CN106211372B - Energy-saving adjustable heating device for high-frequency cable - Google Patents
Energy-saving adjustable heating device for high-frequency cable Download PDFInfo
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- CN106211372B CN106211372B CN201610830413.1A CN201610830413A CN106211372B CN 106211372 B CN106211372 B CN 106211372B CN 201610830413 A CN201610830413 A CN 201610830413A CN 106211372 B CN106211372 B CN 106211372B
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 85
- 238000009413 insulation Methods 0.000 claims abstract description 54
- 238000007789 sealing Methods 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 239000012774 insulation material Substances 0.000 claims description 2
- 238000004134 energy conservation Methods 0.000 abstract description 5
- 238000004321 preservation Methods 0.000 description 20
- 230000000694 effects Effects 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
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- 230000000630 rising effect Effects 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
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Abstract
The invention discloses a high-frequency cable energy-saving adjustable heating device which comprises a constant-temperature insulation box for heating cables and an adjustable inclined frame for supporting the constant-temperature insulation box, wherein two ends of the adjustable inclined frame are respectively provided with a multi-groove guide wheel for driving the cables to move, the middle part of the adjustable inclined frame is provided with two guide rails which are distributed in parallel, the bottom of the constant-temperature insulation box is connected with the guide rails in a sliding manner through a sliding block, and one side of the constant-temperature insulation box is provided with an upper inlet and a lower inlet for the cables to enter and exit. The high-frequency cable energy-saving adjustable heating device has the advantages of small occupied area, uniform cable heating, high heating speed, long effective heating time, high utilization rate of the heat insulation box, energy conservation and the like.
Description
Technical Field
The invention relates to a cable heating device, in particular to a high-frequency cable energy-saving adjustable heating device.
Background
Energy conservation and consumption reduction are the basic national policies of China, and are the fundamental requirements of enterprise companies for realizing scientific development, improving the economic development quality and benefits of enterprises and enhancing the core competitiveness of enterprises. At present, most of the existing cable heating devices are formed by arranging an insulation can on a bracket, a heating pipe is arranged in the insulation can to always heat the insulation can, the energy consumption is large, the heating uniformity is poor, and the cable quality is difficult to ensure; meanwhile, the support for supporting the heat insulation box is a fixed support, so that the heat insulation box occupies a large area on one hand, cannot be adjusted on the other hand, is poor in universality and small in application range.
Disclosure of Invention
The invention provides the high-frequency cable energy-saving adjustable heating device which is small in occupied area, uniform in cable heating, high in temperature rising speed, long in effective heating time, high in insulation can utilization rate, energy-saving and consumption-reducing.
The invention can be realized by the following technical scheme:
the utility model provides a heating device with adjustable high frequency cable is energy-conserving, is including the thermostatic type insulation can that is used for heating the cable and the adjustable sloping frame that is used for supporting thermostatic type insulation can, the both ends of adjustable sloping frame are equipped with the multislot guide pulley that is used for driving the cable and removes respectively, the middle part of adjustable sloping frame is equipped with two parallel distribution's guide rail, slider and guide rail sliding connection are passed through to thermostatic type insulation can bottom, one side of thermostatic type insulation can is equipped with the last export and the lower exit that supply the cable business turn over. The high-frequency cable energy-saving adjustable heating device mainly comprises an adjustable inclined frame and a constant-temperature type heat preservation box, and has the advantages of few components and simple structure; the constant-temperature type heat insulation box is used for heating the cables entering the heat insulation box on one hand and preventing heat from being dissipated on the other hand, so that the heat utilization rate in the heat insulation box is effectively improved, and meanwhile, energy is effectively saved; the constant-temperature type heat preservation box is arranged, so that the temperature in the heat preservation box is kept in a constant-temperature state after reaching the set temperature, the problem that the temperature in the heat preservation box rises all the time is effectively avoided, the cables are effectively and uniformly heated, and the effect is good; the arrangement of the multi-groove guide wheels at the two ends of the adjustable inclined frame effectively prolongs the retention time of a heated object in the heat insulation box, and effectively improves the utilization rate of the heat insulation box to 200-300%; the arrangement of the adjustable inclined rack, on one hand, the inclined arrangement of the rack body effectively reduces the occupied area compared with the arrangement of a horizontal fixed rack in the prior art, simultaneously reduces the distortion degree of a high-frequency wire rod, ensures the high-frequency characteristic of the high-frequency wire rod, more importantly, according to the flow principle of hot air, when the box body of the heat insulation box is arranged in an inclined way, the temperature above the box body is higher than that below the box body, and when the heating pipe senses the temperature rise, the current can be automatically reduced to achieve the constant temperature, so that the purposes of energy conservation and consumption reduction are achieved; the adjustable setting of its support body of on the other hand is convenient for adjust the height and the gradient of support body as required, effectively promotes the commonality of support body, and application scope is wide.
Furthermore, the adjustable tilting frame comprises a tilting support frame, an adjustable seat body is arranged below the tilting support frame, the tilting support frame is connected with the adjustable seat body through first supporting legs and second supporting legs which are different in height, the first supporting legs and the second supporting legs are two, the two first supporting legs are located on one side of the adjustable seat body, and the two second supporting legs are located on the other side of the adjustable seat body. The gradient of the frame body is realized through the arrangement of the first supporting legs and the second supporting legs with different heights at two sides, the structure is simple, and the manufacture is convenient.
Furthermore, the first support leg and the second support leg are both screw type support legs, the first support leg and the second support leg are both connected with the adjustable base body through bolts, and an adjustable space for the first support leg and the second support leg to move up and down is arranged in the adjustable base body. The screw type supporting legs are adopted, on one hand, raw material sources are rich, the cost is low, meanwhile, the screw type supporting legs can be adjusted through bolt connection, and the screw type supporting legs are convenient to adjust and operate. The design of screw landing leg stretched into adjustable pedestal, and the stability of screw landing leg is effectively ensured in its pedestal design, and then effectively ensures the stability of adjustable sloping frame, effectively ensures and promotes the heat preservation effect and the quality of cable.
Furthermore, a temperature sensor is arranged in the constant-temperature type incubator and is electrically connected with an external temperature control system. The temperature sensor is arranged in the constant-temperature type insulation box body and used for sensing the temperature in the box body and sending the sensed temperature signal to the temperature control system, and the temperature control system controls the heating pipe to stop or continue heating so as to ensure that the temperature in the box body is kept in a constant temperature state.
Furthermore, the box body of the constant-temperature type incubator is made of heat insulation materials, heat in the box body is effectively prevented from being dissipated, heat energy is effectively utilized, and energy is saved.
Furthermore, the thermostatic incubator is an inverted E-shaped structure formed integrally or separately, and an upper opening and a lower opening of the E-shaped structure are an upper inlet and a lower outlet for the cables to enter and exit respectively. The arrangement of the upper inlet and the lower inlet facilitates the entry of the cable into the insulation can.
Furthermore, sealing films are arranged at the upper inlet and the lower inlet, and the cable enters the constant-temperature insulation box through the sealing films in a pressure state. The sealing rubber sheet is made of elastic plastic, so that the sealing rubber sheet deforms under a pressure state, and the cable is ensured to smoothly enter the box body for heating and heat preservation.
Furthermore, a plurality of heating pipes are arranged at the lower part in the constant-temperature type heat preservation box, and two ends of each heating pipe are respectively connected with two inner sides of the constant-temperature type heat preservation box. The heating tube is a spiral heating tube, and a plurality of spiral heating tubes are distributed at the lower part in the constant-temperature insulation box in parallel. The spiral heating tube is arranged, the area of the heating tube is increased by the spiral blades, the using amount of the heating tube is effectively reduced, the cost is reduced, and meanwhile, the heat is ensured to be fully emitted.
Furthermore, one or two micro fans for assisting the heating tube in radiating are arranged below the heating tube, the micro fans are installed at the bottom of the constant-temperature insulation box, and air openings are formed inwards. The setting of the miniature fan in heating tube below for supplementary heating tube heat dissipation makes the heat of heating tube evenly disperse rapidly and be full of whole box, and the programming rate is fast, effectively ensures moreover that the cable is heated evenly, and heating effect is good.
Compared with the prior art, the energy-saving adjustable heating device for the high-frequency cable has the following beneficial effects:
the high-frequency cable energy-saving adjustable heating device is mainly composed of an adjustable inclined frame and a constant-temperature insulation box, and has few components and simple structure;
secondly, energy conservation and consumption reduction are realized, and the constant-temperature type insulation box is used for heating the cables entering the insulation box and preventing heat from being dissipated, so that the heat utilization rate in the insulation box is effectively improved, and meanwhile, energy and energy are effectively saved;
thirdly, the cables are uniformly heated, and the temperature in the heat preservation box is kept in a constant temperature state after reaching the set temperature by the arrangement of the constant-temperature heat preservation box, so that the problem that the temperature in the heat preservation box rises all the time is effectively avoided, the uniform heating of the cables is effectively ensured, and the effect is good;
fourthly, the utilization rate of the heat preservation box is high, the arrangement of the multi-groove guide wheels at the two ends of the adjustable inclined frame effectively prolongs the residence time of the heated object in the heat preservation box, and the utilization rate of the heat preservation box is effectively improved to 200% -300%;
fifthly, the occupied area is small, and compared with the arrangement of a horizontal fixing frame in the prior art, the arrangement of the adjustable inclined frame body is characterized in that the occupied area is effectively reduced, the distortion degree of a high-frequency wire is reduced, and the high-frequency characteristic of the high-frequency wire is ensured;
sixth, the commonality is strong, and application scope is wide, and the height and the gradient of support body are convenient for adjust as required to the adjustable setting of the adjustable sloping frame support body, effectively promote the commonality of support body, and application scope is wide.
Drawings
FIG. 1 is a perspective view of the high-frequency cable energy-saving adjustable heating device of the present invention;
FIG. 2 is a schematic structural view of the lower portion of the box body shown in FIG. 1;
fig. 3 is a side view of the high-frequency cable energy-saving adjustable heating device of the invention.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the following detailed description of the present invention is provided with reference to the accompanying drawings.
As shown in fig. 1 to fig. 3, an energy-saving adjustable heating device for high-frequency cables 50 comprises a constant-temperature insulation box 10 for heating the cables 50, and an adjustable inclined rack 30 for supporting the constant-temperature insulation box 10, wherein a plurality of guide wheels 40 for driving the cables 50 to move are respectively arranged at two ends of the adjustable inclined rack 30, two guide rails 33 which are distributed in parallel are arranged at the middle part of the adjustable inclined rack 30, the bottom of the constant-temperature insulation box 10 is connected with the guide rails 33 in a sliding manner through a sliding block 16, an upper inlet 13 and a lower inlet 14 for the cables 50 to enter and exit are arranged at one side of the constant-temperature insulation box 10, a box body 11 of the constant-temperature insulation box 10 is made of a heat insulating material, so as to effectively prevent heat dissipation in the box body 11, effectively utilize the heat energy and save the energy at the same time, the box body 11 of the constant-temperature insulation box 10 is of an inverted E-shaped structure which is formed integrally or formed separately, the upper opening and the lower opening of the E-shaped structure are an upper inlet 13 and a lower inlet 14 for the cables 50 to enter and exit respectively, and the upper inlet 13 and the lower inlet 14 are arranged so that the cables 50 can conveniently enter the insulation can. The energy-saving adjustable heating device for the high-frequency cable 50 mainly comprises an adjustable inclined frame 30 and a constant-temperature type heat preservation box 10, and has the advantages of few components and simple structure; the arrangement of the constant-temperature type insulation can 10 is used for heating the cable 50 entering the insulation can on one hand, and is used for preventing heat from being dissipated on the other hand, so that the heat utilization rate in the insulation can is effectively improved, and meanwhile, energy is effectively saved; the arrangement of the constant-temperature type heat preservation box 10 ensures that the temperature in the heat preservation box is kept in a constant-temperature state after reaching the set temperature, thereby effectively avoiding the problem that the temperature in the heat preservation box rises all the time, effectively ensuring that the cable 50 is uniformly heated and having good effect; the arrangement of the multi-groove guide wheels 40 at the two ends of the adjustable inclined frame 30 effectively prolongs the retention time of the heated object in the heat insulation box, and effectively improves the utilization rate of the heat insulation box to 200% -300%; the arrangement of the adjustable inclined rack 30, on one hand, the inclined arrangement of the rack body effectively reduces the occupied area compared with the arrangement of a horizontal fixed rack in the prior art, simultaneously reduces the distortion degree of high-frequency wires, and ensures the high-frequency characteristics of the high-frequency wires, more importantly, according to the flow principle of hot air, when the insulation box body 11 is arranged obliquely, the temperature above the box body 11 is higher than that below the box body, and when the heating pipe 12 senses the temperature rise, the current can be automatically reduced to achieve the constant temperature, so that the purposes of energy conservation and consumption reduction are achieved; on the other hand, the adjustable arrangement of the frame body is convenient for adjusting the height and the gradient of the frame body according to needs, the universality of the frame body is effectively improved, and the application range is wide.
As shown in fig. 1, the adjustable tilting frame 30 includes a tilting frame 31, an adjustable seat body 34 is disposed below the tilting frame 31, the tilting frame 31 and the adjustable seat body 34 are connected by a first leg 35 and a second leg 32 with different heights, the first leg 35 and the second leg 32 are both two, the two first legs 35 are disposed on one side of the adjustable seat body 34, and the two second legs 32 are disposed on the other side of the adjustable seat body 34. The inclination of the frame body is realized through the arrangement of the first supporting leg 35 and the second supporting leg 32 with different heights at two sides, the structure is simple, and the manufacture is convenient. The first support leg 35 and the second support leg 32 are both screw type support legs, the first support leg 35 and the second support leg 32 are both connected with the adjustable seat body 34 through bolts 36, and an adjustable space for the first support leg 35 and the second support leg 32 to move up and down is arranged in the adjustable seat body 34. The screw type supporting legs are adopted, on one hand, raw material sources are rich, the cost is low, meanwhile, the screw type supporting legs can be adjusted through connection of the bolts 36, and the screw type supporting legs are convenient to adjust and operate. The design that the screw type supporting leg extends into the adjustable seat body 34 effectively ensures the stability of the screw type supporting leg through the design of the seat body, further effectively ensures the stability of the adjustable inclined frame 30, and effectively ensures and improves the heat preservation effect and the quality of the cable 50.
As shown in fig. 1 to 3, the constant temperature incubator 10 includes a cabinet 11, and a temperature sensor is provided in the cabinet 11 and electrically connected to an external temperature control system. A temperature sensor is arranged in the box body 11 of the constant-temperature type incubator 10 and used for sensing the temperature in the box body 11 and sending a sensed temperature signal to a temperature control system, and the temperature control system controls the heating pipe 12 to stop or continue heating so as to ensure that the temperature in the box body 11 keeps a constant-temperature state.
As shown in fig. 1, sealing films 15 are disposed at the upper inlet 13 and the lower inlet 14, and the cable 50 enters the thermostatic incubator 10 through the sealing films 15 under pressure. The sealing rubber sheet 15 is made of elastic plastic, so that the sealing rubber sheet is deformed under a pressure state, and the cable 50 is ensured to smoothly enter the box body 11 for heating and heat preservation.
As shown in fig. 1 and 2, a plurality of heating tubes 12 are provided at the lower part of the constant temperature type incubator 10, and both ends of the heating tubes 12 are connected to both sides of the inside of the constant temperature type incubator 10. The heating tube 12 is a spiral heating tube 12, and a plurality of spiral heating tubes 12 are distributed in parallel at the lower part in the constant temperature type incubator 10. The spiral heating tube 12 is arranged, the area of the heating tube 12 is increased by the spiral blades, the using amount of the heating tube 12 is effectively reduced, the cost is reduced, and meanwhile, the heat is fully radiated. One or two micro fans 20 for assisting the heating tube 12 in radiating are arranged below the heating tube 12, the micro fans 20 are installed at the bottom of the constant-temperature insulation box 10, and air openings are formed inwards. The setting of the miniature fan 20 below the heating tube 12 is used for assisting the heating tube 12 to dissipate heat, so that the heat of the heating tube 12 is rapidly and uniformly dispersed and is full of the whole box body 11, the heating speed is high, the cable 50 is effectively ensured to be heated uniformly, and the heating effect is good.
The foregoing is merely a preferred embodiment of the invention and is not intended to limit the invention in any manner; the present invention may be readily implemented by those of ordinary skill in the art as illustrated in the accompanying drawings and described above; however, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention; meanwhile, any changes, modifications, and evolutions of the equivalent changes of the above embodiments according to the actual techniques of the present invention are still within the protection scope of the technical solution of the present invention.
Claims (9)
1. The utility model provides a heating device with adjustable high frequency cable is energy-conserving which characterized in that: the cable heating device comprises a constant-temperature type insulation can for heating cables and an adjustable inclined frame for supporting the constant-temperature type insulation can, wherein a multi-groove guide wheel for driving the cables to move is respectively arranged at two ends of the adjustable inclined frame, two guide rails which are distributed in parallel are arranged in the middle of the adjustable inclined frame, the bottom of the constant-temperature type insulation can is connected with the guide rails in a sliding mode through a sliding block, and an upper inlet and a lower inlet for the cables to enter and exit are formed in one side of the constant-temperature type insulation can; the adjustable inclined rack comprises an inclined support frame, an adjustable base body is arranged below the inclined support frame, the inclined support frame is connected with the adjustable base body through first support legs and second support legs which are different in height, the first support legs and the second support legs are two, the two first support legs are located on one side of the adjustable base body, and the two second support legs are located on the other side of the adjustable base body.
2. The high-frequency cable energy-saving adjustable heating device according to claim 1, characterized in that: the adjustable support comprises a first support leg, a second support leg, a bolt, an adjustable space and a bolt, wherein the first support leg and the second support leg are both screw type support legs, the first support leg and the second support leg are both connected with the adjustable base body through bolts, and the adjustable space for the first support leg and the second support leg to move up and down is arranged in the adjustable base body.
3. The high-frequency cable energy-saving adjustable heating apparatus according to any one of claims 1 to 2, wherein: and a temperature sensor is arranged in the constant-temperature type incubator and is electrically connected with an external temperature control system.
4. The high-frequency cable energy-saving adjustable heating device according to claim 3, characterized in that: the box body of the constant temperature type incubator is made of heat insulation materials.
5. The high-frequency cable energy-saving adjustable heating device according to claim 4, characterized in that: the constant-temperature insulation box is of an inverted E-shaped structure formed integrally or in a split manner, and an upper opening and a lower opening of the inverted E-shaped structure are an upper inlet and a lower outlet for the cables to enter and exit respectively.
6. The high-frequency cable energy-saving adjustable heating device according to claim 5, characterized in that: and sealing films are arranged at the upper inlet and the lower inlet, and the cable enters the constant-temperature insulation box through the sealing films in a pressure state.
7. The high-frequency cable energy-saving adjustable heating device according to claim 6, characterized in that: the lower part in the constant-temperature insulation box is provided with a plurality of heating tubes, and two ends of each heating tube are respectively connected with two inner sides of the constant-temperature insulation box.
8. The high-frequency cable energy-saving adjustable heating device according to claim 7, characterized in that: the heating tube is a spiral heating tube, and a plurality of spiral heating tubes are distributed at the lower part in the constant-temperature insulation box in parallel.
9. The high-frequency cable energy-saving adjustable heating device according to claim 8, wherein: one or two micro fans for assisting the heating pipe in heat dissipation are arranged below the heating pipe, the micro fans are installed at the bottom of the constant-temperature insulation box, and air openings are formed inwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610830413.1A CN106211372B (en) | 2016-09-19 | 2016-09-19 | Energy-saving adjustable heating device for high-frequency cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610830413.1A CN106211372B (en) | 2016-09-19 | 2016-09-19 | Energy-saving adjustable heating device for high-frequency cable |
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| CN106211372A CN106211372A (en) | 2016-12-07 |
| CN106211372B true CN106211372B (en) | 2022-09-30 |
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| CN201610830413.1A Active CN106211372B (en) | 2016-09-19 | 2016-09-19 | Energy-saving adjustable heating device for high-frequency cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111654932B (en) * | 2020-06-17 | 2022-04-12 | 贵阳中安科技集团有限公司 | Cable heating device and cable heating method |
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| CN201715094U (en) * | 2010-02-10 | 2011-01-19 | 俞新春 | Height-adjustable saddle pipe holder |
| CN202905291U (en) * | 2012-10-17 | 2013-04-24 | 白玉龙 | Cable high-frequency or intermediate-frequency conductor induction preheater |
| CN104322382A (en) * | 2014-11-01 | 2015-02-04 | 陈德春 | Far-infrared intelligent piglet incubator and production technology of far-infrared heating plate thereof |
| CN204430018U (en) * | 2015-01-27 | 2015-07-01 | 株洲佳邦难熔金属有限公司 | Preheating apparatus before a kind of sapphire crystallization furnace heater is shaped |
| CN205987416U (en) * | 2016-09-19 | 2017-02-22 | 惠州市德胜电线有限公司 | Heating device with adjustable high frequency cable is energy -conserving |
-
2016
- 2016-09-19 CN CN201610830413.1A patent/CN106211372B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002015205A1 (en) * | 2000-08-14 | 2002-02-21 | Pirelli S.P.A. | Method and apparatus for pre-heating the conductor elements of cables of cables with extruded insulator, in particular conductors with metal tape reinforcement |
| CN201715094U (en) * | 2010-02-10 | 2011-01-19 | 俞新春 | Height-adjustable saddle pipe holder |
| CN202905291U (en) * | 2012-10-17 | 2013-04-24 | 白玉龙 | Cable high-frequency or intermediate-frequency conductor induction preheater |
| CN104322382A (en) * | 2014-11-01 | 2015-02-04 | 陈德春 | Far-infrared intelligent piglet incubator and production technology of far-infrared heating plate thereof |
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Denomination of invention: An energy-saving and adjustable heating device for high-frequency cables Granted publication date: 20220930 Pledgee: Bank of Communications Co.,Ltd. Huizhou Branch Pledgor: HUIZHOU DESAN WIRE Co.,Ltd. Registration number: Y2024980010102 |
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