CN107232073B - Intelligent heat insulation box - Google Patents
Intelligent heat insulation box Download PDFInfo
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- CN107232073B CN107232073B CN201710418394.6A CN201710418394A CN107232073B CN 107232073 B CN107232073 B CN 107232073B CN 201710418394 A CN201710418394 A CN 201710418394A CN 107232073 B CN107232073 B CN 107232073B
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- 238000009413 insulation Methods 0.000 title claims description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 139
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- 239000004917 carbon fiber Substances 0.000 claims description 55
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 54
- 239000004575 stone Substances 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 10
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- 239000004568 cement Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 239000002344 surface layer Substances 0.000 claims description 7
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- 230000002093 peripheral effect Effects 0.000 claims 1
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- 208000001848 dysentery Diseases 0.000 abstract description 4
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- 230000036760 body temperature Effects 0.000 description 4
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/02—Pigsties; Dog-kennels; Rabbit-hutches or the like
- A01K1/0218—Farrowing or weaning crates
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/02—Pigsties; Dog-kennels; Rabbit-hutches or the like
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/015—Floor coverings, e.g. bedding-down sheets ; Stable floors
- A01K1/0158—Floor heating or cooling systems
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0202—Switches
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B1/00—Details of electric heating devices
- H05B1/02—Automatic switching arrangements specially adapted to apparatus ; Control of heating devices
- H05B1/0227—Applications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
- H05B3/28—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor embedded in insulating material
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Radiation-Therapy Devices (AREA)
- Resistance Heating (AREA)
Abstract
The invention discloses an intelligent heat preservation box, wherein a bottom plate of the intelligent heat preservation box adopts a far infrared heating plate, the far infrared heating plate is controlled by a temperature controller capable of heating quickly, the temperature controller has a power-off memory protection function, and after the system is powered off, the originally set parameters are memorized and work continuously according to the set parameters after being powered on again. The piglet incubator solves the problem that the internal space of the existing piglet incubator is hot, but the bottom plate is cold, so that piglet dysentery is easily caused; meanwhile, the temperature controller can realize rapid heating and slow approaching to the set constant temperature value, thereby greatly shortening the preheating time; in addition, due to the fact that the power-off memory protection function is achieved, even if power is off and power is off, the power-off memory protection device does not need to be reset to one setting, control is more convenient, and the power-off memory protection device is particularly suitable for a delivery bed of a pig farm. In addition, the invention also provides a production process of the far infrared heating plate, which is simple, easy to realize and low in manufacturing cost.
Description
Technical Field
The invention relates to an intelligent heat preservation box, which is particularly suitable for a delivery bed of a pig farm. The invention relates to a divisional application of an invention patent application with the application number of 201410601220X and the application date of 2014, 11 and 01 and named as a far infrared intelligent piglet incubator.
Background
The function of regulating body temperature of piglets is not sound, and the stress ability to cold is poor. The newborn piglet is in the environment of 13-24 ℃, and the body temperature of the newborn piglet is reduced by more than 1.7 ℃ after 1 hour of life. The piglets have sparse fur, little subcutaneous fat and low cold resistance. Therefore, newborn piglets are susceptible to freezing and thus cause diarrhea, and are severely killed due to poor heat retention, relative lack of subcutaneous fat, little heat energy available in the body, large body surface area associated with body weight, and immature homeostatic control of body temperature. Meanwhile, the low-temperature cold environment can destroy the immune function of the piglets, so that the capacity of resisting virus and germ invasion is reduced or even lost, and the heat preservation of the newborn piglets is very important. For this reason, piglets are usually kept warm by a warming method.
In the prior art, a heat preservation mode of thickened padding is adopted, and the heat preservation cushion is mostly used in domestic pig raising. The method comprises the following steps: laying 10 cm thick bedding grass on the first day, adding 10-20 cm bedding grass on the second day to make the bedding grass 30-40 cm thick, and nailing a grass baffle plate on the outer side to prevent the bedding grass from scattering. When the house temperature is 10-15 ℃, the temperature of the bedding can reach more than 21 ℃. Although this method is economical and easy to implement, the heat-insulating effect is not good.
In the second prior art, a fire source heating mode is adopted, namely a flue and a charcoal furnace are adopted, and the flue comprises an overground flue and an underground flue. When the temperature is supplied by using fuel such as coal, no matter which temperature supply mode is adopted, fire is easy to cause, harmful gas in the pigsty is increased, and gas poisoning and the like are caused.
In the third prior art, an infrared incubator is adopted, an infrared heat-preservation lamp box is widely adopted at present, and an infrared bulb is hung on a piglet protection frame for laying piglets or in a heat-preservation room for carrying out heat preservation and heating on the piglets. The heat preservation lamp is used for a long time, has a short service life, needs to be replaced frequently and has high manufacturing cost; moreover, the heat preservation lamp is easy to explode after being used for a long time, and the piglets are hurt by explosion.
Therefore, those skilled in the art have also designed an animal incubator (patent application No. 201220024393.6), which comprises a case body, a case cover arranged on the case body, a door arranged on one side of the case body, a convex dome designed on the case cover, and a far infrared heating plate and a temperature-controllable element connected with the far infrared heating plate arranged on the convex reflecting surface of the case cover. Although the patent technology fundamentally improves the heating mode of the electric heat source, the heat is sent from point to face, and the temperature is intelligently and automatically adjusted, so that the warm and safe survival demand of the piglets is met. But the far infrared heating plate is arranged on the box cover, so that the problem that the bottom plate cannot be effectively heated, and the piglet dysentery is easily caused and the piglet death is seriously caused because the far infrared heating plate is always cold compared with other plates cannot be overcome. In addition, the controllable temperature element in the patent technology is not specifically designed to have the function of keeping and recording the working state after power failure, when accidental power failure occurs, the heating element of the heat preservation box cannot be opened in time after power restoration, so that piglets cannot be kept warm in time, a large amount of diarrhea or death of the piglets is easily caused, and direct economic loss is caused. If found in time, it is also cumbersome and time consuming to re-turn on and set the temperature one by one.
Disclosure of Invention
Based on the defects of the prior art, the invention aims to provide an intelligent incubator, which solves the problem that the internal space of the existing piglet incubator is hot, but the bottom plate is cold, so that piglet dysentery is easily caused; meanwhile, the temperature controller can realize rapid heating and slow approaching to the set constant temperature value, thereby greatly shortening the preheating time; in addition, because the temperature controller has the power-off memory protection function, even if power is off or power is off, one setting does not need to be set again, so that the control is more convenient, the use safety is high, and the temperature controller is particularly suitable for a piglet incubator on a delivery bed in a pig farm.
One of the technical schemes of the invention is as follows: an intelligent incubator is suitable for a piglet incubator on a delivery bed in a pig farm, and comprises an incubator box body, wherein the incubator box body is provided with a bottom plate, the bottom plate is a far infrared heating plate, and the far infrared heating plate is controlled by a temperature controller capable of heating rapidly; the far infrared heating plate is sequentially provided with a heat insulation plate, a heat reflection film, a carbon fiber heating wire, a temperature sensor, an iron wire net and a cement surface layer from bottom to top, the carbon fiber heating wire and the temperature sensor are fixed on the iron wire net, the carbon fiber heating wire, the temperature sensor and the iron wire net are embedded in the cement surface layer together, and the temperature sensor is arranged beside the carbon fiber heating wire so as to monitor the temperature of the carbon fiber heating wire in real time; the carbon fiber heating wire and the temperature sensor are connected with a temperature controller; the temperature controller has a power-off memory protection function, and after the system is powered off, the originally set parameters are memorized and work continuously according to the set parameters after being powered on again.
In another scheme, above-mentioned far infrared board that generates heat can be replaced for the far infrared board that generates heat of stone material panel, the far infrared board that generates heat of stone material panel is heated board, heat reflection film, carbon fiber heating wire, temperature sensor and stone material panel from bottom to top in proper order, carbon fiber heating wire and temperature sensor inlay in the bottom surface recess of stone material panel.
In order to realize temperature control of fast heating and slow approaching to a set constant temperature value and record the current working state when power is cut off or power is cut off, so that the temperature controller can continuously work according to the original working state after power is restored, the temperature controller is required to be designed. In the invention, the temperature controller comprises a power line, a working state indicator lamp, an LED digital display screen, an on/off key, a heating input key, a temperature reduction input key, a first relay, a second relay, a microcontroller and a power module; the power supply module is connected with a power line and supplies power to the microcontroller, and the microcontroller is respectively connected with the working state indicator lamp, the LED digital display screen, the heating input key, the cooling input key, the first relay, the second relay and the temperature sensor to form a control circuit; the power line, the first relay, the second relay, the carbon fiber heating wire and the thermal fuse are sequentially connected in series to form a main circuit, and the second relay is also connected with a diode in parallel. The main principle is that a control circuit is used for controlling a main circuit, and a diode connected in parallel on a second relay is used for realizing half-power heating.
The control method of the temperature controller comprises the following steps:
a power line is connected, an on/off key is pressed down, the temperature controller is started, and the working state indicator lamp is turned on; the microcontroller receives a signal detected by the temperature sensor and displays a temperature value on the far infrared heating plate through the LED digital display screen;
when the temperature value is smaller than the set first temperature threshold value, the microcontroller sends an instruction to enable the first relay and the second relay to be simultaneously switched on, at the moment, the diode does not work due to short circuit, the carbon fiber heating wire works at full power, and full-power rapid heating is realized;
when the temperature value is larger than or equal to the set first temperature threshold value, the microcontroller sends an instruction to enable the first relay to be switched on and the second relay to be switched off, at the moment, the diode works, the carbon fiber heating wire works at half power, and the half-power slow heating is realized;
when the temperature value is greater than or equal to the set second temperature threshold value, the microcontroller sends an instruction to open the first relay, the main circuit is opened at the moment, the carbon fiber heating wire stops heating, and the temperature value can be basically kept at the temperature value set by the second temperature threshold value;
when a second temperature threshold value needs to be set, pressing a heating input key or a cooling input key as required, and when the heating input key or the cooling input key inputs signals to the microcontroller, the microcontroller changes the display value on the LED digital display screen, namely the temperature value displayed on the temperature controller originally is changed into the set temperature value displaying the current second temperature threshold value;
when the power-off is needed, the on/off key is pressed, and the temperature controller stops working.
For the box body structure of the incubator, the invention also makes some accessory designs for the incubator, such as: the insulation can box body is buckled on the bottom plate, a gap is reserved between the lower edge of the insulation can box body and the edge of the bottom plate, and the case cover of the insulation can box body can be opened. When needs wash the insulation can, can open the case lid, with the water pipe towards the insulation can in wash can, rivers can follow the space outflow box between the lower limb of box and the edge of bottom plate, drip to the subaerial of childbirth bed downside to through the escape canal discharge outdoor, be favorable to conveniently rinsing the insulation can fast, and keep the clean of insulation can.
Considering that when the insulation can is washed, water flow may splash or inadvertently flush the water flow to the temperature controller, which causes electric leakage or burning of inlet water of the temperature controller, the outer wall of the insulation can box body is vertically provided with a threading pipe, the height of the threading pipe is 1.5m-1.8m, the temperature controller is arranged at the top end of the threading pipe, which is not only convenient for operation, but also can prevent the temperature controller from being damaged by washing water flow, and the carbon fiber heating wire and the wire head of the temperature sensor penetrate through the threading pipe to be connected with the temperature controller.
And in consideration of the balance of the temperature in the heat preservation box, the surrounding wall plates and/or the box cover of the box body of the heat preservation box are far infrared heating plates.
The second technical scheme of the invention is as follows: a production process of a far infrared heating plate comprises the following steps:
(1) selecting a bottom plate according to the shape and size of a far infrared heating plate to be manufactured, arranging a frame around the bottom plate, wherein the frame is made of angle iron, drilling a threading hole on the frame, and installing a wire spring protection tube on the threading hole to finish the manufacturing of the template;
(2) the heat insulation board, the heat reflection film, the wire netting, the carbon fiber heating wire and the temperature sensor are sequentially placed in the template, the carbon fiber heating wire is wound along an S shape and is bound on the wire netting, the temperature sensor is bound at the side of the carbon fiber heating wire, and finally the carbon fiber heating wire and the wire head of the temperature sensor penetrate out along the wire through hole so as to be connected with the temperature controller when in use;
(3) turning the wire netting bound with the carbon fiber heating wire and the temperature sensor up and down, namely positioning the carbon fiber heating wire and the temperature sensor at the lower side of the wire netting;
(4) and pouring concrete in the template, curing for a period of time, and removing the template after the concrete is solidified and formed to obtain the far infrared heating plate.
The invention has the beneficial effects that:
firstly, the source that generates heat of intelligence insulation can is mainly on the bottom plate of box, by the space of bottom plate in to the insulation can gradually the heat dissipation, make the piglet can not lie on a cold bottom plate, the piglet is difficult to catch a cold, in addition, because the bottom plate is direct contact with the belly of piglet, for the heat source on other positions, its heat transfer efficiency is higher, the piglet is after walking out the activity of insulation can to the childbirth bed or suckleing, get back to in the insulation can, lie and just can improve its body temperature fast at the bottom plate. In practice, the intelligent incubator obviously reduces the incidence rate of piglet dysentery and obviously improves piglet survival rate.
Secondly, the temperature controller in the invention not only realizes the temperature control mode of quick preheating and heating and slow approaching to the set constant temperature value, but also greatly shortens the preheating time; when power is cut off or power is cut off, the current working state can be recorded, so that the temperature controller can continue to work according to the original working state after power is restored, and the temperature control of the temperature controller is more intelligent compared with the temperature controller in the background art. In a delivery room of a pig farm, a plurality of delivery beds are generally arranged side by side in a plurality of rows (for understanding of the delivery beds, see a utility model patent with the patent number of 201120094401.X and the name of a sow delivery bed with a heat insulation box, or an invention patent with the patent number of 201210380508.X and the name of a novel sow delivery bed device, the sows are delivered and live on the delivery beds, piglets can move on the delivery beds and can also move in the heat insulation box), and each or every adjacent plurality of delivery bed positions are respectively provided with a temperature controller. When meeting the outage, if temperature controller does not have the memory function, then after the renewed power transmission, just need going to set up temperature controller's control parameter one by one again, it is fairly time-consuming, and the time is of a specified duration moreover, and the piglet is cooled again easily. When the power failure occurs to the external power grid in the middle of the night, after the external power grid is powered back again, if the temperature controller has no memory function and is probably not found by people until the day is bright, the piglet can be frozen to death. In addition, due to the function of power-off memory, the piglet does not need to be kept warm in the daytime in spring and autumn when the weather is warm, and the power supply master gate of the delivery room can be directly turned off; at night, the piglet needs to be kept warm in cold weather, and the power supply main gate is turned on, so that the piglet warming device is quite convenient to use.
Thirdly, in daily use, the intelligent heat preservation box saves more than 30% of electricity consumption than a common heating plate and saves more than 60% of electricity consumption than an infrared heat preservation lamp (a bath heater lamp).
Fourthly, the far infrared heating plate and the temperature controller are combined to obtain the far infrared intelligent heating plate which can be applied to the warm-keeping equipment of other livestock.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of an intelligent incubator.
Fig. 2 is a side view of a far infrared heating panel in embodiment 1.
Fig. 3 is a schematic sectional view of a-a in fig. 2.
Fig. 4 is a side view of a far infrared heating panel in embodiment 2.
FIG. 5 is a schematic sectional view of B-B in FIG. 4.
Fig. 6 is a schematic circuit diagram of the temperature controller and the far infrared heating plate.
Description of reference numerals: 1-insulation box body 2-bottom plate 3-far infrared heating plate 4-temperature controller control 5-insulation plate 6-heat reflection film 7-carbon fiber heating wire 8-temperature sensor 9-wire netting 10-cement surface layer 11-far infrared heating plate 12 of stone panel-stone panel 13-groove 14-power line 15-working state indicator lamp 16-LED digital display screen 17-opening/key 18-heating input key 1819-temperature reduction input key 20-first relay 21-second relay 22-microcontroller 23-power module 24-thermal fuse 25-diode 26-control panel 27-threading pipe 28-thread head 29-wire spring protection pipe 30-gap.
Detailed Description
In order to make the technical content of the invention more easily understood by a person with ordinary skill, the invention is specifically described below with reference to the attached drawings of the specification. It is suggested that the following two patents, when read together, will facilitate a further understanding of the technical solutions, applications and technical effects that can be achieved. The utility model has the patent number of 201120094401.X and the name of the utility model is 'sow obstetric table with incubator', and the invention patent with the patent number of 201210380508.X and the name of the invention patent is 'a novel sow obstetric table device'.
Example 1
With reference to fig. 1, 2 and 3, the intelligent incubator of the present invention is particularly suitable for a piglet incubator on a delivery bed in a pig farm, and comprises an incubator body 1, wherein the incubator body 1 is provided with a bottom plate 2, the bottom plate 2 is a far infrared heating plate 3, and the far infrared heating plate is controlled by a temperature controller 4 capable of heating rapidly; the far infrared heating plate 3 is sequentially provided with a heat insulation plate 5, a heat reflection film 6, a carbon fiber heating wire 7, a temperature sensor 8, a wire netting 9 and a cement surface layer 10 from bottom to top, the carbon fiber heating wire 7 and the temperature sensor 8 are fixed on the wire netting 9, the carbon fiber heating wire 7, the temperature sensor 8 and the wire netting 9 are jointly poured in the cement surface layer 10, and the temperature sensor 8 is arranged beside the carbon fiber heating wire 7 so as to monitor the temperature of the carbon fiber heating wire 7 in real time; the carbon fiber heating wire 7 and the temperature sensor 8 are connected with the temperature controller 4; the temperature controller has a power-off memory protection function, and after the system is powered off, the originally set parameters are memorized and work continuously according to the set parameters after being powered on again.
Example 2
With reference to fig. 1, 4 and 5, the intelligent incubator of the present invention is also suitable for a piglet incubator on a delivery bed in a pig farm, and comprises an incubator body, wherein the incubator body is provided with a bottom plate, the bottom plate is a far infrared heating plate, and the far infrared heating plate is controlled by a temperature controller capable of rapidly heating; the far infrared heating plate can be replaced by a far infrared heating plate 11 of a stone panel, the far infrared heating plate of the stone panel sequentially comprises a heat insulation plate 5, a heat reflection film 6, a carbon fiber heating wire 7, a temperature sensor 8 and a stone panel 12 from bottom to top, the bottom surface of the stone panel is provided with an S-shaped or N-shaped groove 13, the carbon fiber heating wire 7 and the temperature sensor 8 are embedded in the groove 13 of the bottom surface of the stone panel 12, and the temperature sensor 8 is arranged beside the carbon fiber heating wire 7 so as to monitor the temperature of the carbon fiber heating wire in real time; the carbon fiber heating wire and the temperature sensor are connected with a temperature controller; the temperature controller has a power-off memory protection function, and after the system is powered off, the originally set parameters are memorized and work continuously according to the set parameters after being powered on again.
The far infrared heating panel of example 1 is much lower in cost than the far infrared heating panel of example 2.
In order to realize the temperature control of quick heating and preheating and slow approaching to the set constant temperature value and record the current working state when power is cut off or power is cut off, so that the temperature controller can continuously work according to the original working state after power is restored, the temperature controller is required to be designed. As shown in fig. 6, in embodiments 1 and 2, the temperature controller 4 includes a power cord 14, an operation status indicator 15, an LED digital display 16, an on/off key 17, a warming input button 18, a cooling input button 19, a first relay 20 and a second relay 21, a microcontroller 22, and a power module 23. The microcontroller can adopt a single chip microcomputer, the parameter value of the working state can be stored in a flash data memory of the single chip microcomputer, the capacity of the microcontroller is maximum, and the microcontroller can be read and written and cannot be lost when power is off. Of course, the microcontroller may also be other integrated circuit boards, and is not limited to the above-mentioned one-chip microcomputer circuit board. One end of the power supply module is connected with a power line, and the other end of the power supply module is connected with the microcontroller so as to supply power to the microcontroller. The microcontroller is respectively connected with the working state indicator lamp, the LED digital display screen, the heating input key, the temperature reduction input key, the first relay, the second relay and the temperature sensor to form a control circuit (as a dotted frame part in figure 6). The power line 14, the first relay 20, the second relay 21, the carbon fiber heating wire, and the thermal fuse 24 are sequentially connected in series to form a main circuit (see fig. 6 except for a dotted line frame), and the second relay is also connected in parallel with a diode 25. The working state indicator lamp 15, the LED digital display screen 16, the on/off key 17, the heating input key 18 and the temperature reduction input key 19 are arranged on a control panel 26 of the temperature controller box body. The main principle of the temperature controller is that a control circuit is used for controlling the main circuit to work, and a diode connected in parallel with a second relay is used for realizing half-power heating.
In embodiments 1 and 2, the control method of the temperature controller includes:
a power line is connected, an on/off key is pressed down, the temperature controller is started, and the working state indicator lamp is turned on; the microcontroller receives a signal detected by the temperature sensor and displays a temperature value on the far infrared heating plate through the LED digital display screen;
when the temperature value is smaller than the set first temperature threshold value, the microcontroller sends an instruction to enable the first relay and the second relay to be simultaneously switched on, at the moment, the diode does not work due to short circuit, the carbon fiber heating wire works at full power, and full-power rapid heating is realized;
when the temperature value is greater than or equal to the set first temperature threshold value (25 ℃), the microcontroller sends an instruction to enable the first relay to be connected with the circuit and the second relay to be open-circuited, at the moment, the diode works, the carbon fiber heating wire works at half power, and the half-power slow heating is realized;
when the temperature value is greater than or equal to the set second temperature threshold (30-38 ℃), the microcontroller sends an instruction to open the first relay, the main circuit is disconnected, the carbon fiber heating wire stops heating, and the temperature value can be basically maintained at the temperature value set by the second temperature threshold;
when a second temperature threshold value needs to be set, pressing a heating input key or a cooling input key as required, and when the heating input key or the cooling input key inputs signals to the microcontroller, the microcontroller changes the display value on the LED digital display screen, namely the temperature value displayed on the temperature controller originally is changed into the set temperature value displaying the current second temperature threshold value;
when the power-off is needed, the on/off key is pressed, and the temperature controller stops working.
It should be noted that, in general, the first temperature threshold is set at the time of factory shipment according to different subjects, for example, when piglets are kept warm, we can set it at 25 ℃. One only needs to adjust the second temperature threshold during use, since the second temperature threshold is the constant temperature to be maintained, for example, in the case of piglet warming, we can set the second temperature threshold at 30 ℃ to 38 ℃.
For the box body structure of the incubator, the invention also makes some optimization designs to the box body structure, such as: the heat insulation box body is buckled on the bottom plate, a gap 30 is reserved between the lower edge of the heat insulation box body and the edge of the bottom plate, and the box cover of the heat insulation box body can be opened. When needs wash the insulation can, can open the case lid, with the water pipe towards the insulation can in wash can, rivers can follow the space outflow box between the lower limb of box and the edge of bottom plate, drip to the subaerial of childbirth bed downside to through the escape canal discharge outdoor, be favorable to conveniently rinsing the insulation can fast, and keep the clean of insulation can.
Considering that when the insulation can is washed, water flow may splash or inadvertently impact the water flow to the temperature controller, which causes electric leakage or burning of inlet water of the temperature controller, the outer wall of the insulation can box body is vertically provided with the threading pipe 27, the height of the threading pipe is 1.5m-1.8m, the temperature controller is arranged at the top end of the threading pipe, which not only facilitates operation, but also prevents the temperature controller from being damaged by washing water flow, and the carbon fiber heating wire and the wire head 28 of the temperature sensor penetrate through the threading pipe to be connected with the temperature controller.
And in consideration of the balance of the temperature in the heat preservation box, the surrounding wall plates and/or the box cover of the box body of the heat preservation box are far infrared heating plates.
Example 3
For the manufacture of the far infrared heating plate in the embodiment 1, the application also provides a specific production process, which comprises the following steps:
(1) selecting a bottom plate according to the shape and size of the far infrared heating plate to be manufactured, arranging a frame around the bottom plate, wherein the frame is made of angle iron, drilling a threading hole on the frame, and installing an electric wire spring protection tube 29 on the threading hole to finish the manufacturing of the template;
(2) the heat insulation board, the heat reflection film, the wire netting, the carbon fiber heating wire and the temperature sensor are sequentially placed in the template, the carbon fiber heating wire is wound along an S shape and is bound on the wire netting, the temperature sensor is bound at the side of the carbon fiber heating wire, and finally the carbon fiber heating wire and the wire head of the temperature sensor penetrate out along the wire through hole so as to be connected with the temperature controller when in use;
(3) turning the wire netting bound with the carbon fiber heating wire and the temperature sensor up and down, namely positioning the carbon fiber heating wire and the temperature sensor at the lower side of the wire netting;
(4) and pouring concrete in the template, curing for a period of time, and removing the template after the concrete is solidified and formed to obtain the far infrared heating plate.
The far infrared heating plate (3 or 11) and the temperature controller 4 in the embodiment are combined to obtain the far infrared intelligent heating plate which can be applied to the warm-keeping equipment of other livestock.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The utility model provides an intelligence insulation can, includes the insulation can box, the insulation can box is provided with bottom plate, its characterized in that: the insulation box body is buckled on a bottom plate, a threading pipe is vertically arranged on the outer wall of the insulation box body, the bottom plate is a far infrared heating plate, and the far infrared heating plate is controlled by a temperature controller capable of quickly heating;
the far infrared heating plate is sequentially provided with a heat insulation plate, a heat reflection film, a carbon fiber heating wire, a temperature sensor, an iron wire net and a cement surface layer from bottom to top, the carbon fiber heating wire and the temperature sensor are fixed on the iron wire net, the carbon fiber heating wire, the temperature sensor and the iron wire net are embedded in the cement surface layer together, and the temperature sensor is arranged beside the carbon fiber heating wire so as to monitor the temperature of the carbon fiber heating wire in real time;
the carbon fiber heating wire and the temperature sensor are connected with a temperature controller;
the temperature controller comprises a power line, a working state indicator lamp, an LED digital display screen, an on/off key, a heating input key, a cooling input key, a first relay, a second relay, a thermal fuse, a microcontroller and a power module; the power supply module is connected with a power line and supplies power to the microcontroller, and the microcontroller is respectively connected with the working state indicator lamp, the LED digital display screen, the heating input key, the cooling input key, the first relay, the second relay and the temperature sensor to form a control circuit; the power line, the first relay, the second relay, the carbon fiber heating wire and the thermal fuse are sequentially connected in series to form a main circuit, and the second relay is also connected with a diode in parallel;
the control method of the temperature controller comprises the following steps: a power line is connected, an on/off key is pressed down, the temperature controller is started, and the working state indicator lamp is turned on; the microcontroller receives a signal detected by the temperature sensor and displays a temperature value on the far infrared heating plate through the LED digital display screen;
when the temperature value is smaller than the set first temperature threshold value, the microcontroller sends an instruction to enable the first relay and the second relay to be simultaneously switched on, at the moment, the diode does not work due to short circuit, the carbon fiber heating wire works at full power, and full-power rapid heating is realized;
when the temperature value is larger than or equal to the set first temperature threshold value, the microcontroller sends an instruction to enable the first relay to be switched on and the second relay to be switched off, at the moment, the diode works, the carbon fiber heating wire works at half power, and the half-power slow heating is realized;
when the temperature value is greater than or equal to the set second temperature threshold value, the microcontroller sends an instruction to open the first relay, the main circuit is opened at the moment, the carbon fiber heating wire stops heating, and the temperature value can be basically kept at the temperature value set by the second temperature threshold value;
when a second temperature threshold value needs to be set, pressing a heating input key or a cooling input key as required, and when the heating input key or the cooling input key inputs signals to the microcontroller, the microcontroller changes the display value on the LED digital display screen, namely, the temperature value on the far infrared heating plate is changed to the set temperature value for displaying the current second temperature threshold value;
when the power-off is needed, the on/off key is pressed down, and the temperature controller stops working;
the temperature controller has a power-off memory protection function, and after the system is powered off, the originally set parameters are memorized and work continuously according to the set parameters after being powered on again.
2. The intelligent insulation can of claim 1, wherein: the far infrared board that generates heat is replaced for the far infrared board that generates heat of stone material panel, the far infrared board that generates heat of stone material panel is heated board, heat reflection membrane, carbon fiber heating wire, temperature sensor and stone material panel from bottom to top in proper order, carbon fiber heating wire and temperature sensor inlay in the bottom surface recess of stone material panel.
3. The intelligent incubator of claim 1, wherein a gap is left between the lower edge of the incubator body and the edge of the base plate, and the cover of the incubator body can be opened.
4. The intelligent incubator according to claim 1, wherein the temperature controller is mounted on top of a threading pipe, and the carbon fiber heating wire and the wire end of the temperature sensor are connected with the temperature controller through the threading pipe.
5. The intelligent incubator of claim 1, wherein the peripheral wall panels and/or the cover of the incubator body are far infrared heating panels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710418394.6A CN107232073B (en) | 2014-11-01 | 2014-11-01 | Intelligent heat insulation box |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710418394.6A CN107232073B (en) | 2014-11-01 | 2014-11-01 | Intelligent heat insulation box |
| CN201410601220.XA CN104322382B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent piglet insulation box |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410601220.XA Division CN104322382B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent piglet insulation box |
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| Publication Number | Publication Date |
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| CN107232073A CN107232073A (en) | 2017-10-10 |
| CN107232073B true CN107232073B (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710418394.6A Active CN107232073B (en) | 2014-11-01 | 2014-11-01 | Intelligent heat insulation box |
| CN201410601220.XA Expired - Fee Related CN104322382B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent piglet insulation box |
| CN201710419483.2A Active CN107347662B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent heat preservation box |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410601220.XA Expired - Fee Related CN104322382B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent piglet insulation box |
| CN201710419483.2A Active CN107347662B (en) | 2014-11-01 | 2014-11-01 | Far infrared intelligent heat preservation box |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107232073B (en) * | 2014-11-01 | 2020-11-24 | 福安市益暖智能农业科技有限公司 | Intelligent heat insulation box |
| CN104871987B (en) * | 2015-04-17 | 2018-07-31 | 李乔 | A kind of heat insulating bed device of controllable livestock and poultry |
| CN106211372B (en) * | 2016-09-19 | 2022-09-30 | 惠州市德胜电线有限公司 | Energy-saving adjustable heating device for high-frequency cable |
| CN108967217A (en) * | 2018-09-12 | 2018-12-11 | 江西正邦科技股份有限公司 | A kind of energy-saving piglet hemisphere incubator |
| US20210378210A1 (en) * | 2020-06-09 | 2021-12-09 | Ethan Hirsch | Therapeutic pet bed |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107347662B (en) * | 2014-11-01 | 2020-06-02 | 福安市益暖智能农业科技有限公司 | Far infrared intelligent heat preservation box |
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| JPH02238831A (en) * | 1989-03-10 | 1990-09-21 | Tsutsumi Toshihiko | Bodily strength recovery device of animal |
| GB2342266B (en) * | 1998-09-30 | 2003-05-28 | John Peter Jones | Animal bed |
| JP2002262692A (en) * | 2001-03-08 | 2002-09-17 | Etsuya Shima | Pet house |
| CN2651633Y (en) * | 2003-08-13 | 2004-10-27 | 隋俊明 | Thermal floor heater of far infrared radiative electrothermal membrane |
| JP3148587U (en) * | 2008-12-08 | 2009-02-19 | 有限会社ウッドメック | Pet bed |
| CN201332507Y (en) * | 2009-01-07 | 2009-10-21 | 徐跃 | Far infrared electric heating device |
| JP3149754U (en) * | 2009-01-30 | 2009-04-09 | 有限会社ウッドメック | Air-conditioned pet bed with far-infrared generator |
| CN201518653U (en) * | 2009-09-25 | 2010-07-07 | 潜江市暖万家碳纤维发热垫厂 | Young animal heating board |
| CN201536543U (en) * | 2009-12-01 | 2010-08-04 | 四川铁骑力士实业有限公司 | Heat preservation board for piglet |
| CN202095381U (en) * | 2011-03-07 | 2012-01-04 | 抚顺市瑞丰饲料厂 | Electric geothermal device of hog house |
| CN202127691U (en) * | 2011-04-26 | 2012-02-01 | 汕头市德兴种养实业有限公司 | Suckling piglet incubator |
| CN202148667U (en) * | 2011-07-15 | 2012-02-22 | 石伟 | Wiring structure of electric hot plate of electric floor heating system |
| CN102427615B (en) * | 2011-08-24 | 2013-09-25 | 北京桑普电器有限公司 | Ultrathin refined ceramic high-thermal-conductivity heating plate and manufacturing method thereof |
| CN103168698A (en) * | 2011-12-21 | 2013-06-26 | 张维新 | Hog house electric heating floor or electric heating brick bed |
| CN202503997U (en) * | 2012-01-17 | 2012-10-31 | 中山市格普斯纳米电热科技有限公司 | Animal warm-box |
| CN202750565U (en) * | 2012-08-10 | 2013-02-27 | 余维君 | Brood heat preservation device |
| CN102840621A (en) * | 2012-09-14 | 2012-12-26 | 甘肃陇原中天生物工程股份有限公司 | Livestock heating electric heating plate |
| CN202958433U (en) * | 2012-11-17 | 2013-06-05 | 赵志成 | Brooding heat preserving device |
| CN203087170U (en) * | 2013-01-25 | 2013-07-31 | 北京市畜牧兽医总站 | Piglet heat-preservation box |
| CN203708997U (en) * | 2014-02-24 | 2014-07-16 | 周满辉 | Animal incubator |
| CN204721997U (en) * | 2014-11-01 | 2015-10-28 | 陈德春 | Far infrared intelligent piglet insulation box and far infrared intelligent heating board thereof |
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- 2014-11-01 CN CN201710418394.6A patent/CN107232073B/en active Active
- 2014-11-01 CN CN201410601220.XA patent/CN104322382B/en not_active Expired - Fee Related
- 2014-11-01 CN CN201710419483.2A patent/CN107347662B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107347662B (en) * | 2014-11-01 | 2020-06-02 | 福安市益暖智能农业科技有限公司 | Far infrared intelligent heat preservation box |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104322382B (en) | 2017-06-30 |
| CN107347662A (en) | 2017-11-17 |
| CN107347662B (en) | 2020-06-02 |
| CN107232073A (en) | 2017-10-10 |
| CN104322382A (en) | 2015-02-04 |
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