaning current can be prevented the damage of temperature controller, described carbon fiber heating line is connected with temperature controller through this penetration pipe with the end of a thread 28 of temperature sensor.
Consider the harmony of insulation the temperature inside the box, the surrounding wallboard of described thermal insulation box body and/or case lid are Far-infrared heating panel.
Embodiment 3
For the making of embodiment 1 mid and far infrared heating board, the application gives concrete production technology, carries out according to the following steps:
(1) base plate is selected according to the shape of the Far-infrared heating panel of required making and size, and frame is set around base plate, described frame adopts angle bar to make, and frame bores a through wires hole, described through wires hole is also provided with electric wire spring protection pipe 29, completes the making of template;
(2) order puts into warming plate, thermal reflecting coating, wire netting, carbon fiber heating line and temperature sensor in a template, and by carbon fiber heating line along the coiling of S type and colligation on wire netting, again by the side of temperature sensor colligation at carbon fiber heating line, finally the end of a thread of carbon fiber heating line and temperature sensor is passed along through wires hole, so that the time marquis used is connected with temperature controller;
(3) wire netting of good for above-mentioned colligation carbon fiber heating line and temperature sensor is spun upside down, namely allow carbon fiber heating line and temperature sensor be positioned at the downside of wire netting;
(4) casting concrete in template, and maintenance a period of time, after concrete setting is shaping, slough template, obtain Far-infrared heating panel.
Far-infrared heating panel (3 or 11) in embodiment and temperature controller 4 are combined and just can obtain far infrared intelligent heating board, it can be applied in the warming equipment of other livestocks.
The foregoing is only embodiments of the invention; not thereby the scope of the claims of the present invention is limited; every utilize specification of the present invention and accompanying drawing content to do equivalent structure or equivalent flow process conversion; or be directly or indirectly used in other relevant technical fields, include in scope of patent protection of the present invention.

Claims (10)

1. a far infrared intelligent piglet insulation box, comprises thermal insulation box body, and described thermal insulation box body is provided with base plate, it is characterized in that: described base plate is Far-infrared heating panel, and described Far-infrared heating panel is by can the temperature controller of fast heating control;
Described Far-infrared heating panel is followed successively by warming plate, thermal reflecting coating, carbon fiber heating line, temperature sensor, wire netting and cement surface layer from bottom to top, described carbon fiber heating line and temperature sensor are fixed on wire netting, described carbon fiber heating line, temperature sensor and wire netting are embedded in cement surface layer jointly, described temperature sensor is arranged on the side of carbon fiber heating line, so that the temperature of Real-Time Monitoring carbon fiber heating line;
Described carbon fiber heating line is connected with temperature controller with temperature sensor; Described temperature controller has power-fail memory function defencive function, and after system cut-off, the parameters memorizing of original setting, works on by the parameter arranged after energising again.
2. far infrared intelligent piglet insulation box according to claim 1, it is characterized in that: described Far-infrared heating panel replaces with the Far-infrared heating panel of stone panel, the Far-infrared heating panel of described stone panel is followed successively by warming plate, thermal reflecting coating, carbon fiber heating line, temperature sensor and stone panel from bottom to top, and described carbon fiber heating line and temperature sensor are embedded in the bottom recesses of stone plate.
3. far infrared intelligent piglet insulation box according to claim 1, is characterized in that: described temperature controller comprises power line, working station indicator, LED digital display screen, ON/OFF key, input key of heating, desuperheat input key, the first relay and the second relay, microcontroller and power module; Described power module is connected with power line, described power module is powered to microcontroller, this microcontroller is connected with temperature sensor with the second relay with working station indicator, LED digital display screen, input key of heating, desuperheat input key, the first relay respectively, forms control circuit; Described power line, the first relay, the second relay, carbon fiber heating line, thermal cut-off are connected into main circuit successively, and described second relay is also parallel with diode.
4. the far infrared intelligent piglet insulation box according to claim 1 or 3, is characterized in that, the control method of described temperature controller is: switch on power line, presses ON/OFF key, and temperature controller starts, and working station indicator lights; Microcontroller receives temperature sensor and detects the signal of coming, and demonstrates the temperature value on now Far-infrared heating panel by LED digital display screen;
When this temperature value is less than the first set threshold temperature, microcontroller sends instruction, allows the first relay and the second relay path simultaneously, and now diode is not because being worked by short circuit, carbon fiber heating line full power operation, realizes total power fast heating;
When this temperature value is more than or equal to the first set threshold temperature, microcontroller sends instruction, allows the first relay path, and the second relay open circuit, now diode operation, carbon fiber heating line half-power works, and realizing half-power heats at a slow speed;
When temperature value is more than or equal to the second set threshold temperature, microcontroller sends instruction, allows the first relay open a way, now main circuit open circuit, carbon fiber heating line stops heating work, makes temperature value substantially can remain on temperature value set by the second threshold temperature;
When needs setting the second threshold temperature, as required by input key or the desuperheat input key of heating, when heat input key or desuperheat input key are to microcontroller input signal, microcontroller changes the show value on LED digital display screen, namely changes the temperature value set by current second threshold temperature of display into by the temperature value on original displays temperature controller;
When needs shut down, press ON/OFF key, temperature controller quits work.
5. far infrared intelligent piglet insulation box according to claim 1, is characterized in that, described thermal insulation box body buckles on base plate, leaves space between the lower limb of described thermal insulation box body and the edge of base plate, and the case lid of described thermal insulation box body can be opened.
6. far infrared intelligent piglet insulation box according to claim 1, it is characterized in that, described thermal insulation box body outer wall is vertically provided with penetration pipe, described temperature controller is arranged on the top of penetration pipe, and described carbon fiber heating line is connected with temperature controller through this penetration pipe with the end of a thread of temperature sensor.
7. far infrared intelligent piglet insulation box according to claim 1, is characterized in that, the surrounding wallboard of described thermal insulation box body and/or case lid are Far-infrared heating panel.
8. a production technology for Far-infrared heating panel, is characterized in that, carries out according to the following steps:
(1) select base plate according to the shape of the Far-infrared heating panel of required making and size, and frame is set around base plate, frame bores a through wires hole, completes the making of template;
(2) order puts into warming plate, thermal reflecting coating, wire netting, carbon fiber heating line and temperature sensor in a template, and by carbon fiber heating line along the coiling of S type and colligation on wire netting, again by the side of temperature sensor colligation at carbon fiber heating line, finally the end of a thread of carbon fiber heating line and temperature sensor is passed along through wires hole, to be connected with temperature controller when using;
(3) wire netting of good for above-mentioned colligation carbon fiber heating line and temperature sensor is spun upside down, namely allow carbon fiber heating line and temperature sensor be positioned at the downside of wire netting;
(4) casting concrete in template, and maintenance a period of time, after concrete setting is shaping, slough template, obtain Far-infrared heating panel.
9. the production technology of Far-infrared heating panel according to claim 8, is characterized in that, described through wires hole is also provided with electric wire spring protection pipe.
10. the production technology of Far-infrared heating panel according to claim 8, is characterized in that, described frame adopts angle bar to make.
CN201410601220.XA 2014-11-01 2014-11-01 Far infrared intelligent piglet insulation box Expired - Fee Related CN104322382B (en)

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CN107347662B (en) 2020-06-02
CN107347662A (en) 2017-11-17

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