CN104307397B - The firming agent synthesizer in mixing cured technology in pipe - Google Patents
The firming agent synthesizer in mixing cured technology in pipe Download PDFInfo
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- CN104307397B CN104307397B CN201410532981.4A CN201410532981A CN104307397B CN 104307397 B CN104307397 B CN 104307397B CN 201410532981 A CN201410532981 A CN 201410532981A CN 104307397 B CN104307397 B CN 104307397B
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Abstract
The invention discloses a kind of firming agent synthesizer, it includes frame, and be arranged in frame at disintegrating mechanism and rabbling mechanism, the discharging opening of this disintegrating mechanism is corresponding to the feeding mouth with this rabbling mechanism, wherein, this disintegrating mechanism includes pulverizing motor, be provided with stone roller tooth on inwall pulverizes cylinder, motor support frame, and it is provided with the muller grinding tooth, this pulverizes cylinder and is fixed in frame, motor support frame is fixed on and pulverizes above cylinder, pulverize motor to be fixed on motor support frame, the rotating shaft of muller is connected with the output shaft pulverizing motor, muller by rotating shaft with can relative to pulverize move up and down bottom cylinder by the way of be fixed on and pulverize in cylinder, pulverize and bottom cylinder, be provided with discharging opening.This firming agent synthesizer of the present invention integrates and pulverizes, screens and stir the functions such as mixing, and can also the automatic ration feed of achievement unit distribution material, thus obtain the firming agent of multiple proportioning, reduce labor intensity, also improve work efficiency.
Description
Technical field
The present invention relates to mixing cured technology in pipe, particularly relate to a kind of firming agent conjunction in mixing cured technology in pipe
Become device.
Background technology
In pipe, the dredging such as harbour, navigation channel is processed, by the moisture content of dredging silt by mixing cured technique, i.e. dredger
Control about 100%, by barge, mud is transported at air force feed ship, while slush pump and compressed air under effect,
Dredged mud advances in Guan Zhongcheng rolling, and in conveying way, firming agent storeship is by appropriate firming agent ascending pipe, final dredged mud,
Air and firming agent three construct by pouring ship after mixing in pipe.
In this technological process, a key link is to inject in firming agent proportioning and pipe.Wherein, in pipe, firming agent is injected
Time the pump that used the particle diameter of dispensing is had in certain restriction, i.e. firming agent that particle diameter can not be had to be more than this pump institute is patient
Big particle diameter.And the granule of the flyash of one of curing agent component is bigger, because normal power generation factory is open for reject fly ash
Formula hoard processing mode, therefore greatly all in dampness, now flyash will stick into a little group, though fine coal
Ash is dry, except powder ash shape, and the most a large amount of cinder fritters, these are unable to the particle diameter condition met required by pump,
It is thus desirable to carried out pulverizing, filtration etc., according to filtering after manually pulverizing, then workload is big, especially needs when constructing on a large scale
When wanting a large amount of firming agent, its workload will be the hugest, and work efficiency is the lowest simultaneously.Therefore, need a kind of collection badly to pulverize, sieve
The functions such as choosing and stirring are in the firming agent synthesizer of one, thus realize the pulverizing of each component to firming agent, screen and stir
Mix mixing so that synthesis meets required firming agent.
Summary of the invention
The technical problem to be solved is, it is provided that a kind of firming agent synthesizer, and collection is pulverized, screened and stir
Etc. function in one, it is possible to realize the pulverizing of each component to firming agent, screen and stir mixing so that synthesis meets required
Firming agent, and export, reduce the workload of staff, also improve work efficiency.
In order to solve above-mentioned technical problem, the invention provides a kind of firming agent synthesizer, including frame, and arrange
In described frame at disintegrating mechanism and rabbling mechanism, the discharging opening of described disintegrating mechanism corresponding to and described rabbling mechanism
Feeding mouth, described disintegrating mechanism includes pulverizing motor, inwall is provided with the cylinder that pulverizes grinding tooth, motor support frame, and arranges
Have a muller grinding tooth, wherein, described in pulverize cylinder and be fixed in described frame, described motor support frame be fixed on described in pulverize on cylinder
Side, described in pulverize motor and be fixed on described motor support frame, the rotating shaft of described muller and the described output shaft phase pulverizing motor
Even, described muller by rotating shaft with can relative to described pulverize move up and down bottom cylinder by the way of be fixed on described in pulverize in cylinder,
Described pulverizing is provided with discharging opening bottom cylinder.
Further, described rabbling mechanism includes three lobe runners, ratchet mechanism, agitator, and stirring motor is wherein, described
Stirring motor drives described ratchet mechanism to drive described three lobe runners to rotate, and is formed between the adjacent two lobe rotating vanes of described three lobe runners
Accommodate the round lobe chamber of material, and described in pulverize bottom cylinder described in the outlet edge along described discharging opening is downwardly extending and can accommodate
The receiving chamber of three lobe runners, is provided with outlet bottom described receiving chamber;Described agitator is fixed in frame, and is arranged on described
The lower section of three lobe runners, described agitator includes that the staving of feeding mouth is offered at top and the spiral being fixed in described agitator stirs
Leaf, the feeding mouth at described staving top, corresponding to the outlet in described receiving chamber, the bucket wall of described staving offers three dispensings
Entrance, a water filling port and firming agent outlet, the output shaft of rotating shaft and described stirring motor that described spiral stirs leaf is connected.
Further, pulverize the edge of close barrel bottom cylinder described in and be provided with air duct, on described air duct all
The even sealing lid being provided with antifouling air scoop, and closing this antifouling air scoop, described sealing lid is fixed in articulated manner
Described antifouling air scoop edge.
Further, be provided with bottom described staving can the air duct of external air source, on described air duct all
Even offer pore;Or, it is evenly arranged with the blowhole running through bottom in described staving, and described staving bottom part down also sets
Be equipped with interlayer, be provided with in described interlayer can the air line of external air source, described air line is evenly arranged with and institute
State the venthole that the blowhole bottom staving is connected.
Further, the cross section of described muller is trapezoidal, and described muller forms wedge with the described inwall pulverizing cylinder
Shape pulverizes chamber, or, the top of described muller is hemispherical.
Further, described rabbling mechanism also includes agitator fixture, and described agitator fixture is with can institute relatively
State the mode that frame horizontally slips to be fixed in described frame, and when it slides into bottom described agitator, described agitator
Secure fit bottom fixture and described agitator.
Further, described agitator fixture is the slide block being provided with arc groove, when described slide block is along described machine
Frame slides into bottom agitator, secure fit bottom the arc groove of the most described slide block and described agitator.
Further, the bucket wall of described staving is additionally provided with control handle, and/or, described frame is additionally provided with
At least three universal wheel.
Further, described firming agent synthesizer also includes being arranged on the electromagnetic flowmeter at water filling port and electromagnetism water
Valve (4), and the high-speed counter being connected with described ratchet mechanism and three lobe runners respectively.
Further, described firming agent synthesizer also includes being arranged on the liquid level indicator in described agitator and PH
Value sensor.Implement the embodiment of the present invention, have the advantages that
Implement this firming agent synthesizer of the present invention, i.e. directly flyash poured into and pulverize in cylinder, muller with pulverize
Wedge shape between Tong is pulverized under the effect of chamber and stone roller tooth, and flyash mutually reverses extruding and rotates downslide, reaching after pulverizing
The flyash requiring particle diameter then enters rabbling mechanism, and rabbling mechanism is then by received fine powdered coal and other dispensing, and note
A certain amount of water entered is stirred, thus synthesized solidified dose, i.e. this firming agent synthesizer collection of the present invention pulverizes, stirs and mix
The functions such as conjunction in one, and whole pulverize and stir mixed process need not staff and manually participate in, thus reduce work
The workload of personnel, i.e. reduces labor intensity, also improves work efficiency simultaneously;On the other hand, this firming agent of the present invention
Synthesizer, gathers the water injection rate of water filling by arranging electromagnetic flowmeter at water filling port, is come by the switch of electromagnetic water valve
Realize water injection rate number, thus realize the quantitative input of water injection rate;And count three lobe runners throwings respectively by double counters
Material number of times and pawl wheel number of times, and when preset during the number of times that feeds intake reaches this double counters feed intake number of times time, then this double-counting
Device output signal controls pawl wheel one and encloses, and when the number of turns preset during the number of times of pawl wheel reaches this double counters, then
Complete the most quantitatively to feed intake, and this double counters will reset immediately, restart next round and quantitatively feed intake counting, i other words this
This bright firming agent synthesizer can also realize quantitatively feeding intake, and i.e. can automatically control the amount of feeding of part dispensing, further
Reduce the workload of staff.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawing is obtained according to these accompanying drawings.
Fig. 1 is the structural representation of an embodiment of a kind of firming agent synthesizer of the present invention;
Fig. 2 is the partial sectional view of firming agent synthesizer in Fig. 1;
Fig. 3 is the partial enlarged drawing of firming agent synthesizer in Fig. 1;
Fig. 4 be in response diagram 1 firming agent synthesizer pulverize a schematic diagram for bottom air pipeline.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
See Fig. 1, for the structural representation of an embodiment of the firming agent synthesizer of the present invention, specifically, this enforcement
In example, this firming agent synthesizer includes frame 21, and arrange in frame 21 at disintegrating mechanism and rabbling mechanism, this pulverizing
Mechanism is connected with rabbling mechanism:
Seeing Fig. 1, in the present embodiment, this disintegrating mechanism includes pulverizing motor 17, and what inwall was provided with stone roller tooth 7 pulverizes cylinder
20, motor support frame 22, and it is provided with the muller 6 grinding tooth, and wherein, pulverize cylinder 20 and be fixed in frame 21, motor support frame
22 are arranged on this pulverizes above cylinder 20, this muller 6 by rotating shaft with can relative to pulverize move up and down bottom cylinder 20 by the way of solid
Being scheduled on and pulverize in cylinder 20, the cross section of this muller 6 is trapezoidal, i.e. this trapezoidal round platform of muller 6, and muller 6 with pulverize cylinder 20
Inwall forms wedge shape and pulverizes chamber, so that material pulverizes intracavity at this, is ground under the stone roller tooth effect pulverizing cylinder 20 and muller 6
Broken, and also by adjusting muller 6 up and down, thus adjust grinding tooth and pulverizing grinding between tooth on cylinder 20 inwall of muller 6
Gap, and then adjust the size of material, this muller 6 is driven by pulverizing motor 17, specifically, the rotating shaft of muller 6 and pulverizing
The output shaft of motor 17 is connected, and this pulverizing motor 17 is then fixed on motor support frame 22, and in the present embodiment, this pulverizes cylinder 20 end
Portion is additionally provided with in funnelform discharging opening 18, and the material in pulverizing cylinder 20 is grinded up sinking down into and pulverizes bottom cylinder 20, then lead to
Cross this discharging opening 18 to enter and be arranged on this and pulverize and be stirred with other dispensings in the rabbling mechanism below mechanism;
Seeing Fig. 1 and Fig. 2, in the present embodiment, this rabbling mechanism includes three lobe runners 5, drives the ratchet of this three lobes runner 5
Mechanism, is fixed in frame, and is arranged on the agitator below three lobe runners 5, and is fixed on the stirring motor in frame 21
9, under the driving effect of stirring motor 9, ratchet mechanism drives the intermittent rotation of this three lobes runner 5, and this three lobes runner 5 phase
Form, between adjacent two lobe rotating vanes, the round lobe chamber 19 accommodating material, and this pulverizes the bottom outlet along infundibulate discharging opening 18 of cylinder 20
Edge downwardly extends, and formed accommodate this three lobes runner 5 receiving chamber, and be provided with bottom this receiving chamber outlet (this outlet
Size is less than or equal to the size in the round lobe chamber 9 between the three adjacent rotating vanes two-by-two of lobe runner 5), when this circle lobe chamber 19 turns to
When pulverizing below cylinder 20, then receive the material that the discharging opening 18 being pulverized cylinder 20 by this is thrown in, when this circle lobe chamber 19 turns to accommodate
During inwall between the charging aperture (i.e. the exit of funnel discharging opening 18) in chamber and outlet, then this circle lobe chamber 19 is formed with this inwall
One storage chamber closed, when this circle lobe chamber 19 turns to above the charging aperture of agitator, then by the thing in this circle lobe chamber 19
Material passes sequentially through the charging aperture of the discharging opening and agitator that accommodate chamber and enters in this agitator;Agitator includes that pan feeding is offered at top
Mouthful staving 25 and the spiral being fixed in agitator stir leaf 3, the bucket wall of staving 25 is further opened with three ingredient inlets 14, one
Individual water filling port and firming agent outlet 1, the feeding mouth at this staving 25 top is corresponding to the discharging opening in above-mentioned receiving chamber, and this spiral stirs leaf
The rotating shaft of 3 is connected with the output shaft of stirring motor 9, is i.e. driven this spiral to stir leaf 3 by this stirring motor 9 and rotates.
When implementing this firming agent synthesizer of the present embodiment, first adjust the upper-lower height of muller 6, to ensure to leak down
Granular size meet the requirements (the patient grain diameter size of pump i.e. connected according to firming agent delivery outlet 1), then by powder
Coal ash is poured into and is pulverized in cylinder 20, and starts muller 6 and rotate, then this flyash grinds at this muller 6 and the wedge shape pulverized between cylinder 20
Broken intracavity, under the effect grinding tooth, mutually reverses extruding and rotates downslide, and the flyash reaching requirement particle diameter after pulverizing then leads to
Cross discharging opening 18 and enter the round lobe chamber 19 of three lobe runners 5, after the fine powdered coal after pulverizing is filled in this circle lobe chamber 19, and this three lobe
Runner 5 is intermittent under the drive of ratchet mechanism to be rotated so that the one after the other of 3 of this three lobes runner 5 round lobe chamber 19 load with
Throw in fine powdered coal, and while agitator receives the fine powdered coal that the input of this circle lobe chamber 19 comes, also receive to be entered by two other
The cement of material mouth 4 entrance and pulverized limestone, and the water that water filling port injects, and under the drive of stirring motor 9, in agitator
Spiral stirs leaf 3 and is stirred in agitator, thus synthesized solidified dose.It addition, also by connecting powder pump at feeding mouth 4
And poweder flowmeter, then stop realizing the dosing to feeding mouth 4, such as powder by controlling this pump and starting of effusion meter
Quick lime, such as the flyash of powder, thus realize the Automatic Control of the whole process of firming agent synthesis.
In order to avoid solid accumulation is at muller 6 top, the top of this muller 6 is arranged in dome-type by the present embodiment.
See Fig. 3 and 4, blocked by the oarse-grained material in bottom to prevent from pulverizing cylinder 20, the present embodiment is pulverizing
Bottom cylinder 20, the edge near barrel is provided with air duct 23, and this air duct 23 is evenly arranged with antifouling air scoop 8, with
And close the sealing lid 24 of this antifouling air scoop, seal lid 24 and be fixed on antifouling air scoop 8 edge the most in articulated manner.Specifically
During enforcement, by this external air supply device of air duct 23, and intermittently inject air, then air punching to this air duct
Open sealing lid 24, thus adjust the position of the oarse-grained material of blocking, and then be easy to again pulverize it.
So that the material mix homogeneously in agitator, bottom the staving 25 of agitator, it is provided with air line, should
Air line can external air supply device, and multiple air outlet slit is set, so that in whipping process, have a large amount of bubble
Emerge bottom agitator, thus assist stirring so that the mixing of material is more uniform.See Fig. 1, in preventing agitator
Spiral stir leaf 3 and touch the air line bottom staving 25, in another specific embodiment, bottom staving, be provided with interlayer
It is not provided with air line bottom 16, and staving, and the most uniformly offers the air outlet slit 13 entered for air, and air line is set
Put in interlayer 16, the sidewall of interlayer is provided with the air-in 10 being connected with air line, on this air duct 26
It is provided with the pore being connected with the multiple air outlet slits 13 bottom agitator.
Seeing Fig. 1, for further fixing agitator, be also provided with agitator fixture 11 in the present embodiment, it is with can
The mode that frame horizontally slips relatively is fixed in frame 21, and specifically, this agitator fixture 11 is for being provided with arc groove
Slide block.When agitator fixture 11 is slid into bottom agitator, then tight bottom the arc groove on slide block and agitator
Gu coordinate, thus agitator is fixed.
See Fig. 1, in order to clean thoroughly, the present embodiment also be additionally provided with on the bucket wall of this staving control handle 12,
So that agitator can be flipped to one side by this control handle 12, then it is carried out.
See Fig. 1, move for the ease of device, and the present embodiment is set to rectangular frame bottom frame 21, therefore,
The present embodiment is also also provided with four universal wheels 2 bottom this on bottom the frame 21 of rectangular framework.Certainly this reality
Execute in example the under(-)chassis of this frame 21 and be set to other shapes also dependent on needs, and then the number of universal wheel is set, such as
It is set to triangular framing by bottom frame, three universal wheels are the most correspondingly set;The universal wheel of more than four is in like manner set also
Will be understood by.
In order to the automatic ration of achievement unit distribution material is thrown in, the present embodiment also can set at the water filling port of agitator
Put electromagnetic water valve 4 and electromagnetic flowmeter in agitator, and the double-counting being connected with ratchet mechanism and three lobe runners 5 respectively
Device.When being embodied as, arranging ratchet in advance in high-speed counter (i.e. double counters) needs number of revolutions, and three lobe runners
5 feed intake number of times, during synthesized solidified dose, this double counters count three lobe runners 5 respectively and feed intake number of times and pawl wheel
Number of times, and when during the number of times that feeds intake reaches this double counters preset feed intake number of times time, then this double counters output signal control spine
Wheel rotates a circle, and when the number of turns preset during the number of times of pawl wheel reaches this double counters, then completes the most quantitatively to feed intake,
And this double counters will reset immediately, restart next round and quantitatively feed intake counting, thus realize thin in throwing in agitator
The control of the quality of flyash, wherein, the number of times that this pawl wheel number of times and three lobe runners 5 feed intake, is to join previously according to required
The shared proportional quantity (i.e. the quality of flyash) of flyash in the gross mass of the firming agent of ratio, each round lobe chamber 19 is accommodated
The quality of fine powdered coal, and ratchet often rotates the number of times that a Wednesday, lobe runner 5 fed intake in agitator and comes calculated, this
Cure system is all had to be previously-completed a bit;Owing to arranging electromagnetic flowmeter at water filling port to gather the water injection rate of water filling, from
And the on an off of electromagnetic water valve can be controlled according to the monitoring result of this electromagnetic flowmeter, thus realize quantitatively entering of water injection rate
Give.
The slip casting machine connect in order to avoid firming agent outlet 1 or grouting pump or displacement pump are (if toward firming agent holder
In inject firming agent, then being connect as slip casting machine or grouting pump, if injecting firming agent in mixing tube, then being connect as volume
Pump) idle running, thus it is caused damage, in the present embodiment, liquid level indicator also can be set in agitator to monitor agitator
Interior liquid level, thus disconnection or the unlatching of machine can be controlled according to the instruction of this liquid level indicator.
Owing to containing quick lime in firming agent, it is rightPH has certain impact, therefore can arrange in agitator in the present embodiment
PH sensor, thus by being somebody's turn to doPH-number sensor is to the mixture in agitatorPH is monitored, and then may determine that agitator
The stirring of internal mix liquid is the most uniform.
The above disclosed present pre-ferred embodiments that is only, can not limit the right model of the present invention with this certainly
Enclose, one of ordinary skill in the art will appreciate that all or part of flow process realizing above-described embodiment, and want according to right of the present invention
Seek made equivalent variations, still fall within the scope that invention is contained.
Claims (3)
1. a firming agent synthesizer, it is characterised in that include frame (21), and be arranged on the powder in described frame (21)
Broken mechanism and rabbling mechanism, the discharging opening of described disintegrating mechanism is corresponding to the feeding mouth of described rabbling mechanism, described disintegrating mechanism
Including pulverizing motor (17), what inwall was provided with stone roller tooth (7) pulverizes cylinder (20), motor support frame (22), and is provided with stone roller
The muller (6) of tooth, wherein, described in pulverize cylinder (20) and be fixed in described frame (21), described motor support frame (22) is fixed on
Described pulverize cylinder (20) top, described in pulverize motor (17) and be fixed on described motor support frame (22), turning of described muller (6)
Axle is connected with the described output shaft pulverizing motor (17), and described muller (6) passes through rotating shaft can pulverize cylinder (20) relative to described
The mode that moves up and down of bottom is pulverized in cylinder (20) described in being fixed on, described in pulverize cylinder (20) bottom and be provided with discharging opening (18);
Described rabbling mechanism includes three lobe runners (5), ratchet mechanism, agitator, stirring motor (9), wherein, and described stirring motor
(9) described ratchet mechanism is driven to drive described three lobe runners (5) to rotate, shape between the described three adjacent two lobe rotating vanes of lobe runner (5)
Become to accommodate the round lobe chamber (19) of material, and described in pulverize bottom cylinder (20) outlet edge along described discharging opening (18) and downwardly extend
Formation can accommodate the receiving chamber of described three lobe runners (5), is provided with outlet bottom described receiving chamber;Described agitator is fixed on machine
On frame (21), and being arranged on the lower section of described three lobe runners (5), described agitator includes that the staving (25) of feeding mouth is offered at top
Stirring leaf (3) with the spiral being fixed in described agitator, the feeding mouth at described staving (25) top is corresponding to described receiving chamber
Outlet, the bucket wall of described staving (25) offers three ingredient inlets (14), a water filling port and firming agent outlet (1), institute
The output shaft stating rotating shaft and described stirring motor (9) that spiral stirs leaf (3) is connected.
2. firming agent synthesizer as claimed in claim 1, it is characterised in that described in pulverize cylinder (20) bottom near barrel
Edge is provided with air duct (23), described air duct (23) is evenly arranged with antifouling air scoop (8), and it is anti-to close this
The sealing lid (24) of plug air scoop (8), the described lid (24) that seals is fixed on described antifouling air scoop (8) limit in articulated manner
Edge.
3. firming agent synthesizer as claimed in claim 1, it is characterised in that described staving (25) bottom is provided with can be external
The air duct of air source, described air duct uniformly offers pore;Or, it is evenly arranged with in described staving (25) and passes through
Wear the blowhole (13) of bottom, and described staving (25) bottom part down is additionally provided with interlayer (16), arrange in described interlayer (16)
Have can the air line of external air source, described air line is evenly arranged with described staving bottom blowhole (13) phase
The venthole of connection.
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CN105149048B (en) * | 2015-09-25 | 2018-08-03 | 江南大学 | Maize straw ultrafine grinding device |
CN105381838B (en) * | 2015-12-25 | 2017-11-14 | 安吉中瑞膨润土化工有限公司 | A kind of bentonite super fine powder device |
CN106596230A (en) * | 2017-02-15 | 2017-04-26 | 江苏源远检测科技有限公司 | Crushing apparatus for soil detection |
CN110215990B (en) * | 2019-06-10 | 2021-08-27 | 瑞安市华澳绿康农业科技有限公司 | Medicinal material processing equipment and use method thereof |
CN111891433A (en) * | 2020-08-06 | 2020-11-06 | 广州嘉玖乐化妆品有限公司 | Cosmetics ration bottling device based on photo resistance |
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CN1986064A (en) * | 2005-12-23 | 2007-06-27 | 中国石油化工股份有限公司 | Continuous colloid mixer and its application |
CN1843631A (en) * | 2006-04-29 | 2006-10-11 | 江国庆 | Crushing device |
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