Catheter face coat curing
Technical field
The present invention relates to medical apparatus and instruments process automation equipment, be automatically performed doctor's catheter surface curing of coatings machine more particularly to one.
Background technology
The use scope of catheter is wide, is mainly used in surgical operation central venous catheter and various intubate, treat and nurse with various monitoring nutrition ascending pipes and blowdown pipe and diagnose and interventional therapy various conduits etc..Catheter brings easily simultaneously to clinical treatment, there is also some problems.Owing to catheter is to adopt hydrophobic material to make, during use, frictional force is relatively big, and patient is often accompanied by calcination and pain, it is easy to causing the damage of the blood vessel of patient, cavity organization, serious brings complication.Therefore, the surface requirements of catheter has lubricity.
Polyvinyl pyrrolidone (PVP, Poly (vinylpyrrolidone)) is a kind of water-soluble high-molecular material, has good biocompatibility and hydrophilic.Solution containing PVP is coated on the catheter with hydrophobic surface, after the ultraviolet light irradiation of some strength, PVP material solidify to form rapidly one layer of composite lubricating film and difficult drop-off in catheter dry tack free, and surface has the catheter of PVP coat to have super lubrication when Clinical practice.But due to PVP solution cured time the light intensity of ultraviolet light is required higher, shorter conduit can only be solidified by the curing apparatus of current catheter face coat mostly, and, ultraviolet light source is used mostly high voltage mercury lamp, power consumption is bigger, heating is strong, and efficiency is comparatively low, is further improved.
Summary of the invention
The technical problem to be solved is in that, it is provided that a kind of catheter face coat curing, can realize automatically quickly making PVP coat dry solidification, expand again the solidification length scope of application of catheter, and, also there is the feature of high-efficiency low energy consumption.
The present invention is realized in, a kind of catheter face coat curing is provided, including cabinet, control panel and electromagnetic door it is provided with in the front of cabinet, it is provided with casing in all the other sides of cabinet, it is vertically disposed with upper bracket and lower carriage in cabinet, is arranged right below test tube box at lower carriage, in test tube box, be loaded with the solution containing PVP;Conduit automatic hoisting mechanism, conduit rotating mechanism and lamp box straight-line motion mechanism it is provided with between carrier parts, conduit automatic hoisting mechanism includes guide rail matrix and the ball screw cooperated and screw mandrel slide unit, guide rail matrix is fixed in case side wall, ball screw is arranged on guide rail matrix, and screw mandrel slide unit is socketed on ball screw and moves up and down with ball screw;Conduit rotating mechanism is arranged on screw mandrel slide unit and moves up and down with screw mandrel slide unit, conduit rotating mechanism includes conduit support frame and the set of rotating shaft of some assemblings, rhombus rolling bearing units and catheter clamp, each rotating shaft is fixed on conduit support frame by rhombus rolling bearing units, catheter clamp is arranged on the bottom of rotating shaft, and conduit is removably mounted in catheter clamp;Lamp box straight-line motion mechanism includes cylinder and lamp box, and cylinder is fixed on lower carriage and drives lamp box left and right transverse shifting;Conduit automatic hoisting mechanism drives conduit rotating mechanism to move down, conduit can be immersed in the solution containing PVP of test tube box, and lamp box place can be raised above with conduit automatic hoisting mechanism, lamp box is provided with the PVP solution that catheter surface can be stained with by ultraviolet source and is dried solidification.
Further, conduit automatic hoisting mechanism also includes servomotor, two cylinder slide rails, slide unit link, motor and driving gear, servomotor is positioned at the sidepiece of guide rail matrix, servomotor directly drives ball screw to rotate, two cylinder slide rails are arranged on guide rail matrix and are positioned at the both sides of ball screw, screw mandrel slide unit is also socketed on cylinder slide rail and slides up and down on cylinder slide rail, slide unit link is fixed on screw mandrel slide unit, motor is fixed on slide unit link, driving gear is arranged on the output shaft of motor, conduit rotating mechanism is arranged on slide unit link.
Further, conduit rotating mechanism also includes the some swing pinions supporting with rotating shaft, swing pinion is also socketed on the rotary shaft and is positioned at the top of rhombus rolling bearing units, and each swing pinion engages each other in a cluster, and driving gear engages with certain swing pinion hithermost.
Further, lamp box straight-line motion mechanism also includes rectilinear orbit, lower rectilinear orbit, get on the right track slide block and lower railway slide block, upper rectilinear orbit and lower rectilinear orbit are separately fixed at the bottom surface of upper bracket and the end face of lower carriage, get on the right track slide block and lower railway slide block slides respectively on upper rectilinear orbit and lower rectilinear orbit, lamp box with get on the right track slide block and lower railway slide block is fixedly connected.
Further, lamp box includes lamp bracket and the some ultraviolet lamp tubes being arranged on lamp bracket.
Further, ultraviolet lamp tube is fluorescent tube.
Further, being additionally provided with high glass and heat abstractor thoroughly on lamp box, high glass thoroughly is positioned at lamp box near conduit side, and heat abstractor is positioned at the lateral part of lamp box.
Further, heat abstractor includes induced draft fans and aerator, and induced draft fans is positioned at the side surface upper part of lamp box, and aerator is positioned at the side lower of lamp box.
Further, the quantity of lamp box is two, lays respectively at the both sides of conduit.
Further, it is provided with tangible control panel and switch control knob on the control panel, electromagnetic door is provided with handle.
Compared with prior art, the beneficial effect of the catheter face coat curing of the present invention:
1. system structure is succinct, it is easy to layout;
2. automaticity is high, simple to operate;
3. solidify catheter length long, compatible good;
4. two-sided high-intensity light source solidifies, and solidification effect is good, and efficiency is high.
Accompanying drawing explanation
Fig. 1 is the floor map of a preferred embodiment of the present invention;
Fig. 2 is the floor map of conduit rotating mechanism in Fig. 1;
Fig. 3 is the floor map of conduit automatic hoisting mechanism in Fig. 1;
Fig. 4 is the floor map of lamp box straight-line motion mechanism in Fig. 1;
Fig. 5 is the side view of Fig. 4.
Detailed description of the invention
In order to make the technical problem to be solved, technical scheme and beneficial effect clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the present invention, is not intended to limit the present invention.
Refer to shown in Fig. 1 to Fig. 4, the preferred embodiment of catheter face coat curing of the present invention, including cabinet 38, is provided with control panel 4 and electromagnetic door 18 in the front of cabinet 38, it is provided with casing in all the other sides of cabinet 38, in cabinet 38, is vertically disposed with upper bracket 35 and lower carriage 16.It is arranged right below test tube box 13 at lower carriage 16, in test tube box 13, is loaded with the solution containing PVP.In the present embodiment, cabinet 38 is built as crossbeam and column by the square steel 3 of 40*40*3 and is welded, in order to carry whole equipment and the carrier as internal each parts.Control panel 4 is positioned at the right side of cabinet 38, and electromagnetic door 18 is positioned at the left side of cabinet 38.
Conduit automatic hoisting mechanism, conduit rotating mechanism and lamp box straight-line motion mechanism it is provided with between upper bracket 35 and lower carriage 16.Conduit automatic hoisting mechanism includes guide rail matrix 26 and the ball screw 25 cooperated and screw mandrel slide unit 20.Conduit rotating mechanism is arranged on screw mandrel slide unit 20 and moves up and down with screw mandrel slide unit 20, and conduit automatic hoisting mechanism drives conduit rotating mechanism to move down.Lamp box straight-line motion mechanism includes cylinder 12 and lamp box 7, and cylinder 12 is fixed on lower carriage 16 and drives lamp box about 7 transverse shifting.Conduit 9 can be immersed in the solution containing PVP of test tube box 13, and can be raised above lamp box 7 place with conduit automatic hoisting mechanism, and lamp box 7 is provided with the PVP solution that conduit 9 surface can be stained with by ultraviolet source and is dried solidification.
The guide rail matrix 26 of conduit automatic hoisting mechanism is mounted by means of bolts on cabinet 38 sidewall, and ball screw 25 is arranged on guide rail matrix 26, and screw mandrel slide unit 20 is socketed on ball screw 25 and moves up and down with ball screw 25.Ball screw 25 is as the change of power transmission and power direction.Conduit automatic hoisting mechanism also includes 2, two cylinder slide rails 19 of servomotor, slide unit link 36, motor 1 and driving gear 37.Servomotor 2 is positioned at the sidepiece of guide rail matrix 26, in the present embodiment, servomotor 2 is arranged on the top of guide rail matrix 26, servomotor 2 directly drives ball screw 25 to rotate, two cylinder slide rails 19 are arranged on guide rail matrix 26 and are positioned at the both sides of ball screw 25, in order to assist support leading screw slide unit 20.Screw mandrel slide unit 20 is also socketed on cylinder slide rail 19 and slides up and down on cylinder slide rail 19.When servomotor 2 rotates, directly drive ball-screw 25 to rotate, through the commutation of screw pair, rotary motion is changed into leading screw slide unit 20 on two cylinder slide rails 19, does upper and lower rectilinear motion.Slide unit link 36 is fixed by screws on screw mandrel slide unit 20, and motor 1 is fixed on slide unit link 36.Driving gear 37 is arranged on the output shaft of motor 1, and conduit rotating mechanism entirety can be advantageously mounted on slide unit link 36 so that the swing pinion 8 of conduit rotating mechanism can engage with driving gear 37 at once.When motor 1 rotates, it is possible to make every conduit 9 all rotate by driving gear 37 and each swing pinion 8.
Conduit rotating mechanism includes conduit support frame 22 and the set of rotating shaft 23 of some assemblings, rhombus rolling bearing units 24 and catheter clamp 21.Each rotating shaft 23 is fixed on conduit support frame 22 by rhombus rolling bearing units 24, and catheter clamp 21 is arranged on the bottom of rotating shaft 23, and conduit 9 is removably mounted in catheter clamp 21.The present embodiment is provided with the assemblies such as ten set rotating shafts 23 and conduit 9 at conduit support frame 22.Conduit rotating mechanism also includes the some swing pinions 8 supporting with rotating shaft 23.Swing pinion 8 is also socketed on rotating shaft 23 and is positioned at the top of rhombus rolling bearing units 24, and each swing pinion 8 engages each other in a cluster, and driving gear 37 engages with certain swing pinion 8 hithermost.Conduit support frame 22 is as the body supports of conduit rotating mechanism, ten rhombus rolling bearing units 24 are fixedly mounted on conduit support frame 22 by screw, ten rotating shafts 23 are separately mounted to ten rhombus rolling bearing units 24, and every rotating shaft 23 all can rotary motion in rhombus rolling bearing units 24.A catheter clamp 21 is installed in every rotating shaft 23 lower end, and catheter clamp 21 quickly can clamp conduit 9 easily, conveniently realizes the handling of conduit 9.A swing pinion 8 is installed in the upper end of every rotating shaft 23, engages each other, it is possible to achieve the transmission of rotary motion so that each conduit 9 can rotate between each swing pinion 8.Before equipment starts running, operator open electromagnetic door 18 by handle 17, and the conduit rotating mechanism entirety assembled is loaded in conduit automatic hoisting mechanism.
Conduit automatic hoisting mechanism can drive conduit about 9 rectilinear motion.During conduit automatic hoisting mechanism downward movement so that conduit 9 can be immersed in the test tube box 13 of the solution containing PVP.After conduit 9 soaks a period of time, conduit automatic hoisting mechanism starts upstroke.Surface adhesion has the conduit 9 of PVP solution to rise until departing from test tube box 13 and resting on the precalculated position of lamp box 7, the light curtain accepting the ultraviolet light that lamp box 7 sends is irradiated, motor 1 starts to rotate simultaneously, make conduit 9 receive the irradiation of ultraviolet light more uniform, strengthen the solidification effect of conduit 9 surface PVP coated film.
Lamp box straight-line motion mechanism also includes rectilinear orbit 6, lower rectilinear orbit 31, get on the right track slide block 28 and lower railway slide block 30, upper rectilinear orbit 6 and lower rectilinear orbit 31 are respectively through the end face of the bottom surface and lower carriage 16 that are bolted to upper bracket 35, get on the right track slide block 28 and lower railway slide block 30 is separately mounted in the chute of rectilinear orbit 6 and lower rectilinear orbit 31, can easily freely slide on upper rectilinear orbit 6 and lower rectilinear orbit 31.Lamp box 7 with get on the right track slide block 28 and lower railway slide block 30 is fixedly connected.The transverse shifting of lamp box straight-line motion mechanism also conveniently picks and places conduit rotating mechanism.
Lamp box 7 includes lamp bracket and the some ultraviolet lamp tubes 29 being arranged on lamp bracket.In the present embodiment, ultraviolet lamp tube 29 is fluorescent tube, equipped with 12 fluorescent tubes in lamp box 7, forms the comparatively uniform ultraviolet area source of a light intensity.When surface adhesion has the conduit 9 of PVP solution when conduit automatic hoisting mechanism motion upstroke is to precalculated position, cylinder 12 automatically turns on the ultraviolet area source pushing away lamp box 7 and moves to precalculated position.After arriving precalculated position, the PVP solution on conduit 9 surface starts rapid solidification under the irradiation of high intensity ultraviolet light.After having solidified, cylinder 12 again automatically turns on a lamp box 7 and is withdrawn into initial position, completes one-step solidification circulation, and the solidification for the conduit 9 of another time has been prepared.
Lamp box 7 is additionally provided with high glass 33 and heat abstractor thoroughly.High glass 33 thoroughly is positioned at lamp box 7 near conduit 9 side, and heat abstractor is positioned at the lateral part of lamp box 7.Because ultraviolet lamp tube 29 works long hours inside the lamp box 7 closed, self-heating also makes the temperature in lamp box 7 raise, it is necessary to heat abstractor carries out cooling process.The heat abstractor of the present embodiment includes induced draft fans 32 and aerator 34, induced draft fans 32 is positioned at the side surface upper part of lamp box 7, aerator 34 is positioned at the side lower of lamp box 7, by air cooling way, the internal temperature of lamp box 7 is effectively controlled so that this equipment can better complete the solidification to conduit 9 surface PVP coating.
In order to increase the intensity of ultraviolet, shortening hardening time, in another embodiment of the present invention, the quantity of lamp box 7 is two, lays respectively at the both sides of conduit 9, adopts two-sided light source to irradiate simultaneously, refer to shown in Fig. 5.Two identical lamp boxes 7 are separately mounted to the both sides of conduit 9.The working method of two lamp boxes 7 is identical, and ultraviolet area source is both facing to conduit 9.
In the present embodiment, control panel 4 is provided with tangible control panel 10 and switch control knob 11, electromagnetic door 18 is provided with handle 17.Being provided with control system in control panel 4, control system is provided with man-machine interactive system, and equipment can pass through tangible control panel 10 and is configured and regulates and controls so that equipment automatization operates.It is additionally provided with warning light 5 in the side of cabinet 38, controls system and control warning light 5.For the ease of changing test tube box 13, the bottom of test tube box 13 is provided with roller 14.The bottom of cabinet 38 is provided with burr adjustable tail margin bolt 15, it is simple to regulate the levelness of cabinet 38.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent replacement and improvement etc. made within the spirit and principles in the present invention, should be included within protection scope of the present invention.